Transcript Environmental Policy

Environment Friendly Manufacturing Systems
“Manufacturing systems that ensure
compliance to the environmental regulations”
Pakistan Foundation for the Advancement of
Engineering & Technology
Tel: +92-42-583-8142 Fax: +92-42-583-89-01
Fax: +92-300-8446138 Cell: +92-300-8447138
Cell: +92-345-8447138 Cell: +92-321-8447138
Mailto:[email protected]
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http://www.pfaet.com , http://www.pfaet.com.pk
, http://www.pfaet.org
Many of our manufacturing units are
a) emitting flues (aspects) that are
polluting air (impacts)
b) creating effluents (aspects) that
are polluting ground (impacts)
c) throwing solid wastes (aspects)
that are polluting localities
(impacts)
d) producing hazards (aspects) that
are affecting workers (impacts)
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Answers are to be found at two levels:
Introducing Technological Solutions
Building Management Systems
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Pakistan Environmental Protection Act
1997 (PEPA)
• Empowers
• The Pakistan Environmental Protection
Council
• The Federal Environmental Protection
Agency
• and the Provincial Environmental
Protection Agencies
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to enforce
• a . Prohibition of certain Discharges or
Emissions
• b . Initiate Examination and Environmental
Impact Assessment
• c . Prohibition of Import of Hazardous
waste
• d . Handling of Hazardous substances
• e . Regulation of Motor Vehicles
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Some1999 National Environmental
Quality Standards (NEQS)
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Effluents
BOD 5
80 mg/l
TD S
150
Grease and Oil
10
Phenol compounds 0.1
Sulphides
1.0
Pesticides
0.15
Chromium
1.0
Lead
0.5
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Emissions
Smoke
Particulate
Chlorine
H2S
CO
Mercury
Cu
NOX
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2
mg/nm3
300
150
10
800
10
50
400
ISO 14001 2004
• Identify the organization’s environmental
aspects
• Know the legal and other requirements
• Examine current environmental
management practices
• Define the scope of your EMS and
boundaries
• Perform a ‘gap analysis’ for identifying
shortfalls
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Establish ‘Responsibilities
& Resources
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• Establish ‘Training line’
ISO 14001 2004 17 Requirements
4.1 Systemic requirements
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Document, implement and maintain EMS
Introduce continuous improvement
4.2 Planning requirements
•
Document, implement and maintain
Environmental Policy
4.3 Planning requirements
•
4.3.1Document, implement and maintain
environmental ‘aspects’ & ‘procedures’
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ISO 14001 2004 17 Requirements
4.3.2 Clarify legal and other requirements
4.3.3 Establish environmental ‘objectives’
and ‘targets’
4.4 Operational requirements
4.4.1 Provide resources for EMS
» Establish roles, responsibilities and
authorities
» Appoint ‘ Management
Representative’
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ISO 14001 2004 17 Requirements
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4.4.2 Deliver training programs and
awareness
4.4.3 Establish communication
procedures
4.4.4 Document your EMS
4.4.5 Control EMS documents
4.4.6 Control environmentally
significant operations
4.4.7 Establish emergency
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management
process
ISO 14001 2004 17 Requirements
4.5 Checking requirements
4.5.1 Establish monitoring and
measuring
4.5.2Evaluate legal and other
compliance
4.5.3 Deal with non conformities
4.5.4 Control environmental records
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ISO 14001 2004 17 Requirements
4.6 Review requirements
4.6.1 Perform
reviews
4.6.2 Assess opportunities for
improvement
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Environmental Policy
Top management and all the employees
of this Company are committed to fully
comply to the legal and other
requirements regarding its internal and
external environment, through a
continuous improvement program,
making it transparent to public,
customers and authorities.
