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Lumpy fill in land reclamation Dr. R. G. Robinson Department of Civil Engineering IIT Madras, India Prof. Tan Thiam Soon Dr. Ganeswara Rao Dasari Contents of Presentation Overview Coastal Reclamation Lumpy fill Laboratory studies on lumpy fill Field Tests Conclusions Contents of Presentation Overview Coastal reclamation Lumpy fill Laboratory studies on lumpy fill Field tests Conclusions Original land area : 580 km2 Population: 4 million Expected to increase to 5.5 million in 40-50 years Contents of Presentation Overview Coastal reclamation Lumpy fill Laboratory studies on lumpy fill Field tests Conclusions Stages of Reclamation Stage I- Planning Identify the area to be reclaimed. (HDB, JTC and PSA are the major agencies). Stage II-Environmental Impact Assessment Tidal flow patterns, water level, sedimentation and water quality. Impact on sea life. Erosion of main land and silting of ports. Convince and get approval from Parliament. ….. Stages of Reclamation Stage III- Construction of sand bunds along the perimeter to contain the fill Stage IV-Placing of fill within the sand bund Sand Clay • • Hydraulic fill Lumpy fill Stage V-Soil stabilization Dynamic compaction if it is sand fill Surcharge if it is clay Land Area 2 Land area (km ) 720 680 640 600 560 1940 1960 1980 2000 2020 Year Population density (person/km 2) 760 Population density 6000 5000 4000 3000 2000 1960 1980 2000 Year 2020 Land Reclamation in Singapore-Growing city state Punggol Kranji Tekong/ Ubin Changi Airport Jurong Island Reclaimed area=31% Marina Bay Tuas Pasir Panjang Port Sentosa Southern Islands Strait Times (2000) Land Reclamation in Singapore-Some major projects Year Site Area (ha) Vol. of sand, Mm3 1974-1979 Changi airport 750 40 1983-1986 Changi north 181 12 1985-1989 Tuas 637 69 1981-1985 Pulau Tekong Besar 510 28 1992-2005 Changi East 2086 272 Reclamation depth increasing In-land materials depleted Increasing Underground Constructions Maintenance of Navigation Channels High cost of imported sand Lack of disposal ground HYDRAULIC FILL- Clay slurry Contains mainly slurry with occasional occurrence of small lumps suspended in slurry Apply surcharge to consolidate Double handling Cannot handle unwanted soil directly Layered sand-clay scheme (Karunaratne et al. 1990) Changi south bay Clay slurry 40 ha (1988) Trial project Clay slurry 200% water content Clay slurry after 1 week Clay slurry Sand cap can be formed for dosage Seabed < 15 cm Careful construction control crucial to prevent sand loss Sand placement rather time- consuming Cannot handle waste soils directly Contents of Presentation Overview Coastal reclamation Lumpy fill Laboratory studies on lumpy fill Field tests Conclusions CLAY LUMPS Produced by underground construction & seabed dredging Volume of lumps can easily exceed 1 m3 Waste soil (unwanted soil) can be handled directly 1.0m Clamb-shell grab Dredging of seabed Lumps placed in a barge Lumpy Fill - Place the material in the form of lumps, directly at the reclamation site Clamshell grab Dredging of seabed Clay lumps placed in a barge Dumping of clay lumps by bottom-open barge Barge size: Width: ~10 m Length: ~20 m Depth : ~5 m Volume: 900-1000 m3 Typical Land