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MINISTRY OF TRADE AND FOREIGN ECONOMIC COOPERATION
OF THE REPUBLIC OF TATARSTAN
OAO “TATNEFTEKHIMINVEST-HOLDING”
OIL-GAS-CHEMCIAL COMPLEX
OF THE REPUBLIC OF
TATARSTAN
The Oil-Gas-Chemical Complex of
the Republic of Tatarstan is the
backbone budget-forming sector of
industry that determines a stable and
progressive development of the
economy in general
Percentage of Products Manufactured by Enterprises of Oil-Gas-Chemical
Complex of the Republic of Tatarstan in the Total Russia’s Production
Acetone
20%
Benzene
17%
Butadiene
19%
Isoprene
46%
Monoethylene Glycol
41%
Polyethylene
40%
Propylene
23%
Synthetic Rubber
25%
Styrene
64%
Carbon Black
15%
Therm oplastic pipes and their parts
45%
Phenol
22%
Tyres
29%
Ethylene
40%
0%
10%
20%
30%
40%
50%
60%
70%
80%
Enterprises of the Republic of Tatarstan
90% 100%
Percentage of Products from the Republic of
Tatarstan in the Total Russia’s Output
 ethylene – 40%
 propylene – 23%
 benzene – 17%
 styrene – 64%
 phenol – 22%
 acetone – 20%
 synthetic rubber – 25%
 polyethylene – 40%
 tyres – 29%
Contribution of Enterprises Representing Oil-Gas-Chemical
Complex to the Economy of the Republic of Tatarstan
100
90
80
70
60
78%
50
40
60%
54,5%
30
20
28%
10
0
Tax Deductions
Jobs
Industrial Output
Oil-Gas-Chemical Complex
Profit
In the structure of Tatarstan’s industrial output, the
contribution from enterprises of this sector is 49%.
The complex accounts for over 50% of the Republic’s
budget and employs one third of industrial workers.
The oil-gas-chemical complex of the Republic of
Tatarstan is represented by 24 enterprises of
different organisational and legal forms, with 4 of
them
(ОАО “Tatneft”, ОАО “Nizhnekamskneftekhim”, ОАО
“Nizhnekamskshina”, and ОАО “Kazanorgsintez”)
being the largest budget-forming enterprises.
ОАО “Tatneftekhiminvest-Holding” is a structure that
coordinates the operation of enterprises of the
sector.
Integration of Oil-Gas-Chemical Enterprises Within the Republic
Kremenchug Oil Refinery
OAO "Kazan Synthetic Rubber
Plant"
OAO "Tatnefteprodukt"
Holding Compant
Butadiene, 7,700 MT
Butyl reclaim ,
Ethylene glycol, 3,000 MT
Laprol, 500 MT
Sales:
Export
Bashkortostan
Ukrtatnaphta
Moscow Oil Refinery
NORSI
Other
Main external suppliers:
Anthrax fraction - Magnitogorsk (22,000 MT);
Nizhny Tagil - 6 ,000 MT
diesel fuel, 1,200,000 (1,400,000) MT
gasoline ,
600 MT
ОАО "Srednevolzhsky
Transnefteprodukt"
Oil, 5 million MT
915,000 MT
Heat energy from internal sources
1,300 MT KVART
ОАО "Nizhnekamsktekhuglerod"
OAO "Tatneft"
Middle distillates, 220,000 MT
Oil , 24 million MT
(Kazan)
Pyrolysis resin, 80,000 MT
OAO "Nizhnekamskneftekhim"
SKI-3; 82,000 MT
Carbon
техуглерод,
black
BK-1675; 300 MT
67,000 MT
SKD-K, 13,000 MT
прям. бензин,
1160 тыс.т
Staright-run
gasoline
DSSK, 20,000 MT
Transit
ОАО "Nizhnekamsk Oil
Refinery"
ELOU-AVT-7 (АО "TAIF")
Oil, 6 million MT (7 million MT)
ОАО "Nizhnekamskshina"
ОАО "North-West
Oil-Trunk Pipelines "
Stable gasoline, 17,500 MT
Isobutane, 14,200 MT
Nizhnekamsk
Heat Station-2
Carbon black, 1,300 MT
Main external suppliers:
Rubber - Sterlitamak,
Yefremov, Voronezh, Tobolsk;
Carbon Black - Omsk,
Volgograd, Barnaul
