Transcript 投影片 1 - SEAONLINE

Cal-Comp USA
 Employees
~ 500 (San Diego,
Indiana & Reynosa)
 AS9100, ISO/TS 16949 (Automotive),
ISO 9001 & 13485 (Medical)
 Aerospace & Military Customers:
End-to-End Service Model
Design
NPI
Prototype
Build
After
Service
•Mechanical
•PCB Layout
•DFX
•Globe
•VMI
Design
•PCB Assy
•Tooling
Manufacturing
•RMA
•EE Design
•Testing
Development
•140SMT
•Refurbishment
•F/W Design
•Plastic Soft Mold
•CPK Report
•Cell Production
•Logistics
•S/W Design
Parts
•Defect Tracking
•Bar-Code & MES
•Configuration
•ID Design
•Sheet Metal
•Parameter Report
System
•Failure Analysis
•System
Sample
•Jig & Fixture
•Virtual Factory
•Spare Planning
Integration
•ID Simulation
Development
•ROHS/ Green
•Components
•Quick Turn
•Line Set Up
Service
Solutions
Sample Making
•Supplier Chain
•6σ TQM
Management
1.3.1 New Product Start-Up
 How does your organization contribute to the
immediate success of customer startup operations
including first article and early production efforts?
 How are processes like Advanced Product Quality
Planning “APQP” and Production Preparation
Process “3P” used to pro-actively ensure value for
customers?
 How are customers needs for reduced lead time
and high levels of initial quality considered in the
startup process?
Advanced Product Quality Planning
 AS9100 7.0 Product Realization
 1.3.1 New Product Start-Up Process
[Advanced Product Quality Planning (APQP)]
 Prototype Program (Development Process)
 Production Preparation Process 3-P
Production Part Approval Process & FAI
APQP Time-Line
CONCEPT
INITIATION/ PROGRAM
APPROVAL APPROVAL
PROTOTYPE
PILOT
PLANNING
LAUNCH
PLANNING
PRODUCT DESIGN AND DEV.
PROCESS DESIGN AND DEVELOPMENT
PRODUCT & PROCESS VALIDATION
PRODUCTION
FEEDBACK ASSESSMENT AND CORRECTIVE ACTION
Planning
INPUTS
|
Planning
OUTPUTS
Product Design &
Dev. INPUTS
|
Product Design &
Dev. OUTPUTS
Process Design &
Dev. INPUTS
|
Process Design &
Dev. OUTPUTS
Product & Process
Validation INPUTS
|
Product & Process
Validation OUTPUTS
Production INPUTS
|
Production
OUTPUTS
Build Quality In With APQP
Customer
Requirements
Special / Key
Product
Characteristics
( )
Control Plan
Process Flow
Diagram
Decision
Blocks
Start
Input or
Output
Blocks
Instructional
Blocks
Process Failure Mode
Effects Analysis
Yes
No
Subroutine
Blocks
(i.e. Rework)
Input or
Output
Blocks
End
Work Instruction
Install Antenna matching CCA with screw, lock washer and flat washer. Align pin in
the center of the pad as possible - see pictures. Torque to 1.7in.lb.
Hand solder pin to the pad with no-clean Kester #245 Sn63/Pb37.
Qualification
Continual Improvement
Launch Lean With 3P
Production Preparation Process
10
9
8
7
6
5
4
3
2
1
Operation 1
7.50
Min.
2
9.00
3
8.25
4
7.50
5
8.50
6
7.30
7
7.70
8
8.60
9
9.00
10
8.00
11
8.00
12
8.00
13
9.00
14
9.00
Note: Each color represents a different operator’s work cycle
15
7.83
VSM From Raw Material to USAF
RAW
LONG -LEAD
ALUMINUM
ITEMS
SUPPLIER
ADC
CCUSA
SEI
PRODUCTION
CONTROL
PRODUCTION
CONTROL
SALES ORDER
BANK
CUSTOMER
LOCATIONS
USAF
SHIPPED AS
SHIPPED AS
WEEKLY
AS NEEDED
SHIPPED AS
SHIPPED AS
1x DAY
1x DAY
CUSTOMER
LOCATIONS
ADC
CCUSA
LOCATIONS
CUSTOMER
CUSTOMER
LOCATIONS
100 Day
100 Day
100 Day
SEI
FINISHED
GOODS
Cal-Comp USA
Thank You
Contact: Kenny Heifner
[email protected]
(858) 587-6960