No Slide Title

Download Report

Transcript No Slide Title

BHP Africa Engineering & Construction, Ltd.

A Subsidiary of

BHP Engineering & Construction, LP. (USA)

OVERVIEW

HISTORY :



ESTABLISHED IN 1983 CORPUS CHRISTI, TEXAS



ESTABLISHED VENEZUELA OFFICE IN 1990



ESTABLISHED VICTORIA OFFICE IN 1992



ESTABLISHED BAYPORT ALLIANCE OPERATIONS, 2003



ESTABLISHED LAGOS, NIGERIA OFFICE, 2004



ALLIANCE OPERATIONS IN VENEZUELA, EGYPT AND THE PHILIPPINES



OTHER PROJECT LOCATIONS: · WYOMING, NEW JERSEY, FLORIDA, ARIZONA, OHIO · MEXICO, NIGERIA & GHANA, AFRICA



$100 MM OF PROJECTS (TIC) ANNUALLY



AVG. 250, PEAK OVER 400 PERSONNEL 30% ON SITE STAFF, 70% PROJECT DESIGN & CONSTRUCTION



INDUSTRIES SERVED: UP STREAM PRODUCTION, CHEMICAL, AND REFINING MILITARY, MUNICIPALITIES, METALS

Corpus Christi USA Bayport Victoria VENEZUELA NIGERIA Idi-Oro NDD Agege Port Harcourt Victoria Island Cairo EGYPT PHILIPINES

LOCATIONS

OVERVIEW

PHILOSOPHY :

      

PROVIDE SOLUTIONS FULL ENGINEERING DISCIPLINES AND SPECIALIZED SKILLS FULLY AUTOMATED DESIGN CAPABILITIES FLAT ORGANIZATION - TASK & CUSTOMER ORIENTED TRUE EMPOWERING OF EMPLOYEES STABLE STAFF OFFERS KNOWN QUALITY AND CONTINUITY EMPHASIS IS ON QUALITY, LONG TERM RELATIONSHIP AND



REPEAT BUSINESS ACTIVE COMMUNITY SUPPORT

AREAS OF EXPERIENCE

COMPLETE PROJECT EPC CAPABILITIES: Process Mechanical and Piping Control Systems / Process Automation Electrical Civil/Structural/Marine Environmental and Regulatory Services Partners



Metcalf & Eddie



Turner Collie & Braden



Cape Environmental Architectural Project Management – PMI Certification Manufacturing - Evaporative Cooling Supply Chain Management Construction/Turnaround Management Partners



BAY Ltd.



Dorman long Fabrication



MMR



CCC Group – Kier Group



H&S Fabricators

INFRASTRUCTURE    

MARINE ENGINEERING

SPECIALIZED SKILLS

ROADS, HIGHWAYS & RAILROADS WATER TREATING / R.O

WASTE WATER TREATING

FURNACE & FLARE DIVISON 

FURNACE EFFICIENCY IMPROVEMENT

   

SURVEY, DESIGN, TUNE UP SEMINARS FLARE GAS RECOVERY NOX REDUCTION

MECHANICAL  

SOLIDS / BULK MATERIAL STRESS ANALYSIS

 

PRESSURE VESSEL HVAC / CONTROL ROOM PRESSURIZATION

  

SURVEY / GIS / LASER SCANNING EVAPORATIVE AIR COOLING 3D MODELING

     OTHER AREAS

PROCESS ANALYZER SCADA DCS COMMUNICATION SYSTEMS CERTIFIED PRD ENGINEERS

BHP MEMBERSHIPS AND AFFILIATIONS



TEXAS BOARD OF PROFESSIONAL ENGINEERS



TEXAS BOARD OF PROFESSIONAL LAND SURVEYING



AMERICAN INSTITUTE OF CHEMICAL ENGINEERS (AICHE)



AMERICAN SOCIETY OF MECHANICAL ENGINEERS (ASME)



COUNCIL FOR THE REGULATIONS OF ENGINEERING IN NIGERIA (COREN)



AMERICAN SOCIETY OF CIVIL ENGINEERS (ASCE)



AMERICAN WATER WORKS ASSOCIATION (AWWA)



