Transcript Safety Orientation Training - College of Nanoscale Science

General Safety
Training
at the
October 2011
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Class Agenda
 Emergency Procedures
 Signs and warnings
 Radiation Safety
 Cryogenic handling
 Lockout/Tagout awareness
 Electrical Safety
 Confined space entry awareness
 Ladder Safety
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Prerequisite Refresher
 Must have attended the Hazard
Communication or Initial Safety
Orientation training which covers:
 Emergency Response 78600 or (518) 437-8600
 Fire Safety
 Hazard Communication
 MSDS
 Chemical Hazards & Classes
 Chemical Labeling
 Ergonomics
 Housekeeping
 Basic First Aid/CPR
 Site Permits
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Site Emergencies
 The following emergencies can occur at this
facility:
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Fire/Smoke
Laboratory/Gas Alarm
Chemical Spill
Medical
Utility Failure
Violence or Terrorism
Natural Disaster
Security
ERT
 If any of the above emergencies occur at this
facility you must contact SECURITY
IMMEDIATELY 78600 or (518) 437-8600
• Call security or EHS to report any unsafe
condition as well
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Gas Alarm Procedures- TGMS
 Automatically Activated
 Are tied to Toxic Gas
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Monitoring System
(TGMS)
ERT are paged
immediately
Audible and Visual Alarms
Evacuate via the nearest
cleanroom exit (gowned)
Regroup in:
 NFS rotunda if in NFS
or NFSX
 CESTM rotunda if in
NFN or NFC or CESTM
SOLID CONTINUOUS
TONE
BLUE FLASHING LIGHT
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Fire Emergency
Procedures
 Fire/Smoke
 If you SEE fire/smoke or hear the fire
alarm evacuate via the nearest building
exit
 Use fire pull stations, if necessary
 Contact Security at 78600 or (518) 4378600 from a safe location
 ERT will respond
 Once evacuated go to your
designated Rally Point!
Intermittent Tone
Always evacuate when
you hear the fire alarm!
White Flashing Light
Voice Enunciation
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Designated Rally Points
Rally Point 1 B220 Facilities, CESTM Janitors & Maintenance, WSOs
Rally Point 2 CNSE – CESTM Faculty, Metrology, Air Liquide
Rally Point 4 National Weather Service, RMTS
Rally Point 5 ASRC, Valuetek, VISTEC, APIC Corp.
Rally Point 6 CNSE Staff From NFE A&B Wing
Rally Point 7 CNSE Staff From NFE C Wing
Rally Point 9 Novellus, Nanolab Tech.
Rally Point 10 EYP
Rally Point 11 Chartwells, SEFCU, M&W Zander
Rally Point 12 International Sematech North (All Except NFE C-Wing, NFS)
Rally Point 13 IBM (All except NFE C-Wing) Partners: Infineon, Micron, SONY, AMD, Freescale
Rally Point 14 CNSE Staff From NFSX, NFS, NFC, NFN & CUB and All CNSE Students
Rally Point 15 IBM - NFE C-Wing
Rally Point 16 International Sematech North – NFE C-Wing
Rally Point 18 International Sematech North - NFS
Rally Point 19 Commerce Hub (Group 1)
Rally Point 21 Commerce Hub (Group 2)
Rally Point 26 Cleanroom Contractors
Rally Point 30 ASML, AMAT
Rally Point 31 TEL Tech. Center America, Ebara, Atotech, LAM
Please make a note of your rally point number!
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What is a Material Safety
Data Sheet? (MSDS)
An
MSDS is a technical bulletin
describing what chemical or chemicals
are contained in a material.
All
chemicals brought onto this ENTIRE
site AND on campus are required to be
approved by the EHS Department
Chemicals
can be approved by sending
the MSDS and chemical authorization
(EHS-00002 F1) form to EHS
All
chemicals stored or used within the
ENTIRE facility AND on campus must
have an MSDS on file with EHS.
Feel free to
stop by EHS
department
to access an
MSDS!
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Labeling
 All primary and secondary containers must be
labeled properly!
 Name of Chemical
 Primary Hazard(s)
 First Aid Instructions
 PPE Pictograms
 Labels are available in the
gowning rooms, pass
though, PPE cabinets and
EHS office
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How to Label Chemicals
 To label a chemical obtain a blank HMIS label
 Download the approved chemical list
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http://intranet.cnse.albany.edu/ContentManager/index.cfm?Step=Display&ContentID=4
 Find the chemical, listed alphabetically
 Column G shows the HMIS rating, in order of
health, flammability and reactivity.
