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The VinylPlus Initiative in Europe Stepping stones towards sustainability in the PVC industry Brigitte Dero, General Manager ECVM DGM VinylPlus Fifth PVC Andean Forum Bogota, 25th September 2012 1 What is VinylPlus? OUR MISSION To minimise the impact of PVC products throughout their entire life cycle and improve their contribution towards sustainable development OUR COMMITMENT TO ENVIRONMENT SOCIETY ECONOMY SUSTAINABLE DEVELOPMENT 2 Table of contents Founding Members Vinyl 2010: ten years achievements Accountability and Transparency, Annual progress report, Funding From Vinyl 2010 to VinylPlus About VinylPlus 5 Challenges Controlled-loop management Organochlorine emissions Sustainable use of additives Sustainable energy and climate stability Sustainability awareness VinylPlus in few sentences The future ahead 3 Looking back on 10 years of achievements Year 2000 What is VinylPlus? 4 The European Council of Vinyl Manufacturers The European Council for Plasticisers and Intermediates The European Stabilisers Producers Association The European Plastics Converters PVC VALUE-CHAIN Vinyl 2010 Founding Members 5 Vinyl 2010: Ten-year achievements Vinyl 2010 Achievements Close to 1 million tonnes of postconsumer PVC recycled. Cadmium stabilisers have been phased out from PVC productions in the EU‐27. Lead stabilisers substitution well ahead of schedule -75.9% in EU-15 in 2010 -72% in EU-27 in 2010 Set to disappear in EU-27 by 2015. Ongoing research, testing and expert evaluations on plasticisers have led the industry towards non-classified high phthalates (>80% market). Research and Development programme on recycling and recovery technologies. Sajjad Karim, Member of the European Parliament “Legislation is not necessary to best answer in every situation. Vinyl 2010 is a perfect example of an industry doing something on a voluntary basis to act in the interest, not only of themselves or of consumers, but of the European Union as a whole.” 6 A novel process: Vinyloop® Vinyloop® Process Patented process developed by Solvin Separates the PVC compound from other materials (other plastics, rubber, metal, textile and others) by selective dissolution and filtration. After solvent evaporation, PVC compound precipitates into micro granules. The VinyLoop® process is using a solvent that is constantly turning in a closed loop. A fully operational commercially running plant handling 10 kT per year exists at Ferrara, Italy. Photos courtesy of Solvin Vinyloop® - Products Vinyloop® Products VinyLoop® R-PVC is a regenerated PVC compound produced from plasticized and composite PVC wastes. The regenerated PVC compound (R-PVC) can be re-processed by extrusion, injection or calendering. It provides a new life to valuable resources and demonstrates controlled-loop recycling Vinyloop® is a major contributor to the VinylPlus targets Details available from: http://www.solvayplastics.com/sites/solvayplastics/EN/Companies/vinylo op/Pages/VinyLoopProcess.aspx A commitment to transparency Independent Monitoring Committee measuring our progress Industry Academics 9 Annual progress report Audited by external verifiers Fundamental document for transparency, credibility and accountability Dissemination to policy makers, media, industry 10 Vinyl 2010 - Summing up Recognition by stakeholders that Vinyl 2010 is an excellent tool to make progress towards sustainability Key issues across the whole life-cycle addressed Measurable targets and transparency Positive impact on the image Positive impact on the business Decision was taken to build up on Vinyl 2010 11 But… The world has changed a lot since the year 2000. Concerns about long-term availability of energy sources have increased Climate change widely recognised as a major challenge Citizens are demanding both better and more affordable products Sustainable development is increasingly becoming a critical component for successful businesses 12 From Vinyl 2010 to VinylPlus 13 A profound thinking process Extensive consultations of internal and external stakeholders 14 Plenty of good ideas 15 Welcome to the VinylPlus journey! 16 VinylPlus : The new ten year programme Strong foundations Commitment of the PVC Value chain to go ahead with a new ten year programme – signed in June 2011 17 The European Council of Vinyl Manufacturers The European Council for Plasticisers and Intermediates The European Stabilisers Producers Association The European Plastics Converters 1 NGO PVC VALUE-CHAIN Who are the Partners? 500,000 JOBS 6 million t/y PVC production €80 billion Turnover * The Natural Step Framework is an internationally recognised method for sustainability planning that integrates the science of sustainability with business decision-making. It is an openly published and peer-reviewed model promoted by the international NGO, The Natural Step, along with its network of scientists, business and community leaders. (www.thenaturalstep.org) In total, 180 companies contributing financially VinylPlus in a few sentences…. 