Reclamation Scheme Mean sea level Sand surcharge Clay lumps Inter-lump voids Filled water Seabed Some aspects…. Consolidation behaviour Closing of inter-lump voids Shear strength of the fill after stabilization Creep/Secondary compression Influence of clay slurry in the inter-lump voids Effect of degree of swelling Contents of Presentation Overview Coastal reclamation Lumpy fill Laboratory Field tests Conclusions studies on lumpy fill Typical seabed profile 0 0 Corrected cone resistance, qt (MPa) 4 12 Upper marine clay ~8200 years Forms lumps ~24000 years 10 After dredging Forms slurry Surface soft marine clay 5 Depth below seabed (m) 8 May or may not form lumps Intermediate layer 15 20 Pore pressure Cone resistance 25 Lower marine clay Forms lumps ~28000 years 30 Weathered rock 35 0 0.4 0.8 1.2 1.6 Pore pressure, u2 (MPa) 2 Soil used for the study 1.5 m Depth : 13m LL=77% PL=36% PI=41% Sand=5% Silt size=55% Clay=40% NMC=60% One-dimensional consolidation tests Typical time-settlement curve Time, min 0.1 1 10 0 Settlement, mm 0.2 0.4 0.6 0.8 1 1.2 1.4 1.6 1.8 Cv=1.25 x 10-3 cm2/s H = 19 mm Double drainage 100 e-log sv’ curves from conventional oedometer tests on homogeneous clay 2.5 Undisturbed ICL Void ratio, e 2.0 s’c=200 kPa OCR= 2.5 1.5 1.0 1 10 100 Consolidation pressure, kPa 1000 Tests on lumpy fill Preparation of clay lumps Cut using wire cutter 25 mm cubical lumps Experimental set-up LVDT Burette Loading frame Perforated loading cap Geotextile filter Clay lumps Geotextile filter Sand drain Experimental Programme 1. Effect of packing (using 25 mm lumps) 1. 2. Placed directly in water-Test 1 Packed in the container and then added water (Test 2 and Test 3) 2. Effect of size 12.5, 25, 50 mm cubical lumps 3. Effect of degree of swelling Degree of swelling =0% 50% and 100% State of the fill under different consolidation pressures in Test 1 100 mm 0 kPa 27 kPa 10 kPa 50 kPa Effect of initial packing on e-logs’v curves 3.5 Test 1 (eiv=1.05, e=4.31 Test 2 (eiv=0.93, e=3.99) 3 Test 3 (eiv=0.57, e=3.07 Undisturbed Void ratio, e ICL 2.5 25 mm cubical lumps 2 1.5 1 1 10 100 Consolidation pressure, kPa 1000 Effect of size on e-logs’v curves Void ratio, e 3.5 3 12.5 mm 25mm 50 mm 2.5 eiv = 0.60±0.03 2 1.5 1 1 10 100 Consolidation pressure, kPa 1000 Typical time-settlement curves Time, s 1 10 100 1000 10000 100000 1000000 0 Test 1 Normalized settlement 0.2 0.4 100-200 kPa 16-27 kPa 0.6 27-50 kPa 200-400 kPa 0.8 50-100 kPa 1 Pore pressure inside and in between the lumps 30 120 Dsv=25 kPa Dsv=100 kPa 100 Inside the lump 20 Pore pressure, kPa Pore pressure, kPa 25 15 In between the lumps 10 Inside the lump 80 In between the lumps 60 40 20 5 100-200 kPa 25-50 kPa 0 0 1 1 10 100 1000 Time, s 10000 100000 10 100 1000 Time, s 10000 100000 1000000 Typical e-log sv’ curves of lumpy fill Lump size : 25 mm No. of lumps: 90 Fill height: 170 mm 3.5 Lumpy fill Undisturbed ICL Void ratio, e 3.0 2.5 s’c=200 kPa 2.0 e0 = 1.59 1.5 1.0 1 10 100 Consolidation pressure, kPa 1000 Permeability of lumpy fill system Lump size : 25 mm No. of lumps: 90 Fill height: 170 mm Coefficient of permeability, m/s 1.E-04 Lumpy fill Undisturbed 1.E-05 ICL 1.E-06 1.E-07 1.E-08 1.E-09 1.E-10 1.E-11 1 10 100 Consolidation pressure, kPa 1000 Cone penetration