Transcript S7 Control in Sinamics Drives

Automation and Drives
EZ Positioning with SINAMICS S120
Agenda
Automation and Drives
Sinamics EZ EPOS Agenda
Production Machines
Agenda
Starter Basic Sinamics Drive Setup
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
Insert Drive (CU310 or CU320)
Auto Configure CU and Drive-CLIQ Devices
Starter Offline Configuration
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
Drive Configuration Wizard
Telegram Setup for EZ _Speed Block
Check S7 Hardware Configuration
Execute EZ_Speed Script File
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Copy from Example Project
Execute and Save Project
Download to Sinamics
Step7 Simatic Manager Programming
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Copy Needed blocks to new Program
Setup FB120 in new Program
Edit Symbol Table
Save and Download S7 Project
Test EZ Speed Application on Demo

Run through all Testing with S7 PLC and S120 Demo
S7 Control in Sinamics Drives
For internal use only
Automation and Drives
EZ Speed with SINAMICS S120
S7 Hardware Configuration
Automation and Drives
Start New Project with S7 Simatic Manager
Production Machines
Open S7 and Select File / New
Agenda
Select new Name for Project and Press OK
S7 Control in Sinamics Drives
For internal use only
Automation and Drives
Insert S7 300 Simatic Station
Production Machines
Right Click on New Project and insert new Object
 Choose Simatic 300 Station
Agenda
New Station inserted --Note Hardware Icon
S7 Control in Sinamics Drives
For internal use only
Automation and Drives
Start Hardware Configuration
Production Machines
Agenda
Click on Hardware Icon and Open HW Configuration
Open Hardware Catalogue
Insert S7 300 Rack, Power Supply, and CPU
S7 Control in Sinamics Drives
For internal use only
Automation and Drives
Add Sinamics S120 in Hardware Configuration
Production Machines
Agenda
Drag the drive on to the Profibus Network
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Choose Node Address 4
Select Present Firmware Version (2.5)
Choose Telegram Type None
S7 Control in Sinamics Drives
For internal use only
Automation and Drives
Save and Close Hardware Configuration
Production Machines
Agenda
Press Save an Compile Button
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•
Hardware Configuration should Save and Compile
Correct any errors if they occur
Exit the Hardware Configuration
•
HW Config must not be Open for Next Section!
S7 Control in Sinamics Drives
For internal use only
Automation and Drives
EZ Speed with
SINAMICS S120
Basic Starter Online Commissioning
Automation and Drives
Open Starter Program & Go Online
Production Machines
Open Starter by Motor Icon for Sinamics
Agenda
Go Online with Starter –Use
Do not Upload to the PG!
S7 Control in Sinamics Drives
For internal use only
Automation and Drives
Default CU310 or CU320
Production Machines
Right Click On CU310 (or CU320) and Choose…
•Target Device / Restore Factory Settings
Agenda
Check the Box – Save Factory Settings to ROM
Power Cycle Drive after RAM to ROM Completed
S7 Control in Sinamics Drives
For internal use only
Automation and Drives
Complete Auto Configuration
Production Machines
Agenda
Select Auto Configuration and Start Auto Configuration
Choose Control type for Motor type
Close after Initialization
S7 Control in Sinamics Drives
For internal use only
Automation and Drives
Starter Offline Configuration
Production Machines
Agenda
Go Offline with the Sinamics
Select Configuration under the Device Folders
•
•
This Configuration is under the Drive Object Used
Click On Configure DDS to Parameterize Drive Settings
S7 Control in Sinamics Drives
For internal use only
Automation and Drives
EZ Speed with
SINAMICS S120
Basic Starter Offline Commissioning
Automation and Drives
Open Starter Program & Go Offline
Production Machines
Open Starter by Motor Icon for Sinamics
Agenda
Go Offline with Starter –Use
S7 Control in Sinamics Drives
For internal use only
Automation and Drives
Open DDS (Drive Data Set)
Production Machines
From the Drive to be Commissioned Choose…
Configuration
Agenda
Choose Configure DDS…
Offline Configuration Wizard is Opened
S7 Control in Sinamics Drives
For internal use only
Automation and Drives
Control Structure Setup Vector
Production Machines
Agenda
Select Speed Control with Encoder
Use Function Modules when Needed**
**For the Servo Extended Setpoint Channel is needed
Next, Select Continue
S7 Control in Sinamics Drives
For internal use only
Automation and Drives
Control Structure Setup - Servo