INTERNATIONAL DESALINATION ASSOCIATION (IDA)



AMERICAN MEMBRANE TECHNOLOGY ASSOCIATION (ATMA)



SOUTH CENTRAL DESALINATION ASSOCIATION (SCDA)



SOUTH TEXAS RESEARCH FOUNDATION (STRF)



TEXAS WATER DEVELOPMENT BOARD SB1 STEER COMMITTEE (TWDB)



AMERICAN INSTITUTE OF ARCHITECTS (AIA)



TEXAS SOCIETY OF ARCHITECTS (TSA)



CONSTRUCTION SPECIFICATIONS INSTITUTE (CSI)

CLIENT LIST

AIR LIQUIDE AQUALON CORPORATION/HERCULES ASHLAND CORPORATION BRITISH PETROLEUM CALPINE CHEVRON ENERGY SOLUTIONS COMPANY CITGO REFINING COMPANY CITY OF CORPUS CHRISTI CITY OF HALLETTSVILLE COASTAL OIL & GAS COASTAL REFINING DEGUSSA CARBON BLACK DESALNATE, LLC DOW CHEMICAL CO.

EL PASO NATURAL GAS/PEMEX ENCYCLE/TEXAS EQUISTAR EXXON PRODUCTION USA FORMOSA PLASTICS GESAS, PEMEX - MEXICO GENERAL ELECTRIC HOLLY REFINING KOCH REFINING/FLINT HILLS RESOURCES LAFARGE CEMENT MARAVEN S.A., PDVSA, VENEZUELA OXY CHEMICAL NIGERIA POWER HOLDING COMPANY Premier Industries, Phoenix, AZ PORT OF CORPUS CHRISTI QUALITECH STEEL CORPORATION REYNOLDS METALS CO.

SEADRIFT PIPELINE CORPORATION SHELL NIGERIA DEVELOPMENT COMPANY UNION CARBIDE CORPORATION ULTRAMAR DIAMOND SHAMROCK UNITED NATIONS – GHANA, AFRICA UNITED STATES NAVY VALERO REFINING

INTEGRATED TEAM EXPERIENCE

       

DOW CHEMICAL, BECHTEL, BHP JACOBS ENGINEERING GROUP BHP ALLIANCE EQUISTAR, JACOBS AND BHP ALLIANCE CITGO, JACOBS & BHP ALLIANCE KOCH, JACOBS & BHP ALLIANCE PARSONS BRINCKERHOFF, BHP, & DSS CONSULTING JOINT VENTURE BHP & CDI – DOW PSM PROJECT, VICTORIA OFFICE



PREMIER INDUSTRIES, PHOENIX, AZ - MANUFACTURING ASSOCIATES

QUALITY POLICY STATEMENT

Uncompromised quality and consistency Continuous quality improvement.

Continue to build and develop processes to provide quality services.

Design products are safe, technically superior, highly reliable, easy to operate and maintain.

LOCAL CONTENT POLICY

BHP AFRICA

is in full support of government’s initiative to execute all contracts locally:  Training/ Development of Local Personnel  Employment of qualified Professionals  Use of Local Contractors/ Suppliers

BHP AFRICA

NIGERIAN PERSONNEL CAPACITY DEVELOPMENT PLAN 80 70 60 50 40 30 20 10 0 2006 2007 2008

Program year

2009 2010 Nigerian Personnel (%)

QA/ AC FLOW CHART- 2

HSE POLICY STATEMENT



OPTIMUM USE OF MATERIALS AND RESOURCES (INCLUDING RECOVERY AND RECYCLING AS OPPOSED TO DISPOSALS).



COMPLIANCE WITH ALL RELEVANT ENVIRONMENTAL LEGISLATION AND REGULATIONS



TO ENSURE THAT THE ACTIVITIES OF THE PROJECT ARE PERFORMED WITH MINIMUM IMPACT TO THE ENVIRONMENT.



THE RISKS OF ALL PERSONNEL, INCLUDING SUPPLIERS AND THIRD PARTY CONTRACTORS, IN THE EXECUTION OF THIS PROJECT SHALL BE AS LOW AS POSSIBLE.