test on lumpy fill The Cone Lump size : 50 mm Penetration rate: 5mm/s 10 mm qc s vo su Nk su svo Nk 3 mm Load Cell 30 mm Nk = Undrained shear strength Overburden pressure Cone factor 9.5 against vane shear CPT were conducted under sv’=50, 100, 200 and 360 kPa Thanks to Hokuto Ricken Co., Japan Shear strength profile under 50 kPa su, kPa 0 10 20 0 20 Depth, mm 40 su=0.23sv' (OCR)0.75 60 80 100 120 140 su=0.23 sv' 30 40 50 Shear strength profile under 100 kPa su, kPa 0 10 20 30 0 20 Depth, mm 40 0.75 su=0.23sv' (OCR) 60 80 100 120 140 su=0.23 sv' 40 50 Shear strength profile under 200 kPa su, kPa 0 10 20 30 0 20 Depth, mm 40 60 80 100 120 140 su=0.23 sv' 40 50 Shear strength profile under 360 kPa su, kPa 0 20 40 60 0 20 Depth, mm 40 60 80 100 120 140 su=0.23 sv' 80 100 Secondary compression of lumpy fill Coeff. of Secondary Compression 4 Mesri’s (C/Cc ) concept 0.07 Undisturbed ICL 12.5 mm 0.06 25 mm 3 (C /Cc) = 0.05 50 mm (C /Cc) C (%) 0.05 2 0.04 0.03 1 (C /Cc) = 0.03 0.02 0 0.01 10 100 Average consolidation pressure, kPa 1000 10 100 Average consolidation pressure, kPa 1000 Influence of clay slurry Inter-lump voids filled with water Inter-lump voids filled with slurry Lump Water Lump Clay slurry Lump Experimental set-up LVDT Burette Loading frame Perforated loading cap Geotextile filter Clay lumps Geotextile filter Sand drain Typical time-compression curves Settlement, mm 0 ILV with slurry (w=150%) 4 ILV with slurry (w=300%) 8 ILV with water 12 (a) 6-12 kPa 16 1 100 10000 Time,s 1000000 …….Typical time-compression curves………. Settlement, mm 0 ILV with slurry (w=150%) 4 ILV with water ILV with slurry(w=300%) 8 (b) 50-100 kPa 12 1 100 10000 Time, s 1000000 …….Typical time-compression curves Settlement, mm 0 ILV with slurry (w=150%) 4 ILV with water ILV with slurry(w=300%) 8 (c) 200-400 kPa 12 1 100 10000 Time, s 1000000 Applicability of Terzaghi’s theory Time factor (Tv) Degree of consolidation (%) 0.0001 0 0.001 0.01 20 40 60 80 100 Terzaghi's Theory 6-12 kPa (150%) 12-25 kPa (150%) 6-12 kPa (300%) 12-25 kPa (300%) 0.1 1 10 e-log s’v curves 3 Undisturbed ICL ILV with water Void ratio, e 2.5 ILV with slurry (w=150%) 2 ILV with water (w=300%) 1.5 1 0.5 1 10 100 Consolidation pressure, kPa 1000 Variation of permeability with consolidation pressure 10-4 Undisturbed Coefficient of permeability, m/s ICL 10-5 ILV filled with water ILV filled with slurry (w=150%) 10-6 10-7 10-8 10-9 10-10 10-11 1 10 100 Consolidation pressure, kPa 1000 Pore pressure inside and in between the lumps Inter-lump voids with water Inter-lump voids filled with slurry 30 30 Dsv=25 kPa Inside the lump 20 15 In between the lumps 10 5 Dsv=25 kPa 25 Pore pressure, kPa Pore pressure, kPa 25 20 Inside the lump 15 In between the lumps 10 5 25-50 kPa 25-50 kPa 0 0 1 10 100 1000 Time, s 10000 100000 1 10 100 1000 Time, s 10000 100000 1000000 Pore pressure inside and in between the lumps Inter-lump voids with water Inter-lump voids filled with slurry 120 120 Dsv=100 kPa Inside the lump 80 In between the lumps 60 40 20 Dsv=100 kPa 100 Pore pressure, kPa Pore pressure, kPa 100 80 60 40 100-200 kPa 20 100-200 kPa 0 0 1 10 100 1000 Time, s 10000 100000 1000000 1 10 100 1000 Time, s 10000 100000 1000000 Influence of swelling of lumps Lumps in the