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Overall Layout
OFFICE
Finished
Goods Fitting Shop
Store
Paint Shop
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Canteen
Toilets
First Aid
Raw
Materials
Store
Machine
Junk yard
Shop
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Workshop
Spares
Generator
Environmental Hierarchy
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Top Management
Management Representative
Environmental Manager
Inspectors
Environmental Auditor
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Environmental Aspects and Impacts
Operations
• Power generation Galvanizing
• Washings Cleaning
• Machining Fitting, welding Painting
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Environmental Aspects and Impacts
Aspects
• Emissions Acidic fumes
• Detergents, thinner oil and grease mixed
in waste water
• Metallic cuttings, chippings Paint, oil and
grease bearing rags in junk yard
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Environmental Aspects and Impacts
Impacts
• Smoke, CO Acidic fumes
• Phenols Oil and grease
• Hazardous metals picked by rainwater
into water streams
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WRITTEN DOWN
RESPONSIBILITIES
• Responsibility:
FI/EMD/EM
• Revision No.1:
Page:1 of 1 Issue Date:
May 09, 2005 Revision Date
• Title
:
Responsibilities of
the Environment Manager (EM)
• Department :
Environment Management
Department
• Accountability:
The EM is accountable to
Management Representative
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Sample Responsibilities
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Executing decisions of the top management.
Devising further action plans for approvals.
Conducting problems recording and analysis
Ensuring compliance to environmental legal and
other requirements
Conducting tests and maintaining records
Maintaining documentation and control
Carrying out remedial and corrective measures
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Allocation of Resources
• Office facilities, equipment, staff
instruments, and budget allocations
Allocation of Authority
• Administrative powers, access, measuring,
issuing notices, advising and suggesting
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Maintain Communication
1.Management
Representative
2.Departments within the
Company
3.Environmental officials
Person appointed:
Approving authority :
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WRITTEN PROCEDURES
• OFFICE OF THE ENVIRONMENTAL
MANAGER No: SOP/CEW/009Rev # 00Issue #
01Date: Page -of• STANDARD OPERATING PROCEDURE
• Area/Section
• Work Station/ Environmental Section
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Written Procedures
1. TITLE:
Handing of Notices from
Environmental Officials
2. PURPOSE:
Disposal of notices
arrived from Environmental Officials.
3. HIERARCHY: (i) Management
Representative
(ii) Environmental Manager
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PROCEDURES
– Receiving either through post or
delivered personally. Registering
it with a number and date.
Attaching a Routing Slip for its
movement, keeping an office
copy.
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PROCEDURES
– Informing the immediate senior
about it with its implications &
deadlines. Seeking decisions
regarding defending it, lodging
appeal against it, or taking
measures for its compliance
giving background, facts,
financial implications, and related
persons.
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PROCEDURE
– Taking actions corresponding to the
decisions, issuing instructions to related
persons and monitoring progress.
– Including its brief in Management
Review.
– Obtaining relevant official’s Satisfactions
Report.
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RELATED DOCUMENTS
– EPA legal and other regulations
– Precedents
– Notice in question and all followed
correspondence
Prepared by
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Reviewed by
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Approved by
Environmental Aspects Impacts
Operation
Aspects
Power generation
Galvanizing
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Emissions
Acidic fumes
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Impacts
Smoke
CO
Acidic
fumes
Environmental Aspects Impacts
Operation
Aspects
Washings
Cleaning
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Detergents
Thinner
Oil
and
Grease
mixed in
waste water
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Impacts
Phenols
Oil and grease
Environmental Aspects Impacts
Operation
Aspects
Machining
Fitting
Welding
Painting
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Metallic cuttings
Chippings
Paint
Oil and grease
bearing rags
in junk yard
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Impacts
Hazardous
materials
picked by
rainwater
into
water
streams
Tests
and
Records
Officials
Satisfac
tion
Reports
Function
s of the
Environ
mental
Manager
Environ
mental
Measuri
ng
Instrum
ents
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Docume
nts and
Data
Control
Training
And
Awaren
ess
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OBJECTIVES, TARGETS AND ACTION PLANS
Objectives
Significant
Environme
ntal
Aspects
(SEA’s)
Compliance Pesticides
to NEQS
>0.15mg/l
in effluent
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Manpower Action Plan
Budget
Schedule
Targets
1sup+2ins
Rs30th/m
Yr-1 0.30
Yr-2 0.25
Yr-3 0.15
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Spills
Washings
Floor
cleaning
Dilution
Treatment
WORK INSTRUCTIONS
How to Recondition Used Paint
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Materials Needed
protective gloves
chemical-resistant gloves
chemical splash goggles
glass jar with tight-fitting lid
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WORK INSTRUCTIONS
*Do not recondition used paint thinner
in a beverage or other container
that may be mistaken for food or drink.