PROJECT EXPERIENCE( NIGERIA)

ADDAX PETROLEUM



ORION W.S WHP DESIGN REVIEW

 

ORION W.S TEST SEPARATOR DESIGN ADPI – ORION PIPING STRESS ANALYSIS SNEPCO BONGA NORTH-WEST EXPANSION



CHEMICAL INJECTION SKIDS DESIGN

  

CORROSION INHIBITOR SKIDS DESIGN SUBSEA SYSTEM CONTROL ROOM DESIGN PUMP SKIDS DESIGN SNEPCO BONGA NORTH FIELD EXPANSION



CHEMICAL INJECTION SKIDS DESIGN

  

CORROSION INHIBITOR SKIDS DESIGN SUBSEA SYSTEM CONTROL ROOM DESIGN PUMP SKIDS DESIGN DAEWOO – CHEVRON AGBAMI MODULE



CONSTRUCTION MANAGEMENT AND QA/QC FOR NIGERDOCK FABRICATION DAEWOO – CHEVRON AGBAMI SUCTION PILE CONSTRUCTION



PROVIDE CONSTRUCTION SITE MANAGEMENT FOR DAEWOO - NIGERDOCK

PROJECT EXPERIENCE( NIGERIA)

DAEWOO – CHEVRON AGBAMI MODULE

PROJECT EXPERIENCE(NIGERIA)

MOBIL PRODUCING NIGERIA UNLTD.



UBIT GK AND GJ WHP SLOT ADDITION – DETAIL ENGINEERING PAN OCEAN OIL CORPORATION (NIGERIA) IN PARTNERSHIP WITH DORMAN LONG

 

25,000 BBLD NEW OVADE- OGHAREFE FLOW STATIONSS



ENGINEERING



POCUREMENT

 

CONSTRUCTION MONITORING COMMISSIONING 25, 000 BBLD FLOW STATION UPGRADE



ENGINEERING



POCUREMENT

 

CONSTRUCTION MONITORING COMMISSIONING

PROJECT EXPERIENCE(NIGERIA)

MOBIL PRODUCING NIGERIA



SATELITE FIELD – OYAT PLATFORM CONSTRUCTION (IN PARTNERSHIP WITH DORMAN LONG) SNEPCO – BONGA SHUTDOWN PROJECT (IN PARTNERSHIP WITH DORMAN LONG)



PROVIDE CONSTRUCTION MANAGEMENT NIGER DELTA POWER HOLDINGS COMPANY, NIGERIA

   

GAS TRANSMISSION PIPELINE 24” – 90 KM OFFSHORE & ONSHORE – CUSTODY METERING STATION - CALABAR 18” – 30 KM ONSHORE – CUSTODY METERING STATION – GBARAIN/ UBIE 18” – 10 KM ONSHORE – CUSTODY METERING STATION EGBEMA DLE VESSEL DESIGN

 

TEST SEPRATOR LP SEPERATOR – SHELL SOKU GAS PLANT



WAX HOLDING DRUM FOR EGTL PROJECT



KNOCKOUT DRUM FOR EGTL PROJECT

· · · · · · · · ·

PROJECT EXPERIENCE( INTERNATIONAL)

Single Cumulative

UPSTREAM

 Conceptual Design and Project Management for Gas Pipelines, National Integrated Power Plant  Teroso Petroleum, China & Russia Skid mounted production units Compressors, Engines and Stabilization Units  PDVSA Venezuela, Lama Complex – Offshore Gas Compression / Liquid Recovery  PDVSA Venezuela, Lamar Gas - Offshore Compression and Distribution for Injection Plant  PDVSA Venezuela, Lamar Liquido - OffShore Liquid Separation Platform  PDVSA Venezuela, El Tabalso II Gas Separation Plant  PDVSA Venezuela, Bajo Grande, Facilities Gas Separation Plant, Storage and Ship Loading  Exxon U.S.A., SPINEL Platform - Offshore

140 SCFD, 560 BCPD, 2000 BOPD, 77’ Water Depth

250MM 8MM 15MM 5MM 5MM 10MM 15MM 250MM 20M 150MM 150MM 150MM 150MM 100MM Plant Value 250MM 50MM 500MM 750MM 750MM 500MM 750MM