Production Machines
Agenda
Select Speed Control with Encoder
Use Function Modules when Needed**
**For the Servo Extended Setpoint Channel is needed
Next, Select Continue
S7 Control in Sinamics Drives
For internal use only
Automation and Drives
Power Unit Configuration
Production Machines
Agenda
Power Unit Data Up-read in Auto Configuration (Drive-CLIQ)
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Confirm Device type is Correct via Part label
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Select Continue for next Configuration Screen
S7 Control in Sinamics Drives
For internal use only
Automation and Drives
Motor Configuration
Production Machines
Agenda
Motor Data Up-read in Auto Configuration (Drive-CLIQ) **
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**If Motor is a Drive-CLIQ Motor
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Non Drive-CLIQ Motors can be Selected from List
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Third Party Motors can have data entered
S7 Control in Sinamics Drives
For internal use only
Automation and Drives
Motor Configuration
Production Machines
Agenda
For Third Party Motors Select Complete Motor ID
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Motor ID will be Completed on First Start Command
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Motor may rotate back and forth slightly on Demo
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Insure motor is braked for actual application if needed
S7 Control in Sinamics Drives
For internal use only
Automation and Drives
Holding Brake Configuration
Production Machines
Agenda
Motor Data Up-read in Auto Configuration (Drive-CLIQ) **
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**If Motor is a Drive-CLIQ Motor
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Non Drive-CLIQ Motors Check Motor Name Plate
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DEMO drives do not Use Holding Brakes
S7 Control in Sinamics Drives
For internal use only
Automation and Drives
Encoder Configuration
Production Machines
Agenda
Choose Encoder Data for Non Drive – CLIQ Encoder
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Siemens and Third Party Encoders can be Parameterized
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Choose 1024 HTL for the DEMO Induction Motor
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Note Encoder 1 is from Motor Encoder
S7 Control in Sinamics Drives
For internal use only
Automation and Drives
Technology Type
Production Machines
Agenda
Choose Standard Technological Application
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Other Option is for Fans & Pumps
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Note the Motor ID Parameter is set
S7 Control in Sinamics Drives
For internal use only
Automation and Drives
Profibus Telegram type
Production Machines
Agenda
Choose Free Telegram with BICO
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The Profibus Telegram will be Configured Later
Free Telegram allows Custom Telegrams
Script Files will be used to Setup Telegram Mapping
S7 Control in Sinamics Drives
For internal use only
Automation and Drives
Summary Data Acceptance
Production Machines
Agenda
Review data and Click Finish if Complete
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After Completing DDS Wizard “Save and Compile”
DDS Wizard Data is now Complete
S7 Control in Sinamics Drives
For internal use only
Automation and Drives
Profibus Telegram Configuration
Production Machines
From the Drive to be Commissioned Choose…
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Configuration
Agenda
Use Up – Down Buttons to Move Drive Objects
CU is 1st and Drive (S) should be in Preceding Order
S7 Hardware Configuration Should be Closed!
S7 Control in Sinamics Drives
For internal use only
Automation and Drives
Profibus Telegram Configuration
Production Machines
Select Word Length For Telegrams
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CU Telegram not needed for Demo
Agenda
Word Length For Telegrams
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EZ_EPOS uses 10 words IN and 10 Words Out
EZ_APC_SPEED uses 10 Words IN and 10 Words Out
EZ_Basic_SPEED uses 6 Words IN and 6 Words Out
S7 Control in Sinamics Drives
For internal use only
Automation and Drives
Profibus Telegram Configuration
Production Machines
Select Transfer to HW Config
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CU Telegram will be sent to the S7 Hardware Config.