field are very large and may not reach fully swollen state if sufficient time is not allowed before the application of surcharge Swelling test To find the time required for different degrees of swelling Degree of Swelling, Us Us w wi 100 w f w i Us w = moisture content of the specimens after immersing in water at any instant of time wi = initial moisture content of the specimen wf = moisture content of the fully swollen specimen For a cubical lump of 25 mm, t50=20 min Time State of the lumpy fill under sv’ = 50 kPa (25 mm lumps) Us = 0% Us=50% Us=100% Swelling of clay lumps THREE DIMENSIONAL SWELLING OF CLAY LUMPS Method I Obtain the water content of the lump with time during swelling. Suitable for small size lumps only Method II Obtain the volume change with time during swelling Not simple for three-dimensional swelling Method III Obtain the pore-pressure dissipation with time Simple and easy to make the measurements Three dimensional swelling of clay lumps Soils used Instrument used Kaolinite: LL=82%, PL=40% 28 mm Cylindrical samples of 105, 205 and 400 mm 6 mm diameter 12 mm Marine clay: LL=56%, PL=33% Cylindrical samples of 105 and 205 mm Tensiometer PPT Performance of PPT in comparison with Tensiometer during desiccation 100 PPT Tensiometer 60 240 mm Suction, kPa 80 40 T PPT 240 mm 20 0 0 5000 10000 Time, min 15000 20000 EXPERIMENTAL PROCEDURE Load Split mould Water Lump Outer container Filter Schematic of the split mould for conducting swelling test 160 Split m ould Clay Slurry 7 8 750 160 Oute r containe r 4 5 6 160 Pore pre s s ure trans duce rs 400PPT-1 2 160 550 3 Ge ote xtile 50 400 650 (All dimensions are in mm) Bottom s and drain View of the split mould for conducting swelling test Pneumatic piston Split mould Outer container View of the kaolinite lump of 400 mm diameter after removing the split mould 400 mm Dissipation of suction on submerging the kaolinite lump of 400 mm diameter in water 1.2 400PPT-3 400PPT-5 400PPT-6 0.8 97.5 0.6 97.5 0.4 7 8 400PPT-3 4 5 6 50 m m 195 Normalized suction (u/u0) 1 0.2 Clay lump 0 1 10 100 1000 Time, s 10000 100000 Normalized suction at the centre of marine clay lumps 1.4 105 mm Normalized suction (u/uo ) 1.2 205 mm 1 0.8 0.6 0.4 0.2 0 1 10 100 1000 Time, s 10000 100000 1000000 Initial state End state Kaolinite Marine clay Variation of water content within the marine clay lump of 205 mm diameter after full swelling wl wo Water content (%) 42 0 Depth, cm 4 8 12 16 20 44 46 48 50 52 54 56 Water content variation within the lump-Undisturbed Cube : 50 mm 80 Water content (%) wL wo 75 70 65 60 -30 -20 -10 0 10 20 Distance from centre of lump, mm 30 Finite Element Analysis Finite Element Analysis Finite Element mesh Soil Parameters Property Kaolinite Marine clay f’o 25 23 Ko 0.58 0.61 n 0.3 0.3 E in kPa 3000 4000 k 0.05 0.03 kv in m/s e=1.21log(kv)+11.2 e=0.912 log(kv)+9.8 kh/kv 1.9 2.3 Effect of soil model (Kaolinite lump 105 mm diameter) Acknowledgement: Dr. Ganeswara Rao Dasari (1) Linear Elastic 1.2 (2) Non-linear Elastic (NLE1) NLE1 K' (1 e) p ' k (3) Non-linear Elastic (NLE2) k = 0.005 +0.10 log (OCR) (4) NLE2 -Permeability increased Normalized pore pressure 1 NLE2 0.8 0.6 LE 0.4 (4) 0.2 0 1 10 100 Time, s 1000 10000 Predicted and measured suctions at the