PROJECT EXPERIENCE( INTERNATIONAL)

SINGLE CUMULATIVE PLANT VALUE UPSTREAM

 Exxon U.S.A Means Field CO2 Plant Compressor Automatic Loading   Exxon U.S.A., Sour Gas Treating Plant 200 Million SCFD Exxon, U.S.A. , LaBarge Gas Plant Four 11,000 HP Compressors, Surge Control  Mobil Oil, U.S.A. , Seeligson Compressor Project 13,000 HP Compressor Station Modification 5MM 30MM 5MM 2MM 10MM 40MM 20MM 2MM 50MM 60MM 1.8B

30MM

Hill Petroleum, U.S.A.

 Amines Gas Sweetening Unit   Lightened Recovery Unit Gas Liquids Treating

PROJECT EXPERIENCE( INTERNATIONAL)

UPSTREAM Chevron U.S.A.*

 Gas Distributing System     Production Gathering & Dehydration Pipeline Relocation Gas Gathering and Compression Steam Flood Generation Plant      Production Steam Flood Distribution System Produced Water Cleaning Plant Waste Water Expansion Project Water Treating Plant Heavy Oil Separation Plant

Marathon Oil, U.S.A. and Africa

 Gas Plant – Cryogenic Expansion     Gas Gathering & Gas Plant Amine Unit

– Gas Sweetening

Sulfur Plant – Modified Claus Unit Offshore Production Platform – Pressure Testing

* STAFF EXPERIENCE

PROJECT EXPERIENCE( INTERNATIONAL)

UPSTREAM Sun Oil Company, U.S.A.

 Oil Production Cleaning Plant     Exhaust Gas Recompression & Injection 4000psi Sour Gas Gathering Pipe System, Separation, Gas Treating and Sulfur Recovery Plant Barge Mounted Oil Production Facility        Separation, Dehydration & Heat Exchange Preventive Maintenance, Engine, Compressors and Pumps Conducted Training for Gas Measurement, Artificial Lift, Gas Dehydration Produced Water Treating & Injection 12,000BWPD at 700psi injection pressure Flow lines, transfer lines and injection line for Oil, Gas and Saltwater, pressures up to 6400psi.

PEMEX, Mexico

 Fuel Gas Coalers Unit   Water Treating Unit Utilities and Offsite

PROJECT EXPERIENCE( INTERNATIONAL)

PIPELINES NIGER DELTA POWER HOLDINGS COMPANY, NIGERIA

   



20” – 30,000 bph Crude Oil Metering Skid & 4 Pumps

PROJECT EXPERIENCE( INTERNATIONAL)

METERING SKID PROJECTS



SAUDI ARABIA, SYSTEM TYPE: MEASUREMENT OF CRUDE AND REFINED HYDROCARBONS SPECIFICATIONS: (4) 10” DIAMETER TURBINE METERS, (1) 30” X 20” METER PROVER.



LOUISIANA OFFSHORE OIL PORT (LOOP) SYSTEM TYPE: MEASUREMENT OF CRUDE HYDROCARBON SPECIFICATIONS: (6) 10” DIAMETER TURBINE METERS, (1) 30” X 20” METER PROVER.

 

GULF ANGOLA, AFRICA, SYSTEM TYPE: MEASUREMENT OF CRUDE HYDROCARBONS SPECIFICATIONS: (2) 6” DIAMETER TURBINE METER.

SHELL TUNISIA SHELL OIL TANKER DECK SYSTEM TYPE: MEASUREMENT OF CRUDE AND REFINED HYDROCARBONS SPECIFICATIONS: (3) 12” DIAMETER TURBINE METERS, (1) 36” X 24” METER PROVER.



AGIP, EGYPT 7 METERING SKIDS WITH SCADA , (3) 4” TURBINE METERS WITH PROVER.