Cord fabrics Chernigov , Kemerovo,
Grodno, Zhitomir;
Wire - Orel,
Magnitogorsk;
Metal cord - Orel, Magnitogorsk,
Beloretsk, Volgograd
Nizhnekamsk
Heat Station-1
BDF 10,000 MT
Middle distillates, 250,000 MT
PO "Tatenergo"
Oil gas, 485,000 MT
ОАО "Minnibayevsky Gas
Processing Plant"
Ethylene, 48,000 MT
ОАО "Kazanorgsintez"
Propane-Butane, 15,000 MT
Kazan
Heat Station-3
Legend:
exisiting commodity and raw-material flows
projected flows
Ethane, 86,000 MT
Main external suppliers:
Middle Distillates: Orenburg
West Siberia
Main external suppliers:
Salavatnefteorgsintez (ethylene)
Orenburggazprom (ethane)
Perm,Chaikovsk,Ryazan (propane-butane)
Enterprises of the sector are organised
into common process chain:
extracting enterprises;
processing enterprises;
enterprises manufacturing semiproducts of basic organic synthesis;
enterprises manufacturing finished
products
Supply of Raw Materials to Oil-Gas-Chemical
Enterprises of the Republic of Tatarstan
Raw materials: 40% - own
60% - external
Kirov Synthetic
Rubber Plant
Straight-run gasoline
Middle distillates
Middle distillates
Divinyl
Ethylene
SKD
ОАО “NNPZ”
(ELOU-AVT-7)
Propylene
Oil-well
gas
oil
Styrene
ОАО
“Tatneft”
Yefremov Plant
Pyrolysis
resin
ОАО “NTU”
Area 2 -olefins
Isobutane
Isopentane
N. butane
Ethylene
Liquefied gas for
domestic uses
Carbon black
Butyl
rubber
SKI-3
ОАО “KOS”
Ethane
Ethylene
External suppliers
Carbon black
ОАО “NKSh”
Liquefied gas
Ethane
Butyl rubber,
commodity
Area 1 -rubbers
N. butane
ОАО “MGPZ” Stable natural gasoline + hexane
ОАО “NKNK”
Basic Products, ‘000 MT
Enterprise
Products
Production Output
ОАО “Tatneft”
24.6
Oil
4.1
Small oil companies
ОАО “Nizhnekamskneftekhim”
ОАО “Kazanorgsintez”
SKI - 3
142.2
SKEPT
7.3
Butyl rubber
68.0
Butadiene
65.6
Polyols
55.6
Propylene
198.1
Propylene oxide
52.4
Ethylene
448.2
Styrene
245.1
Ethylene oxide
236.4
MEB
122.4
Alpha-olefins
65.1
Phenol
32.0
Acetone
20.4
LDPE
173.6
HDPE
197.8
Monoethylene glycol
47.8
Diethanol amine
1.9
Plans for Development of the Republic’s
Petrochemical Industry
The strategic long-term goal of the sector’s development is to saturate the demand
for competitive products through development and introduction of resource-saving
and environmentally sound technologies within the open economy.
To attain the goal, we need to ensure the support in raw materials, innovations, and
investments.
One of the topical issues in the republic is for today the insufficient degree of
hydrocarbon raw processing, which significantly reduces the value of the “oil
products basket” obtained from 1 MT of crude oil. For this reason, it is very important
to further improve the petrochemical complex of the Republic of Tatarstan with
complete cycle of oil refining on the basis of advanced technologies that would help
increase the degree of refining.
This goal can be achieved with attraction of large-scale foreign investments that
would be used both for the financing of investment projects, and, what is even more
important, for the attraction of advanced foreign technologies. Most preferable forms
of cooperation with foreign partners are setting up joint productions with full or
partial participation of foreign investor.