*Recondition paint thinner in a wellventilated area inaccessible to workers.
*Keep lids tightly sealed.
*Do not smoke or drink alcoholic beverages
while working with paint thinner.
*Recondition paint thinner in an area
away from sources of heat, spark, flame or
ignition.
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WORK INSTRUCTIONS
*Avoid inhalation of vapors.
*If you can smell it, you are breathing
in paint thinner vapors,
so increase the amount of ventilation in the
work area.
*If possible, work outdoors.
*If working outdoors is not possible,
wearing an appropriate respirator is
recommended.
*Always handle the glass jar containing
paint thinner
with
caution to avoidwww.pfaet.com
breakage.
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Procedures to Recondition Used Paint Thinner
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Store the glass container away from
sources of heat,
spark, flame or ignition for several
weeks to months
until the paint sludge settles to the
bottom.
Carefully pour the clean solvent off
the top.
This solvent can be reused.
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Procedures to Recondition Used Paint Thinner
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Small amounts of used paint thinner
can be poured
into oil-based paint or stain of the
same tint. Mix the thinned paint or stain
for a second coat or another project.
For larger quantities,
pour the used paint thinner
into a glass container.
Fasten the lid tightly.
Label the container with the
type of paint thinner
and the date. Write a clearly visible
warning,
such as the words "DANGER," and "DO NOT
OPEN."
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Procedures to Handle Paint Thinner Sludge
•
If possible, save the sludge in the
tightly-sealed glass container for a
household hazardous waste
collection.
• If a household hazardous waste
collection is not available, remove the
lid and allow the remaining paint
sludge to dry completely. This option
should only be recommended if local
7/6/2015air pollution officials
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Procedures to Handle Paint Thinner Sludge
•
Do not solidify paint thinner sludge in
the house, garage or where there is
source of heat, spark, flame or
ignition. These sources include water
heaters, light switches, pilot lights
and motors. Volatile and flammable
chemicals can concentrate in an
inadequately ventilated room and
explode or cause a fire.
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Procedures to Handle Paint Thinner Sludge
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When all of the liquid has evaporated,
the hardened sludge may be
discarded in the trash destined for the
landfill. This option should only be
recommended if local solid waste
officials approve of this type of waste
going to the sanitary landfill.
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Procedure for storing and handling
oil and grease products
• Always follow the manufacturers’
instructions for use and disposal.
• Ensure that spills from broken
containers are cleaned up using
absorbent materials.
• Which are disposed of correctly. Do not
hose them down drains.
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Procedure for storing and handling
oil and grease products
• Ensure that spills and drips from
handling and transfer activities are
cleaned up using.
• Absorbent materials which are
disposed of correctly. Do not hose
them down drains.
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Empty packages should be
disposed of to an appropriate
waste-disposal facility.
On sites which have
reticulated trade waste sewers,
ensure that the utility network.
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Operator will accept
any material planned to be
disposed of to the sewers.
On sites which do not have
reticulated
trade waste sewers,
collect and retain the waste for
off-site disposal to an
appropriate
waste-disposal facility.
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Site operators
should provide training
for all site staff
in the handling and
disposal of these
products.
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