30 Measurable and concrete targets organised around 5 challenges for PVC Controlledloop management Organochlorine emissions Sustainable use of additives Sustainable energy & climate stability Recycling Reducing emissions Based on Sustainable use of chemical substances The Natural Step System Conditions for a Sustainable Society Reducing energy and raw material use Awareness raising and open communication with all stakeholders 19 CHALLENGE 1 Controlled Loop Management More efficient use and management of PVC throughout its entire lifecycle Recycle 800,000 tonnes/year of PVC by 2020. Innovative technology to recycle 100,000 tonnes/year difficult to recycle PVC material Address ‘legacy additives’ 20 CHALLENGE 2 Organochlorine Emissions Strict production control to reduce emissions Compliance with PVC resin Industry Charters in first Quarter 2012 Engage with external stakeholders in the discussion of the organochlorine emissions and develop a plan to deal with such concerns by end 2012 Risk assessment for the transportation of major raw materials, in particular VCM, by end 2013 Targeting zero accident rate with VCM release during transportation 21 CHALLENGE 3 Sustainable Use of Additives Review the current use of PVC additives in order to move towards more sustainable solutions Lead replacement by end of 2015 in EU 27 Develop robust criteria for the ‘sustainable use of additives’, status report by end 2012 Validation of the criteria with the downstream value chain – status report by end 2014 22 CHALLENGE 4 Sustainable Energy Use Reduce energy and raw material consumption to minimise climate impact Resin producers to reduce their specific energy consumption, targeting 20% by 2020, targets for converters by end 2012 Develop suitable environmental footprint measurements (CO², water, land use, …) by end 2014 Establish Renewable Materials task Force by end first Q 2012, and report status by end 2012 23 CHALLENGE 5 Sustainablity Awareness We will continue to build sustainability awareness across the value chain including stakeholders inside and outside the PVC industry - to accelerate resolving our sustainability challenges Monitoring Committee, twice a year Controlledloop management Organochlorine emissions Sustainable use of additives Sustainable energy & climate stability Annual progress report audited and proactively promoted to key stakeholders Membership certificate to acknowledge and recognise converters' contribution Product label to differentiate sustainable PVC products in the marketplace Responsible purchasing, public and private External stakeholders’ meetings NGOs, academia, government, brand holders, etc. Promotion of VinylPlus worldwide 24 VinylPlus: achievements today 257 kt of post-consumer PVC waste recycled in 2011 Third party verification of emission limits for PVC manufacturing completed. Compliance 96%. Lead stabilisers substitution well ahead of schedule. Reduction of 81.8% in lead stabiliser consumption from 200 until 2001 Product label criteria defined in partnership with the building Research Establishment (BRE) a Certification body specialised in responsible sourcing VinylPlus programme registered in the UN RIO+20 Registry of Voluntary Commitments VinylPus included as best practice case study in the International Chamber of Commerce Green Economy Roadmap Progress report reporting 2011 results audited and published Rio+20: Ban urges world leaders to build on sustainable development commitments Secretary-General Ban Ki-moon. UN Photo/Maria Elisa Franco 22 June 2012 – In his remarks at the ceremony, the UN chief said he was also encouraged by the more than 700 concrete commitments registered at the Conference from governments, business, industry, financial institutions and civil society among other groups. A wide range of actions have also been pledged, such as planting 100 million trees, empowering 5,000 women entrepreneurs in green economy businesses in Africa, and recycling 800,000 tons of polyvinyl chloride (commonly known as PVC) – one of the most widely used plastics – per year. 26 The future ahead The industry is on the right path to achieve the objectives set in the Voluntary Commitment An expanded, more competitive industry is being created : New applications Increased efficiency More jobs Less energy-intensive Investment on R&D to create innovative processes , solutions and products 27 For Additional Information www.vinylplus.eu 28 Some regulatory challenges in Europe RoHS Serious attempts to ban PVC, but… In the end, no change Lead and cadmium restricted No restriction on PVC and other additives REACH Not an issue for PVC resin and VC monomer EDC on Candidate List, potentially subject to authorisation Four low molecular phthalates DEHP, BBP, DBP, DiBP Restriction proposal not supported by EU Committees Authorisation will be necessary as from 2015 Issue for PVC recycling: Domino effect? WASTE LEGISLATION ‘End of Waste’ criteria for plastics Review of hazardous waste criteria 29 Other challenges in Europe Economic crisis hits construction and hence PVC Recycling activities also affected Eco-labels and ‘green’ public procurement PVC still occasionally discriminated Opportunity for recycling PVC substitution actions by brand holders and a few retailers VinylPlus is a big help 30 Thank you 31 Contact us VinylPlus head office Brigitte Dero Avenue E. van Nieuwenhuyse 4/3 B-1160 Brussels Belgium Telephone +32 (0)2 676 74 45 Fax + 32 (0)2 676 7447 E-mail [email protected] http://www.vinylplus.eu/ 32