Planned Ethylene Processing Production Development
at ОАО “Nizhnekamskneftekhim”, ‘000 MTY
Foaming polystyrene - 40.0
Ethyl benzene
290.0
Styrene
250.0
High-impact and crystalline
polystyrene - 120.0
Extrusion Polystyrene
100,000 cubic metres
ABS Plastic – 20.0
Ethyl cellosolve
Monoethylene glycol –
220.0
Antifreezes – 40.0
Methanol-2.5
Ethylene oxide
260.0
Brake fluid – 10.0
Commercial
ethylene-90.0
EP-450
(600)
Ethylene
Plant
OAO
“NKNH”
To ОАО
“Kazanorgsintez”
Nonylphenol ethoxylate - 58.0
Alpha-olefins
100.0
Already operated facilities
Alpha-olefin sulphonates -1.0
Detergents
Linear alkyl benzenes-30.0
Alkyl benzene sulphonates
Detergents
Benzene – 6.0
Synthetic oils- 10.0
Semi-synthetic oils - 30.0
Facilities under construction
Projected facilities
OAO “Nizhnekamskneftekhim”
Basic complex for ethylene production and processing are pyrolysis furnaces EP-450
(600) of Ethylene Plant under “Nizhnekamskneftekhim” and process-related facilities of
2nd industrial area.
Reconstruction and modernisation of the pyrolysis furnaces in the period 2000 to 2005
would enable the company to increase the output of:
 ethylene, up to 600,000 MT
 propylene, up to 300,000 MT
 benzene, up to 220,000 MT
 divinyl, up to 100,000 MT
As a raw material for pyrolysis, the following products of Nizhnekamsk Refinery
would be used:
 straight-run gasoline, up to 1,060,000 MT
 aviation kerosene – up to 400,000 MT
 hydrotreated diesel fuels, up to 380,000 MT per year.
Solving the ethylene supply problem would enable the company to proceed to the fullscale implementation of projects in Nizhnekamsk to produce styrene polymers and
copolymers and products thereof, linear alkyl benzene and synthetic detergents, oil bases
and synthetic oils. In 2003, facilities for high-impact polystyrene production rated at 50,000
MTY will be put into operation; it is planned to create facilities to produce linear alkyl
benzene and synthetic detergents on its basis, as well as polystyrene foam, ABS plastic,
extrusion polystyrene foam, and polypropylene rated at 120,000 MTY.
Planned Propylene Processing Developments
at OAO “Nizhnekamskneftekhim”, ‘000 MTY
Component A 10.0
Propylene oxide
65.0
Polyurethane
foam
Polyethers 48.0
Phenol
Propylene trimers
140.0
Propylene
OAO
“NKNK”
240.0
Ethylene oxide
Alkyl phenols
21.0
Surface-active
substances 64.7
Dye concentrates
Propylene tetramers
10.0
Polypropylene foam
Carbon black concentrates
Polypropylene
120.0
Pipes and fittings
Thermoplastic elastomers
Packaging materials
Consumer goods
действующие
Already operated
производства
facilities
Facilities
строящиеся
under
производства
construction
перспективные
Projected facilities
производства
Development of rubber facilities at “Nizhnekamskneftekhim”
Mixture of pentanes and isopentanes to ETHYLENE 500
Imported butane
C4+C5
125,000
Low-temperature
isomerisation at I-7 of
CGFU
butane into isobutane
Normal butane
Tatneft
Modernised plant IF for isoprene
synthesis from methanol and
isobutylene, rated at 210,000 MTY
Isoprene
Isobutane
Dehydration of isobutane
into isobutylene at DB-2
Isobutylene
Oligomerisation and further
separation
Isoprene polymerisation
into SKI rubber or
polyisoprene, KI plants
SKI-3 rubber
Isobutane
SIBUR
Methanol
200,000 MTY
Butane-butylene mixture to ETHYLENE 600
Auto-gasoline AI-93
80,000 MTY
Butadiene-styrene rubbers (solutions)
60,000 MTY
Ethylene-propylene rubbers SKEPT
15,000 MTY
BBF from Russian refineries
( + from Nizhnekamsk Refinery, some 128,000 MTY)
Ethylene+Divinyl+Propylene from ETHYLENE 600
Synthesis of divinyl-styrene and (“I” gr.)
ethylene-propylene monomers
Styrene from SPS plant of 2nd area
Isobulylene-butylene fraction from ETHYLENE 600
Production of BK butyl rubber
BK plants and new
Already operated facilities
BR – 30,000 MT
HBR – 30,000 MT
BR - 58,000 MT
Facilities under construction
CBR – 25,000 MT
BBR – 5,000 MT
Projected facilities
OAO “Nizhnekamskneftekhim”
The implementation of a package of investment
projects to ensure the growth in output and widening of
the range of synthetic rubbers would enable OAO
“Nizhnekamskneftekhim” to produce a full spectrum of
rubbers for tyre sector and other manufacturing
industries in the quantity of over 300,000 MT. By now,
ethylene-propylene rubber production facilities have
been put into operation, the work to create halo butyl
rubber production facilities rated at 30,000 MT is
nearly completed, and construction of butadienestyrene production rated at 60,000 MT is planned.