 Write the chemical name and HMIS ratings on
your label
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ALL AVAILABLE
TO DOWNLOAD
FROM CNSE
INTRANET!!
CNSE EH&S Procedures
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EHS Policy
Hazard Communication Program
Chemical Handling & Storage Requirements
Cryogenic Safety Requirements
Entry Procedures for Confined Spaces
Lockout and Tagout Procedure During Repair
and Maintenance Operations
Hazardous Waste Management Plan
Personal Protective Equipment Requirements
Gas Cylinder Handling and Storage
Procedures
Bloodborne Pathogens Exposure Control Plan
Hearing Conservation Program
ANT Respiratory Protection Program
Equipment Installation Approval Procedure
Equipment Commissioning Procedure
Leak Checking Procedure
ERT Organization and Charter
Mechanical Safety Program
Arsenic Protection Program
Local Exhaust Requirement
Electrical Safety Program
Bio-safety Procedure
Material Handling and Storage Procedure
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Life Safety S.O.P. for Contract Security
Personnel
Accident/Injury Investigation Reporting
S.O.P for EHS Training
Hot Work Procedure
Equipment Decommissioning
TGMS Operation and Maintenance
Floor Tile Removal Procedure
EH&S Committee Charter
EH&S Audit Process
Powered Industrial Truck
Radiation Safety
Equipment Decontamination
Facility Modification
Crane Work Permit
Fall Protection
Chemical Hygiene Plan
New Equipment Procedure
Working Alone
Laser Safety
Toxic Gas Monitoring System
Evacuation Plan
Ladder Safety
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CNSE Intranet
http://intranet.cnse.albany.edu
 In the EHS section of the Intranet you can
find…….
 Our yearly training schedule
 Online training classes and quizzes
 Policies, procedures, forms and permits
 The approved chemical list
 Check before ordering chemicals or to find a MSDS
 Contacts
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Edits to Released
Procedures
Document No.
Procedure Name
Updates
EHS-00010
Personal Protective
Equipment Procedure
Updated Appendix C to include PPE required for handling nanosized/ultrafine materials and TMAH in concentrations less than
2.38% and greater than 2.38%.
EHS-00027
Personal Protective
Equipment
Updated Appendix B - Environmental Health And Safety
Training Requirements Overview.
EHS-00030
Equipment
Decommissioning
Update to include tools that use nanomaterials/CMP operations.
EHS-00037
Equipment
Decontamination
Modified Sections 1.5, and 3.1; Added Section 4.21 Chemical
Mechanical Polishing (CMP).
EHS-00041
Fall Protection
Added section 6.4 to address guidelines for scissor lift use.
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New Releases
Document No.
Procedure Name
Updates
EHS-00066
Radiation Safety
Program
Procedure to establish regulatory guidelines for working with,
on or around radiation producing equipment or radiation
sources
EHS-00067
Use of Overhead and
Gantry Cranes, Hoists,
Lifts and Sling
Guidelines for the use of indoor cranes, hoists, lifts and
slings at CNSE. Including maintenance and inspection
requirements.
EHS-00068
The Handling and
Storage or Engineered
Nanomaterials
To provide minimum requirements for the safe use and
handling of engineered nanomaterials at CNSE
EHS-00069
Natural Disaster
Emergency
Preparedness plan
This document outlines the general procedures to follow
immediately before, during or after a natural disaster occurs at
CNSE
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Your Roles and
Responsibilities
Each
Employee/Student/Tenant/Contractor:
 Needs to become familiar with the EHS
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Policies and Procedures.
Needs to be aware of the daily hazards
and controls that have been implemented.
Needs to be aware of their chemical
management duties while on site.
Must have sufficient training and
information to maintain compliance on
site.
Be involved in pollution prevention, waste
minimization and accident prevention.
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Risk Assessment/Hazard
Analysis
 As an employee/student/tenant/contractor,
you are responsible for assessing the potential
Safety and Environmental hazards presented
by your tool, process, experiment or activity
 Once the hazards have been assessed you
must contact the EHS department to
determine the control measures to put in
place
 When unusual or uncontrolled hazards may be
predicted, you should consult with your
supervisor and the EHS department
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Job Hazard/Safety Analysis
A.Break down the tool, process, experiment or activity
 Perform a step by step approach to the task
B.Identify the hazards associated with each step
C.Rank the hazards associated with each step
 High
 Medium
 Low
D.Identify changes/controls necessary to reduce the hazard
and risk
 Engineering controls (Preferred!)