Agenda
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Select Yes to transfer
S7 Control in Sinamics Drives
For internal use only
Automation and Drives
Profibus Telegram Configuration
Production Machines
Telegram has Successfully been Transferred
 Note Blue Check Boxes
Agenda
Save and Compile Program before Proceeding
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Save and Compile Using Starter
S7 Control in Sinamics Drives
For internal use only
Automation and Drives
EZ Speed with
SINAMICS S120
Starter Script File
Automation and Drives
Open Starter Program in Example S7 Given
Production Machines
Copy Script file from Example Program
Agenda

Close Example Program’s Starter and go to new Program
S7 Control in Sinamics Drives
For internal use only
Automation and Drives
Create Script Folder in New Program
Production Machines
Right Click On Drive to be Commissioned
• Expert / Insert Script Folder
Agenda
Paste Script in New Script Folder
S7 Control in Sinamics Drives
For internal use only
Automation and Drives
Open Script in New Project
Production Machines
Click On the Speed Script
• The Script Editor Opens
Agenda
Click inside the Script Editor area
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The Script Editor Buttons appear on the Task Bar
S7 Control in Sinamics Drives
For internal use only
Automation and Drives
Accept and Execute the Script
Production Machines
Agenda
Click On the Accept and Execute Button
• The script File parameterizes the drive for Speed Block
•All the Drive Parameters needed by FB110 are Complete
Save and Compile the Starter Program
•The Program is now Ready for Download
S7 Control in Sinamics Drives
For internal use only
Automation and Drives
Download to the Drive
Production Machines
Agenda
Go Online with Starter to the Drive
•Choose Download to the Drive
•Choose RAM to ROM
Drive is now ready for Operation
S7 Control in Sinamics Drives
For internal use only
Automation and Drives
EZ Speed with
SINAMICS S120
S7 Simatic Manager Programming
Automation and Drives
Open S7 Program & S7 Hardware
Production Machines
Agenda
Open New Sinamics S7 Project
And Open Hardware Configuration
To
Confirm Configuration of Telegram
S7 Control in Sinamics Drives
For internal use only
Automation and Drives
Verify Telegram Configuration
Production Machines
Agenda
Highlight the Profibus Card and View the Telegram
Telegram will be “User Defined”
Length should be 6
S7 Control in Sinamics Drives
words (12 bytes)
For internal use only
Automation and Drives
Download Configuration to PLC
Production Machines
Agenda
Save and Compile HW Configuration
Download Configuration to
S7 Control in Sinamics Drives
PLC
For internal use only
Automation and Drives
Download Configuration to PLC
Production Machines
Agenda
Follow S7 Sequence to Download Hardware Config
Select Target Module (If Multiple PLCs)
Restart PLC after Download
PLCs LED will still show Fault
S7 Control in Sinamics Drives
For internal use only
Automation and Drives
Copy Blocks to New S7 Program
Production Machines
Agenda
Open the Example Program and Copy Relevant Blocks
Task Bar – Use Window / Arrange Horizontally
S7 Control in Sinamics Drives
For internal use only
Automation and Drives
Copy Blocks to New S7 Program
Production Machines
Open the Example Program and Copy Relevant Blocks
See Example Below for Copying Blocks
Agenda
Paste Blocks in new S7 Program
VAR (Variable Table) can be copied
VAR may need editing if
Instance DB # Changes
Instance DB will be Created in
Later Step
Copy Relevant Profibus Communication Blocks
OB82, OB86, and
OB122
SFC14 and SFC15 are PLC System Function Blocks
S7 Control in Sinamics Drives
For internal use only
Automation and Drives
Insert FC (Function Call) for Drive(s)
Production Machines
Agenda
Right Click on S7 Blocks Folder and Insert a FC
Edit Symbolic Name and Comments
S7 Control in Sinamics Drives
For internal use only
Automation and Drives
Open New FC and Insert Drive FB
Production Machines
Agenda
Open FC and Choose Drive FB from Catalogue
Note Catalogue Icon Highlighted on Task Bar
Insert a
network and Drag FB115 on to Network
S7 Control in Sinamics Drives
For internal use only
Automation and Drives
Insert Instance DB in Drive FB
Production Machines
Agenda
DB number is Entered to Generate Instance DB
Enter
DB115 in “????” to test with Variable table included
Multiple FB115s with Specific DBs can be used
S7 Control in Sinamics Drives
For internal use only
Automation and Drives
Parameterize Function Block
Production Machines
Agenda
Nominal RPM and Hex address from Drive
Use Nominal Current, Volts, Torque, and RPM for Demo
Address is same as
in Hardware Config-Profibus for Drive
Address is Hex value and not decimal value
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Save FC
S7 Control in Sinamics Drives
For internal use only
Automation and Drives
Insert FC In OB1
Production Machines
Open OB1 Block