centre of marine clay lumps 1.4 Normalized suction (u/uo) 1.2 NLE2 (205 mm diameter) 1 NLE2 (105 mm diameter) 0.8 0.6 0.4 Measured (105 mm diameter) 0.2 Measured (205 mm diameter) 0 1 10 100 1000 Time, s 10000 100000 1000000 Big Tank Experiment I-section 152x152x37 Base for fixing hydraulic jack I-section 457x152x67 3500 1000 2280 1.4m 1500 1.5m 1" thick plate 305 I-section 305x165x46 Stif f ner SAMPLE PREPARATION DREDGED & PLACED IN A FLAT BARGE CUT TO CUBICAL LUMPS OF 150 MM PACKED IN BAGS & TRANSPORTED TO THE LAB STORED IN CONTAINERS AFTER COVERING WITH CLING-FILM Size of lumps No. of lumps No. of layers Total weight Height of fill : : : : : 15 cm 223 6 1.37t 93 cm Contents of Presentation Overview Coastal reclamation Lumpy fill Laboratory studies on lumpy fill Field tests Conclusions NUCLEAR DENSITY CONE ND-CPT Density is related to scattering of gamma ray Cesium source Cs137 with half life of 37.6 years Housed in standard CPT: Diameter = 35.6 mm Cone angle = 60 Cone area = 10 cm2 Penetration = 1.5 cm/sec 30 cm Diameter Calibration Curve Density Count Ratio (Rp) = [RI Count – BG Count ] / Standard Count LUMPY FILL TEST SITE AT PULAU PUNGGOL TIMOR Reclaimed 14 years ago 8 m dredged fill & 10 m sand fill Test Plan 90 89 91 BH 11 9 8 3.0 68 69 67 2.5 Very dense grid: 79 ND-CPT 5 CPTS 11 Boreholes 4 2.0 87 88 43 19 20 58 54 18 BH 3 1.0 46 22 m 0.5 12 34 BH 8 BH 2 42 3 17 33 21 7 5 66 1.5 70 BH 10 1 44 45 BH 7 30 11 2 0.5 71 86 22m 55 56 57 Spacing 0.5 m at centre to 6 m at periphery 59 22 47 13 14 23 BH 5 48 24 37 29 10 28 16 BH 1 53 41 65 6 15 27 38 52 BH 9 25 64 26 76 49 50 51 BH 6 85 61 62 78 77 63 Legend 73 74 84 75 ND-CPT 0.5 PCPT BH 4 Boreholes 0.5 83 82 81 80 25.5m 25.5 m All dimensions are in metres 79 Final density of lumpy fill 3 14 Wet Density (kN/m ) 16 18 20 22 14 RI 21 BH8- Direct measurement Depth (m) 15 16 17 18 BH8-from water content Final shear strength of lumpy fill 0 Cone Penetration Test UU Test Undrained Shear Strength, (kPa) Undrained shear strength (kPa) 40 80 120 160 200 30 14 0.23sv ' 15 Depth (m) 15 Depth (m) 70 90 14 0.23 s’v 16 50 16 17 17 18 18 BH 1 BH 2 BH 3 BH 4 BH 6 Oedometer test results Preconsolidation Pressure (kPa) 100 200 300 14 sv' Depth (m) 15 400 BH 1 BH 2 BH 3 BH 4 BH 5 BH 6 16 OCR=2 17 18 OCR=1 Contents of Presentation Overview Coastal reclamation Lumpy fill Laboratory studies on lumpy fill Field tests Conclusions SOME ISSUES Time-settlement of lumpy fill • • • Double porous Heterogeneous initial condition Pore pressure generation and dissipation Swelling of clay lumps • • Time-swell End state Acknowledgements NSTB and HDB for funding Toa Corporation Kiso-Jiban : Contractors for reclamation : Contractors for in-situ Testing Researchers: Mr. M. Karthikeyan Mr. Yang Li-Ang Mr. A Vijayakumar Ms. Goh Wen Jean Ms. Lim Chea Rong Ms. Lim Hsiao Chern Mr. Lim Chee Kiong Research Engineer Research Engineer Research Scholar FYP FYP FYP FYP Had Useful discussions with: Dr. D. W. Hight Geotechnical Consulting Group, London, UK Prof. J. Locat Laval University, Canada Dr. H. TanakaPort and Airport Research Institute, Japan Prof. M. Mimura Kyoto University, Japan Mr. M. Nobuyama Soil and Rock Engg. Co. Ltd., Japan Prof. J .Takemura Tokyo Institute of Technology, Japan Thank you