Planned Ethylene Processing Developments
at OAO “Kazanorgsintez”, ‘000 MTY
De-emulsifiers - 25.5
Ethylene oxide - 1st line
18.7
Ethylene –40.1
OAO “NKNK”,
OAO “SNOS”
79.9
Organic products
plant
Ethylene oxide - 2nd line
60.0
Organic peroxides
1.2
Ethylene
plant
525.0
HDPE powder
10.0
197.0
Monoethylene glycol - 35.0
Diethylene glycol - 23.5
Butyl cellosolve - 3.0
Auxiliaries for textile
sector - 18.8
Ethanol amines - 14.5
HDPE plant - 260.9
HDPE granulate
250.9
LDPE - 2nd line
72.0
184.0
LDPE plant - 184.0
LDPE - 3rd line
114.0
Plastics
processing plant
действующие
Already operated
производства
facilities
Composite
materials
production
Pipes and parts- 52.4 ,
incl. gas pipes 24.5
Facilities
строящиеся
under
производства
construction
OAO “Kazanorgsintez”
The second largest company in Tatarstan’s petrochemical complex is
OAO “Kazanorgsintez”. It is the only manufacturer in Russia with both
HDPE and LDPE production facilities with total output of 380,900 MT.
This enables the company to be more flexible in responding to the
changing demand for various PE brands both in international and
domestic market. A considerable portion of high density polyethylene
manufactured by the company is used in the in-house production of cold
water pipes and gas distributing pipes.
Investment package of OAO “Kazanorgsintez” includes projects of
increasing the ethylene production output from 375,000 MTY to 525,000
MTY, polyethylene production output by 150,000 MTY (including the
organisation of linear bimodal polyethylene production), projects of
peroxide facilities reconstruction and organisation of metal-polymeric
pipes production.
Planned Tyre Production Developments
at OAO “Nizhnekamskshina”
In the structure of Tatarstan’s oil-gas-chemical
complex, a special role is given to OAO
“Nizhnekamskshina” as a manufacturer of
petrochemical synthesis end products. The
development strategy of this Tatarstan’s tyre
manufacturer is the implementation of the following
investment projects:
- Organisation of all-steel car tyres production with
capacity of 2 million tyres per year.
- Organisation of R15, R16, and R17.5 light-truck tyres
production with capacity of 2 million tyres per year.
- Organisation of green tyres production.
Construction of Nizhnekamsk Oil Refinery
OAO “Nizhnekamsk Refinery”
A current priority to the development of petrochemical industry in the Republic of Tatarstan is to establish
a high-technology complex in Nizhnekamsk to be aimed at production of environmentally sound oil
products out of high-sulphur oil. General investor and implementation co-ordinator for the project is OAO
“Tatneft”.
Products to be made at the complex would be liquefied hydrocarbon gases, straight-run gasoline,
gasolines A-76, AI-92, AI-95, and AI-98, hydrotreated jet fuel, hydrotreated diesel fuel, fuel oil, road
bitumen, and granulated sulphur.
The construction of Nizhnekamsk Refinery is being carried out in two stages. Deep Oil Processing
Complex is scheduled to be completed in 2008.
Stage 1 - Construction of a Basic Complex based on the currently functioning preliminary distillation unit
ELOU-AVT-7 owned by OAO “Nizhnekamskneftekhim”.
Stage 2 - Construction of a Deep Oil Processing Complex.
In December 2002, the Basic Complex of Nizhnekamsk Refinery was put into operation with oil refining
capacity of 7 million MTY and degree of oil refining reaching 46 per cent.
The construction of Deep Oil Processing Complex will be performed in two lines.
The first line of DOPC which includes 7 facilities suggests the processing of up to 50 per cent of highsulphur oil and reaching the degree of processing up to 74 per cent.
The second line is intended for the processing of 100 per cent high-sulphur oil with degree of processing
of 82 per cent (which would result in the decrease of sulphur content down to 1 per cent).