 Administrative procedures (labels, training)
 Personal protective equipment (glasses, gloves)
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Personal Protective
Equipment (PPE)
 Always wear required PPE!
 Gloves for protection against chemicals, cuts
burns or other physical and chemical agents.
 Must select the correct type
 Safety glasses are always required in the labs
and cleanrooms!
 Must be ANSI Z87 approved
 Body protect from chemical splashes
 Hearing protection where required
 Look for signage
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Personal Protective
Equipment (PPE)
 PPE Cabinet Locations:
 NFN and NFC Fab and Subfab
 NFN and NFC HPM Corridors
 NFE 2nd and 4th floor hallway
 NFSX Fab (for both NFSX and NFS)
 CESTM 2nd floor hallway
(wall mounted cabinets)
 Central Utilities Building
•PPE will be discussed further in
advanced safety for chemical and waste
handlers
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Signage
 OSHA defines the meanings of many of the
colors, shapes, and words used in accident
prevention signs and tags in order to
determine at a glance:
 what level of risk is present and
 what level of precaution is called for.
 Signs may also have a picture instead of, or in
addition to, words.
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Signage
 Please check with the EHS department before
hanging a sign that is supposed to alert others
working in the area aware of the hazard.
 Handwritten signs are acceptable as long as
they are legible and they identify the level of
risk present e.g. CAUTION, DANGER, etc.
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Signage Color
Red
=
Orange
=
Yellow
=
Green
=
Blue
=
 DANGER signs identify something as
very high risk.
 WARNING signs indicate a hazard level
is somewhere between DANGER and
CAUTION.
 CAUTION signs alert personnel that
there are either potential hazards that
call for proper precautions to be taken or
they are being cautioned against unsafe
practices.
 SAFETY instruction signs deliver a useful
safety instruction or suggestion.
 NOTICE signs deliver a general
instruction or suggestion.
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EXIT Signs
 Every required sign designating an exit or way
of exit access shall be so located and of such
size, color and design as to be readily visible.
 Nothing can block exit signs or detract
attention from them.
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The following are the TOP 10 cited
OSHA Standards in 2010
 The following is a list of the top 10 most frequently cited standards
following inspections of worksites by federal OSHA.
 OSHA publishes this list to alert employers about these commonly cited
standards so they can take steps to find and fix recognized hazards
addressed in these and other standards before OSHA shows up. Far too
many preventable injuries and illnesses occur in the workplace.
 1926.451 – Scaffolding
 1926.501 – Fall Protection
 1910.1200 – Hazard Communication
 1910.134 – Respiratory Protection
 1926.1053 – Ladders
 1910.147 – Lockout/Tagout
 1910.305 – Electrical, Wiring Methods
 1910.178 – Powered Industrial Trucks
 1910.303 – Electrical, General Requirements
 1910.212 – Machine Guarding
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Fines range from thousands of dollars to hundreds of thousands of dollars
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Radiation Areas
 How do I recognize
areas where Radiation
producing equipment
are in use?
 By the presence of
signage:
• “Caution - Radiation Area”
• “Authorized Personnel
Only”
Radiation Badge
Areas that pose potential for >5 mrem in any one hour at 30 cm due to certain gamma
emitters are also posted as “Caution-Radiation Area”
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Radiation Safety
General Guidelines
 Radiation Producing Equipment
 Must have correct stickers attached
 Shall be interlocked to prevent removal of
shielding during operation
 Must be surveyed annually and after any
PM that removes shielding or adjusts
radiation source
 Never defeat interlocks or use device
without authorization
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Radiation Safety
General Guidelines
 Radiation Sealed Sources
 All sources must we wiped when
installed and at specific intervals to
check for leaks
 They must be labeled appropriately
 Never tamper with sealed sources or
use without authorization
 All sources must be registered and are
registered under CNSE’s general
license from the Dept. of Health
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Radiation Safety
General Guidelines
 All new radiation producing equipment and
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radiation sealed sources must be approved by the
Radiation Safety Officer and EHS prior to being
purchased and brought to CNSE
The RSO and EHS must be notified prior to moving
any radiation producing equipment/ sources to a
new location on site
Never operate radiation producing equipment/
sources without shielding in place
Records of all PMs and surveys by outside vendors
shall be provided to EHS
Anyone performing maintenance on radiation
producing tools must have additional radiation
safety training
Contact the RSO about any questions regarding
radiation producing equipment at CNSE
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Penetrating Distance
Paper
Plastic Lead
Concrete
What controls are in
place to protect me?