Save Program in OB1 After Inserting FC
Agenda
S7 Control in Sinamics Drives
For internal use only
Automation and Drives
Edit Symbol Table
Production Machines
Agenda
Open Symbol Table and Edit Instance DB
Name for DB can be symbolic to Axis
Save Symbol Table
S7 Control in Sinamics Drives
For internal use only
Automation and Drives
Download S7 Project to PLC
Production Machines
Open the Blocks Folder and Download the Blocks
Use the Download Button on the S7 Manager task bar
Agenda
System data has been loaded in the Hardware Config
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SFC14 and SFC15 are included with S7 PLC
S7 Control in Sinamics Drives
For internal use only
Automation and Drives
EZ Speed with
SINAMICS S120
Testing Application
Automation and Drives
Verify Control Word One
Production Machines
Agenda
Use VAR table in S7 Manager with Starter Diagnostics
• Open the VAR Table Online*
• Open Starter Online
• Set Bits 0.1 – 0.3 to Logical 1
•
Set Bit 0.4 to Clear Drive Fault –If Needed
•
*VAR Table included is addressed to DB110 if your test is for different DB you will need to edit VAR
table
S7 Control in Sinamics Drives
For internal use only
Automation and Drives
Verify Control Word One
Production Machines
Agenda
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Open Control Logic in Starter and Observe Bit 0-3
Set Off2, OFF3, and Enable to 1
Toggle Bit O ON / OFF with VAR Table
OFF2 is Coast to Stop
OFF3 is Quick Ramp Down Stop
Enable is Pulse Enable to Drive
S7 Control in Sinamics Drives
For internal use only
Automation and Drives
Notes on Control Word One
Production Machines
Agenda
Sequence order for Bits during Operation
• Bit 10 is High for PLC Control
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Off2, OFF3, and Enable are set to 1
OFF1 (Bit 0) Transitions to 1 and remains high
Control Word 1 is needed for Operation
S7 Control in Sinamics Drives
For internal use only
Automation and Drives
Run Drive from VAR Table
Production Machines
Agenda
With Bit 0.1 – 0.3 ON;
• Set Bits 0.0 to True
• Trigger Setpoint in DBW 2
• Axis Should move to setpoint in DBW2
• Note that Setpoint is Scaled 4000H to 100% speed
S7 Control in Sinamics Drives
For internal use only
Automation and Drives
Jogging Setpoints
Production Machines
Click on Speed Setpoint Folder under Drive
• Use New Setpoints for Jog1 and Jog2
Agenda
S7 Control in Sinamics Drives
For internal use only
Automation and Drives
Jogging Axis
Production Machines
Agenda
Use Jog bits 0.5 and 0.6 to Jog Axis
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Bit 0 must be OFF
Bit 0.1 – Bit 0.3 Must be ON for Jogging
S7 Control in Sinamics Drives
For internal use only
Automation and Drives
Reverse Setpoint & Inhibit Direction
Production Machines
Agenda
Use Bit 56.3 to Reverse Setpoint
 Bit 61.4 can be used for Inhibit Negative Direction
 Bit 61.5 can be used for Inhibit Positive Direction
 Bits 61.0 – 61.5 Can be Fixed Setpoint Select
S7 Control in Sinamics Drives
For internal use only
Automation and Drives
Starter Setpoint Path
Production Machines
Agenda
Use the Graphics under the Setpoint Folder
 Additional Setpoint and Scaling
 Radio Buttons in Starter for Easy Check Out
 Go to Next GUI Page <1>
<1>
S7 Control in Sinamics Drives
For internal use only
Automation and Drives
Starter Setpoint Path
Production Machines
Agenda
Using the Graphics in the Setpoint Folder
 Minimum and Maximum Speeds
 Speed Suppression
 Go to Next GUI Page <2>
<2>
S7 Control in Sinamics Drives
For internal use only
Automation and Drives
Starter Setpoint Path
Production Machines
Agenda
Using the Graphics in the Setpoint Folder
 Ramp Function Generator and Control
 RFG Time Value can be set in RFG Graphic
 Go to Next few GUI Pages <3> to Torque Setpoints
<3>
S7 Control in Sinamics Drives
For internal use only
Automation and Drives
Starter Setpoint Path – Vector Torque Control
Production Machines
Agenda
Use the Graphics under the Setpoint Folder
 Torque Control can be used via the PLC
 Find the Signal and Torque Control Bit in the VAR
S7 Control in Sinamics Drives
For internal use only
Automation and Drives
Starter Setpoint Path- Servo Torque Control
Production Machines
Agenda
Use the Graphics under the Setpoint Folder
 Torque Control can be used via the PLC
 Find the Signal and Torque Control Bit in the VAR
S7 Control in Sinamics Drives
For internal use only
Automation and Drives
Torque Control
Production Machines
Agenda
Use the VAR Table to Run in Torque Control
 Control Word 1 must be On
 Use Bit 4.0 for Toque Control
 Use DBW 64 for Torque Setpoint
S7 Control in Sinamics Drives
For internal use only
Automation and Drives
FB 110 Diagnostics
Production Machines
These Status Bits and Words can be used in PLC Logic
Agenda
S7 Control in Sinamics Drives
For internal use only
Automation and Drives
FB 110 Block View
Production Machines
Agenda
S7 Control in Sinamics Drives
For internal use only