Flow Chart of OAO “Nizhnekamsk Refinery”
Straight-run gasoline to NKNK = 1,066,000 MT
Natural gas
Hydrogen
production
Hydrogen
Hydrogen
sulphide
Middle distillates
hydrotreatment complex
ELOU
AT-7
Sulphur
production
Liquefied gases = 130,000 MT
High-octane
additives
unit
Jet fuel
Diesel fuel
Naphtha 98,000 MT
Gasoline 953,000 MT
Jet fuel 500,000 MT
Diesel fuel 1,941,000 MT
PPF 120,000 MT
Kerosene fraction
Marox
Gas oil
Naphtha
hydrotreatment
Naphtha
Crude
oil
Mazut
Vacuum
unit
Sulphur
Bitumen
unit
Vacuum gas oil
Bitumen
Catalytic
cracking
Light and heavy
gas oils
Naphtha+liq. gases
Hydrogen
sulphide
Hydrocracking
Vacuum gas oil
facilities
Sulphur
production
Sulphur 90,000 MT
Diesel fraction
Fuel oil as remained
Bitumen 300,000 MT
Oil tar
Viscosity
breaking unit
Cracked residue
Asphalt-free oil 1126,000 MT
Hydrogen
Deasphalting
Already
действующие
operated
производства
facilities
Asphalt
951,000 MT
Gasification
Electric energy
перспективные
Projected facilities
производства
Flow Chart of New
Fraction 62-85C 105,000 MT to
pyrolysis at OAO “NKNK”
Fraction 62C 165,000 MT from
OAO “Nizhnekamsk Refinery”
Gas 90,000 MT
ELOU
AVT-7
Straight-run gasoline
785,000 MT
Isomerisation
Fr. NK 62 C 355,000 MT
Gasoline
190,000 MT
fraction
hydrotreatment
Catalytic
355,000 MT
Fr. NK 85-140 С
complex
reforming
490,000 MT
390,000 MT
Carbonaceous
oil (100%)
7,000,000 MT
MTBE,
acrylate
60,000 MT
Fraction NK 140-350 C
1,800,000 MT
New unit
Middle
distillates
hydrotreatment
Light vacuum gas oil
complex
950,000 MT
ETHYLENE-700 plant
2,750,000
MT
Gasoline
blending
unit
Gasolines
AI-98
AI-95
AI-80
800,000
MT
100,000 MT to
OAO “KOS”
Ethylene 700,000 MT
Propylene 340,000 MT
Fractions С5 and С4 168,000 MT to SK
Pyrolysis tar 700,000 MT to TU
Pyrolysis fractions
separation unit
Butylene-isobutylene fraction 142,000 MT
Heavy vacuum gas oil
Benzene
production
unit
648,000 MT
Oil tar
2,425,000 MT
Motor oils
production
complex
Divinyl
production
unit
Butadiene 190,000 MT
Asphalt-free oil
Deasphaltisation 970,000 MT
Benzene 378,000 MT
Н2
Asphalt 1,455,000 MT
Electric energy
Gasification
Sulphuric acid
Mineral fertilisers
Petrochemical Complex
Ethylene
Copolymers
thereof
Vinyl acetate
LLDPE
HDPE
LDPE
Cross-linked PE
Surface active substances
Alpha olefins
Synthetic oils
PE
Higher fatty
alcohols
Polyacetal resin
Polymer
processing
facilities
EVAC
Polyethylene terephtalate
Polyethylene glycol
Ethylene glycol
Ethylene oxide
Monoethanol amine
SAS
Acetic acid
Ethyl acetate
Pentaerythrite
Paints & varnishes
Acetaldehyde
SKEPT
Propylene
Propylene oxide
Propylene glycol
Polypropylene glycol
Thermoplastic elastomers
Isopropyl alcohol
PAK
ABS
Acrylamide
Polyacrylamide
Polymer processing
facilities
Polypropylene
Acrylonitrile
Fraction C4
Isobulylene
Butadiene rubbers
Benzene
Polyethers
Polyurethane foam
MMA
PMMA
Halo-butyl rubbers
Butyl rubber
Maleic anhydride
Ethyl benzene
Caprolactam, PA-6
Styrene
Butadiene-styrene
rubbers,
thermoplastic
elastomers
PS, ABS, SAN
Polyester resins