Alpha
Beta
Gamma and X-rays
Neutron
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Laser Safety
•All class 3B and 4 lasers must
be on file with EHS
• Must be interlocked to prevent
injury and exposure
• Never defeat a laser interlock
• Wear eye protection
when required
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Introduction
 Cryogenic fluids (liquefied gases) are
characterized by extreme low temperatures,
ranging from boiling points of -78.5°C(-109°F)
for carbon dioxide to -269.9°C (-454°F) for
helium .
 Due to the great expansion ratio of cryogenic
gases, a spillage can result in significant
oxygen depletion within the room, which may
be life threatening.
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What kinds of cryogenic gases are
you likely to use?
 The most commonly used gases that are
transported, handled, and stored in the liquid
state at cryogenic temperatures are:
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Argon
Carbon Dioxide
Helium
Hydrogen
Nitrogen
Oxygen
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Properties of Cryogenic Liquids
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Hazards of Cryogenic
Liquids
Severe cold burns
(frostbite)
Asphyxiation
Oxygen Enrichment
Pressurization and
Explosion
Damage to Equipment
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Frostbite
 Contact of the skin with cryogenic liquids (or
even cold gas) can cause severe cryogenic
burns; similar to frost bite or thermal burns.
 Contact with non-insulated parts or equipment
or vessels containing cryogenic liquids can
produce similar damage.
 Inhalation of cold vapor can cause damage to
the lungs and may trigger an asthma attack in
susceptible individuals.
 Hypothermia is a risk due to the low
temperatures arising from the proximity of
cryogenic liquids.
Seek medical attention, if you feel pain in exposed areas OR your
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skin has turned white
Oxygen Deficiency and
Asphyxiation
 If someone is seen unconscious in a
cryogenic handling or storage area it is
likely that they are already dead.
 In such circumstances the first actions
should be to raise the alarm, evacuate
the immediate area opening doors and
windows if safe to do so on the way out.
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Oxygen Enrichment
 Although not flammable, oxygen when
present in higher concentrations, can
significantly increase the chance of fire or
an explosion.
 Oxygen enriched environment can lead to
the ignition of normally non-combustible
materials. Oil and grease may
spontaneously ignite.
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Pressurization
 Evaporated gas can build-up pressure
in a closed containers
 Every container must have a way to
relief that pressure: either through
the cap or relief valve
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Damage To Equipment
 The very cold temperatures of cryogenic
liquids can damage equipment and
materials, which can result in danger.
Examples of damage include the following:
 Spilled liquid nitrogen can crack tiles and
damage flooring such as vinyl
 Rubber tubing may become brittle and crack
during use
 Condensation of water around electrical cables
may result in an electrical shock hazard
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Storing Cryogenic Liquids
 Only store dewars in well-ventilated
rooms with a minimum of six air
changes per hour.
 Storage units should be placed so
that vents and openings are
oriented away from personnel and
lab equipment.
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Transporting Cryogens
When transporting dewars the following
aspects should be taken into consideration:
 Is the correct PPE worn?
 Is the destination ready to accept it?
 Does route take you through populated
work areas?
 Are there any slip or trip hazards
(including stairs) which could result in
spillage?
 If transported on a wheeled cart, is the
route passable (steps, curbs)?
 Is the material secure to prevent spills?
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Transporting Cryogens
 In an elevator:
Make sure the material is secure and
cannot spill
 Meet the elevator at its destination or
have someone assist you
 DO NOT travel in the elevator with
cryogenic material or allow anyone
else in the elevator
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Moving Liquid Containers
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Procedure for Filling a
Dewar
When handling LN2 (or any other cryogen) always:
 Inspect all PPE and cryogenic equipment prior to
use.
 Wear safety glasses and a face shield.
 Wear waterproof, loose-fitting, cryogenic gloves.
 Wear cuffless pants and shoes made of
nonabsorbent material.
 Wear a long-sleeved shirt and a lab coat or
cryogenic apron. If a lab coat or cryogenic apron is
not worn, shirts are to be worn outside of the
pants.
 Stand clear of any LN2 boil off, vapors, or splashes
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Cryogenic Containers
 Verify that the container is constructed to
withstand cryogenic temperatures.
