Transcript Slide 1

W.K. Industries, Inc. proprietary information / All copyrights reserved.
W.K. INDUSTRIES, INC.
July, 2008
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MISSION STATEMENT
 WK Industries, Inc. is committed to providing world class products at
competitive prices, 100% on-time delivery, and with an excellence in quality
policy based upon the concept of continuous improvement.
 The strategy of recognizing our employees as the most valuable asset
supports cross-functional involvement and team oriented problem solving
to better develop all processes.
 Utilizing these principles as a foundation, WK Industries continues to
develop cutting edge technology combined with the commitment to satisfy
all customer expectations.
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July, 2008
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BUSINESS PROFILE
• ISO 9001:2000 Certified
• TS-16949 (Pending)
• Locations (USA & International)
• Tool Operations
• Mold Manufacturing Equipment
• CAD Systems & Data Formats
• Manufacturing Operations
• Compression Molding & Development
• Low Volume Production
• Assembly Services
• Integration Center
• Injection Molding Equipment & Parts
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STERLING HEIGHTS, MI
USA LOCATIONS
WKI EAST
PRODUCTION
WKI SOUTH
MOLD FINISHING
WKI CENTRAL
MAIN OFFICE
WKI WEST
COMPRESSION MOLDING
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Prototype & Production Foam, Plastic
Injection, & Compression Molding:
Tooling
Development &
Testing
Design
Integration
Program Management
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TOOL OPERATIONS
Design Center
Prototype Tooling
Production Tooling
CMM Fixtures
Water Jet Fixtures
Assembly Fixtures
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MOLD MANUFACTURING EQUIPMENT
3 CNC Boring Mill
Machines
7 CNC Milling
Machines
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CAD SYSTEMS & DATA FORMATS
Input/Output Media
 Zip Drive
 8mm 5.0 Dat
 4mm Dat low Density Drive
 Qic 150 1/4” (data cartridge)
 3 1/2” Diskette
 DSL Internet Connection
 DVD / CD Read & Write
 4mm Dat Hi Density Drive
Data Formats
 IGES 5.1
 VDA
 Catia 4 Release 2.0
 Catia 5 Release 16
 Cad-Key
 Camax (.CMX) Version 12
 SDRC -I-DEAS Version 10.3
 Autocad
 Cimatron Version 12,E7
 Unigraphics Version NX 5
CAD Systems
 (3) S.G.I. Octane R1000
 (11) PC Desktops
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MANUFACTURING OPERATIONS
Plastic Interior
Trim Parts
Interior Trim
Assemblies
External Trim Parts
Aluminum / Plastic
Trim Assemblies
Leather / Azdel
Interior Trim Parts
SMC Parts
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COMPRESSION MOLDING DEVELOPMENT CENTER
• (1) Williams White 1000 Ton Hydraulic Press
• (1) ABB WaterJet Robot
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PRODUCTION COMPRESSION MOLDING
55,000 sq. ft. Dedicated Facility
• (1) Williams White 750 Ton Hydraulic Press
• (2) Williams White 500 Ton Hydraulic Press
• (1) Dramco DMT Robotic Sonic Welder
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COMPRESSION MOLDING
HEADLINERS
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COMPRESSION MOLDING
HEADLINERS
Exclusive Development Work:
• Grupo Antolin
• Intier
• Lear
• Webasto Roof Systems
• GM and Lambda
Production:
• Hyundai/Kia
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COMPRESSION MOLDING
CLOSEOUT PANELS
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COMPRESSION MOLDING
CLOSEOUT PANELS
General Motors
• Prototype Tooling
• Production Tooling
• Production Compression Molding (2.2 million units)
– 966 Program
– 967 Program
– 561 Program
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COMPRESSION MOLDING
SUNSHADES / PACKAGE SHELVES
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COMPRESSION MOLDING
SUNSHADES / PACKAGE SHELVES
Webasto (Sunshades)
• Prototype Tooling
• Production Tooling
• Production Compression Molding
– H900 Program
– H700 Program
Honda (Package Shelf )
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Design & Development
Prototype Tooling
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SUN-LITE SHADES ™
• One-half the weight of SMC shades
– Sun-Lite: 1.6 lbs.
– SMC:
3.2 lbs.
• Acoustics
– Sun-Lite material is porous and absorbs sound better than SMC
• Dimensional Stability & Repeatability
– ±1mm tolerance: over-all crown
– Expansion Coefficient same as aluminum
– Sun-Lite Shades™ are approximately 50% stronger & 20% lighter than
current Azdel shades - allowing for low profile design
• 2-Step Manufacturing Process
– Ability to apply fabric & foam (or fabric only) to substrate during forming
process
– Eliminates hand-wrap process & reduces cost
– Process allows for up to 6-cavity tools that are capable of running
annual volumes up to 800,000 pieces using only 1 set of tools.
