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USR Technologies SMT Processes BGA and Repair TH Assembly Engineering Testing Quality Assurance Slide 1 USR Technologies SMT Processes • • • • • Fully Automated Line MPM - Screen Printing Machines Siemens - SMT Machines Heller - Reflow Ovens New SMT lines X series ordered Slide 2 USR Technologies SMT Processes • FAI Machine: cutting edge technology for First Article Inspection Slide 3 USR Technologies SMT Processes • 3D Paste Inspection Machine – harnessing the latest technologies • 100% coverage of lands • Paste volume, coverage and height for each land • Process control • SPC options Slide 4 USR Technologies SMT Processes • AOI Machines – Orbotech; automated inspection to improve detection and feedback • Detailed reports for every WO allow analysis and improvement Slide 5 USR Technologies SMT Processes • X-Ray fine focus Machine – Axera; BGA and other hidden solder joint inspection to improve detection and feedback Slide 6 USR Technologies BGA & Repair • SRT/ERZA machine - powerful BGA rework station with onboard thermal profiling and low flow capability Slide 7 USR Technologies TH Assembly • Wave Soldering – RoHS/non-RoHs • Design of selective gigs for Wave Soldering Slide 8 USR Technologies TH Assembly • Selective Wave Soldering for soldering discrete areas of board (non-RoHS) Slide 9 USR Technologies TH Assembly • Press Fit gigs for PF connector assembly without soldering Slide 10 USR Technologies Engineering Design proofing: • DFx - services improving product, process and time-to-market • NPI – personnel dedicated to NPI processes to deliver design solutions that improve product manufacturing through Design For Manufacturability • Valor – under evaluation • PRR • Mechanical Design Services Slide 11 USR Technologies Testing • Rapid, flexible and cost-effective test services • Robust test development considering: – Structural test development (Optical, boundary scan, AOI, X-Ray in-circuit test) – Flying probe – PC boundary scan – Environmental (HAS, HALT) and full lifecycle testing – Design for test (DFT), design for diagnostics – Product test strategy development – Recommendation in CDR / PDR stages – Software – Fixtures – Failure analysis Slide 12 USR Technologies Quality Assurance • QA Engineer dedicated to the project • Process control • In-depth analysis for each product family over a period of several months • Monthly data analysis per WO for each product family • Failure analysis and corrective actions Slide 13 USR Technologies