 Unapproved materials (such
as
plastic, rubber, wrought iron,
hollow tubes, and carbon steel,
styrofoam cups) will become
brittle and shatter, or in the case
of hollow tubes become over
pressurized.
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Minor spillage (< 1 liter)
 Allow liquid to evaporate, ensuring
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adequate ventilation;
Following return to room temperature,
inspect area where spillage has occurred;
If there is any damage to the floors,
benches or walls, report it to the Facilities
Group;
If any equipment has been damaged
following the spillage, inform the relevant
person.
Always notify the EH&S Department
and complete a University Accident or
Near Miss Report Form
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Major spillage (> 1 liter)
 Evacuate area of all personnel
 Call Security at 437-8600 to report the
incident
 Security will page the ERT to respond to the
incident
 DO NOT return to the area until it has been
declared safe by an appropriately qualified
ERT personnel
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First Aid for Severe
Cold Contact
 Remove any restrictive clothing - but not any
that is frozen to the tissue
 Gently apply lukewarm water on the affected
area
 Call 78600 or 437-8600 for a First Aider
 DO NOT rub or massage the affected area
 Report incident to the EHS Department
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Confined Space Entry
 Prior to entering a
space that is posted
with the posting
below you must fill
out a Confined Space
Entry Permit.
 Confined space entry
permits must be
obtained and
approved from EH&S
prior to entry.
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Lockout/Tagout
Awareness
(LOTO)
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Types of Hazardous
 Electrical
Energies
 Before working on
 Chemical
 Mechanical
a hazardous
 Radiation
energy source you
 Pressure
must isolate and
control it by
 Temperature
locking and
LOTO is to protect yourself from
tagging it out
hazardous energies by isolating
the source from accidentally
being turned on.
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Unauthorized Removal
Any unauthorized person who operates
a valve, switch, or device to which
LOTO tags and/or locks are attached or
removes LOTO tags or labels which are
not their own, will be subject to
immediate disciplinary action.
Each person must
have their own
lock and tag!
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Fundamentals of Electrical
Hazards
 Basic Hazards of Electricity:
Electrocution/Shock/Burns/Death
 Inspect all electrical tools and equipment
 Frayed, cut, broken or exposed wiring
 Missing grounding prongs
 Defective or improperly used receptacles
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Temporary Extension Cord Use
Requires GFCI Protection
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Required as of August 13, 2007
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Electrical Protection
 Distance
 If you sense the presence of an electrical
hazard or exposed conductors that may be
energized, keep your distance and STAY
AWAY
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Do’s and Don'ts
 Do not drape power cords over hot pipes,
radiators or sharp objects.
 Temporary or permanent storage of any
materials must not be allowed within 3
feet of any electrical panel, circuit breaker
or other electrical equipment.
 Extension cords should not be used in
office areas. Generally, extension cords
should be limited to temporary use by
maintenance personnel
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What is wrong with this picture?
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Electrical Burns
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Set Up a Ladder With Safety
in Mind
 Put it on a level
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surface
Angle the ladder
properly—use the 4
to 1 rule
Secure the bottom
Extend 3 feet above
the upper landing
Anchor the ladder
at the top
Image credit: State of WA-WISHA Services
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Climb Ladders Safely
 Face the ladder
 Climb with both
hands
 Use a tool belt
or bucket hanger
 Keep your weight
centered
 Don’t stand on the
top two rungs or
steps
of a stepladder
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What is the Hazard?
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What is the Hazard?
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Open-Sided Floors &
Platforms
 All floors and
platforms 4 feet
above ground
must be guarded
 Standard guard rails
are required
 Toeboards protect
workers below
 Toeboards protect
machinery and
people below
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Now let’s summarize……
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General Safety Procedures
To report any emergency on site call 78600
Know how to obtain an MSDS
Label all chemicals no matter the quantity
Understand your roles and responsibilities
Eating, drinking and smoking are prohibited in
lab areas, cleanrooms or where chemicals are
handled.
 Know the location of your nearest exit and rally
point.
 Contact the EHS department for a copy of the
hazard analysis that has been completed for
your job/area
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Once Your Done…..
 After you have finished the slide show please
complete the associated test.
 Once you finish the test, save it and email it
to [email protected]
 Also, remember to attend Advanced Safety if you
service or maintain tools or equipment, transport,
ship, use or handle chemicals, gases or generate
hazardous waste at CNSE.
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