* STAFF EXPERIENCE

PROJECT EXPERIENCE( INTERNATIONAL)

REFINING & CHEMICALS

Single Cumulative · Niger Delta 100MMBPD Refining “FEED” - Nigeria 1.3B

1.3B

· Alumina Plant Feasibility Study - Africa · 450MW Cogeneration Plant – OXYChem * 550MM 200MM · Clean Fuels – Diamond Shamrock Refining 65MM · Low Sulfur Diesel Facilities “FEED” - Coastal Refining 65MM 550MM 200MM 100MM 100MM · St. Eustatus Refining Relocation – Caribbean Islands 50MM · EPR Modification – UCC Chemicals 45MM · Wings Infrastructure – UCC Chemicals · Central Control Systems – KOCH Refining 40MM 35MM 50MM 500MM 500MM 200MM · 40MW Cogeneration Unit – UCC Chemicals 35MM · Waste Water Treating Plant – UCC Chemicals 35MM · 200,000BBL VTB Tank & Loading Sys. KOCH Refining 30MM

· Flare Gas Recovery – CITGO Refining

· PSM Program – UCC Chemicals 27MM 25MM · Catalyst Expansion – UCC Chemicals · Butadiene Saturation – Southwestern Refining 18MM 15MM · Asphalt Blending/Loading KOCH Refining · Heavy Aromatics – CITGO Refining · Belco Fuel Gas Scrubber – Valero Refining 15MM 12MM 12MM 500MM 500MM 200MM 300MM 500MM 500MM 40MM 200MM 300MM 50MM Plant Value 1.3B

1.5B

240MM 2B 1B 50MM 6B 6B 4B 6B 6B 6B 4B 6B 6B 900MM 4B 4B 5B

PROJECT EXPERIENCE( INTERNATIONAL)

REFINING & CHEMICALS

· Railroad Facilities Expansion - UCC Chemicals

· Dock Facilities Repairs - UCC Chemicals

· FCCU Revamp – CITGO Refining · Refinery Flare System Revamp – KOCH Refining · Asphalt Modernization Project Trigeant Refining

· Boiler Feed Water R.O. Plant – KOCH Refining

· Scale Recovery Unit – Reynolds Metal · #1 Crude Unit Revamp – CITGO Refining · BTX Unit - 8600 BPD Revamp – Coastal Refining

Single

10MM 10MM 10MM 10MM 10MM 9MM 8MM 5MM 5MM · Sludge Concentration Unit – Coastal Refining · Lead and Sulfide Reclamation – Encycle, Texas 5MM 5MM · Vacuum Bottom Storage Facility – Valero Refining · Asphalt Blending/Loading Facilities – Trifinery Refinery 4MM 3.5MM

· Asphalt Tank Heating– Coastal Refining · Latex Asphalt Blending/Storage/Loading – Coastal Ref.

· Cogen Re-Power w/ Evap Cooling - UCC Chemicals 2MM 1.5MM

1MM

Cumulative

500MM 500MM 200MM

Plant Value

6B 6B 4B 200MM 20MM 200MM 300MM 150MM 150MM 150MM 8MM 50MM 20MM 1000MM 1000MM 500MM 4B 80MM 4B 1B 4B 2B 2B 200MM 5B 80MM 1B 1B 6B

PHOTO GALLERY

PDVSA Venezuela Lama Complex – Offshore

Exxon U.S.A. Sour Gas Treating Plant

Exxon U.S.A., SPINEL Platform - Offshore

Exxon U.S.A., SPINEL Platform – Offshore

Clean Fuels – Diamond Shamrock

Boiler Feed Water R.O. Plant – KOCH

Asphalt Modernization Project Trigeant Refining

Kinder Morgan,New Dehydration Unit 60MMCFD

Heavy Aromatics – CITGO Refining

FLARE GAS RECOVERY Unit OCT 2007 – CITGO

Production Gathering & Dehydration

Gas Gathering & Gas Plant

Heavy Oil Separation Plant

Metering System for Aramco - Saudi Arabia

System type: Measurement of crude and refined hydrocarbons Specifications: (4) 10” diameter turbine meters, (1) 30” x 20” meter prover

Metering System for Shell Tunisia - Shell Oil Tanker Deck

System type: Measurement of crude and refined hydrocarbons Specifications: (3) 12” diameter turbine meters,(1) 36” x 24” meter prover