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FORD GT
Interior by W.K. Industries, Inc.
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FORD GT
Interior by W.K. Industries, Inc.
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FORD GT
Interior by W.K. Industries, Inc.
• Interior Design & Engineering
• Prototype & Production Tooling
• Production Compression Molding
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Instrument Panel Substrate – Upper/Lower
Door Panels
Headliner
Header Panel
Cowl Panels
A-Pillars
B-Pillars – Upper/Lower
Rear Bulkhead
Armrest
Rear Diffusers
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KOENIGSEGG CCX
Interior by W.K. Industries, Inc.
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KOENIGSEGG CCX
Interior by W.K. Industries, Inc.
The Koenigsegg CCX is the world’s fastest production car
and retails for $660,000 (USD).
• Interior Design & Engineering
• Prototype & Production Tooling
• Production Compression Molding
– Instrument Panel
• I/P Speaker Cabinet
• I/P Fresh Air Duct
• I/P Air Conditioning Demister Duct
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Door Panels – Upper/Lower
Roof Panel
Storage Compartment Panel
Roll Over Bar Panel
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July, 2008
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ASSEMBLY SERVICES
 Low volume assembly of all major types of interior trim
components.
 MP & L management of 40 suppliers.
 PPAP and quality management.
 Utilizing 5s manufacturing.
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INTEGRATION CENTER
With our customers truly in
mind, W.K. Industries, Inc.
has dedicated 10,000 sq. ft.
of floor space to create an
Integration Center. This
center features ample
storage racks, I/P
transoms, computerized
torque wrenches, and can
be custom designed to
accommodate any needs.
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INTEGRATION CENTER
Our state-of-the-art Integration
Center features a dedicated
office and conference room that
are fully furnished including
phones, fax, copier, and high
speed internet access.
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Integration - DaimlerChrysler RT Minivan Program
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Full inventory control of all components and direct ship into DCX plant
All assemblies dimensionally checked
Overhead System:
– All plastic injection molded parts
– All foams for head impact requirements
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Instrument Panel:
– Build up from cross-car beam to full assembly
– Testing & Validation of each assembly
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Doors:
– Build up from the substrate to the complete door
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Carpeting & Attachments
Integration - Toyota Tundra Program
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Full assembly of Rear Quarter Trim & Attachments including validation &
checking
Integration - Nissan Program
•
Full assembly of Doors including validation & checking
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W.K. INDUSTRIES, INC.
July, 2008
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INJECTION MOLDING
SPI, L.L.C. (QS 9000)
SHELBY TWP., MI
 (1) JSW 940 Ton, 165 oz. Toggle Injection Molding Machine
 (1) JSW 720 Ton, 102 oz. Toggle Injection Molding Machine
 (1) JSW 500 Ton, 50 oz. Toggle Injection Molding Machine
 (3) JSW 165 Ton, 9.2 oz. Toggle Injection Molding Machine
 (1) Van Dorn 230 Ton, 20 oz. Toggle Injection Molding Machine
 (1) Van Dorn 700 Ton, 55 oz. Hydraulic Injection Molding Machine
 (1) Mitsubishi 200 Ton, 10 oz. Electric Injection Molding Machine
 (1) Mitsubishi 500 Ton, 34 oz. Electric Injection Molding Machine
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July, 2008
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INJECTION MOLDING PARTS
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I/P Trim Plate Assembly Painted
Seat Track Cover-Colored
Fuse Box Cover
I/P Lens Covers
Sun Roof Motor Brackets
Trim Rings
Fan Shrouds
Molded Roof Opening
Shroud Assembly Steering
Trim Panel I/Ps
Handle Assists
Map Pocket Panels
Trunk Pull Straps
Hood Hinge Covers
Escutcheons
End Caps
Riser Covers
Rear Seat Back Covers
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Isolator
Tonneau Rail Cover
Engine Shield
Fuel Tank Shield
Speaker Grille Cover
Child Restraint Cover Asy.
Air Duct
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W.K. INDUSTRIES, INC.
July, 2008
29
Contact Information
Headquarters:
 Bill Carver
Sales Engineer
Mobile: (586) 615-5730
Fax: (586) 268-3964
6120 Millett Avenue
Sterling Heights, MI 48312
Main: (586) 268-4090
Fax: (586) 268-3964
Web: www.wkindustries.com
W.K. Industries, Inc. proprietary information / All copyrights reserved.
W.K. INDUSTRIES, INC.
July, 2008
30