Transcript Mactech Engineering
Mactech
Engineering
PROFILE
Customer and Quality are Paramount
Mactech
Engineering
About Us An ISO 9001:2000 accredited Company,
Mactech Engineering
has been engaged in Manufacturing of Engineering Components since 2007 - Catering to various verticals including Material Handling Equipments, Forestry Equipments, Food Processing Equipments, Agricultural Equipments, Construction, Ground Care, Earth Moving Equipments, Valve Industry ,Oil Field Equipments ,Aerospace and Many More.
Mactech is Focused in producing Quality Components with outstanding Manufacturing Capabilities.
We have excellent knowledge on Castings, forgings, Machining, Stamping, Fabrication and its Associated processes.
As a Component vendor, we are one part of a larger Supply Chain. We Place the same demands on our production as our customers do on theirs. There is no room for faults such as delayed or defective shipments in today’s Competitive world. Concurrently, Just-In-Time and decreasing inventories have become key concepts.
This demands even more effective Management and Production as well as Logistics. That is why we have built our Organization and routines as well as logistics around a flexible and integrated partnership with our Customers. A partnership that encompasses projections, purchasing, production planning, inventory optimization and transportation solutions.
Our flexibility and ability to work closely with Customers makes us as a reliable Business Partners on the path to a common objective.
Customer and Quality are Paramount
Mactech
Engineering
Management and Quality Policy
MANAGEMENT POLICY
: To operate in high technology domains, upgrade facilities continuously, strive for customer, employee & supplier satisfaction and seek reasonable profits.
QUALITY POLICY
: We are committed to meet or exceed customer requirements in a consistent and cost-effective manner, and to continuously improve processes to satisfy customer expectations.
QUALITY OBJECTIVES :
The Quality Policy is supported by the following objectives: Aim for Zero Rejections, 100% On time Deliveries, Improve Productivity, Continuous Improvement, Address customer concerns promptly ,&, training of employees to achieve higher levels of Quality and Efficiency.
Customer and Quality are Paramount
Mactech
Engineering
Core Strength
• Development of Sand Casting – Steel , Stainless Steel All grades, Grey Iron ,Ductile Iron.
• Aluminum Castings – Gravity Die Casting , Permanent Mould Castings • Investment and Centrifugal Casting .
• Forgings – Open & Closed Die Forgings.
• CNC Machining – Turning Centers, Vertical Machining Centers ( all with 4 - Axis Machining Capabilities).
• • Conventional Machining and Light Assembly.
We also have complete line of approved suppliers for Welding TIG and MIG, Heat Treat, Grinding , Plating and Coating which will enable us to supply complete Turnkey Value Added Components and Assemblies.
Customer and Quality are Paramount
Mactech
Engineering
ISO Certificate
Customer and Quality are Paramount
Mactech
Engineering
Our Esteemed Customers
Customer and Quality are Paramount
Mactech
Engineering MQP/FEASABILITY STUDY MAKE/BUY DECISION IF
MAKE
MACTECH SHOP
BUY NEW
ORDER EXECUTION FLOW CHART PURCHASE ORDER SALES REVIEW IF PPAP MACTECH SHOP DESPATCH PLAN INSP PLAN PRODN PLAN R/M PLAN.INDENT
PREPARE DESP PLAN IDENTIFY VENDORS RELEASE PO WITH SCHEDULE , DRAWINGS AND SPECIFICATIONS
RTV
STATUS FOLLOW UP WITH VENDORS QC INSPECTION FINAL DOC AUDIT DESPATCH CLEARENCE
NOT OK NOT OK
PREPARATION OF INVOICE AND PACKING LIST PACKING AND DESPATCH INCOMING INSP
REJECT
R/M RECEIPT/GRN RET TO VENDOR
OK
TAKE UP FOR PRODUCTION INPROCESS INSP
REJ/REW
ROUTE CARD
OK
JOB CARD CONTINUE PRODUCTION FINAL INSPECTION DOC AUDIT
OK DMR
RET TO REWORK PACK AND DESP Customer and Quality are Paramount
Mactech
Engineering
Snapshot of our Manufacturing Cell
Customer and Quality are Paramount
Mactech
Engineering
Some Of The Components We Manufacture
Forgings
Customer and Quality are Paramount
Mactech
Engineering
Some Of The Components We Manufacture
Castings acc :ASME made to code
Customer and Quality are Paramount
Mactech
Engineering
Some Of The Components We Manufacture
Machined Bar stock Components
Customer and Quality are Paramount
Mactech
Engineering MACHINING CENTERS
AMS BFW
Machine Specifications
CONTROL SYSTEM
FANUC FANUC
TABLE SIZE
1000 X 500 900 X 450
X - AXIS
510 510
Y - AXIS
500 400
Z - AXIS
710 510
TURNING CENTERS
ACE ACE
CONTROL SYSTEM
FANUC FANUC
DISTANCE BETWEEN CENTERS
600 600
MAXIMUM TURNING DIAMETER
350 350
MAXIMUM TURNING LENGTH
500 500
Customer and Quality are Paramount
Mactech
Engineering
Supporting Manufacturing Services
Quality Assurance & Control
The Quality of our finished products starts with a well-designed world class
ISO Certified Quality Assurance System
. All our processes are well documented - right from understanding the stated and implied needs of the customers, translating it into manufacturing process design and quality plans, ensuring good process controls, testing & inspection of the first off samples etc., We monitor our production through process capability study,
a 100 % SPC online Shop Floor
. All the Instruments used are periodically calibrated against National standards in order to ensure accuracy.
We have full knowledge of PPAP
.
CAR & PAR Systems are in place and through analysis and reporting is carried out for Customer Feedbacks/Complaints .
Specialized testing facilities such as CMM, Profile projector, Radiography, MPI, Tensile testing, Corrosion testing etc are available with subcontractors.
Customer and Quality are Paramount
Mactech
Engineering
Quality Activities
QUALITY ASSURANCE ACTIVITIES
REJECTION CONTROL DAILY REJECTION REVIEW ANALYSIS ( WHY ? WHY? ANALYSIS) CORRECTIVE ACTION MONITORING CORRECTIVE ACTION PREVENTIVE ACTION 8 D REPORT
CUSTOMER COMPLAINTS
REGISTER COMPLAINT GIVE FEED BACK TO CUSTOMER WHY? WHY ? ANALYSIS CORRECTIVE / PREVENTIVE ACTION CUSTOMER FEEDBACK CLOSING THE COMPLAINT
CONTINUOUS IMPROVEMENT THROUGH
QUALITY COST ANALYSIS INTERNAL QUALITY AUDITS MANAGEMENT REVIEW
Customer and Quality are Paramount
Mactech
Engineering
Unique QA Activities
Visual Management Use of Inspection Plan Trend Analysis Mistake Proofing 5 Why Analysis QC Story Kaizen activities & Small Group activities PPM
Unique QA Activities
Future Development 2009-10
Achieve 100 ppm 5s
Customer and Quality are Paramount
Mactech
Engineering
Quality Activity Inspection Plan
Customer and Quality are Paramount
Mactech
Engineering
Contact Details
Plant & Office:
Mr Rohit Belur Cell: 01191-99723 01138 Cell: 01191-98451 06446 Email: [email protected]
Email: [email protected]
Address: No:74, Bandae Nallasandra, Jigini Link Road, Bommasandra Industrial Area, Bangalore – 560 099 , India Desk Ph: 91-080-32474873 VOIP: 1-630-621 3272
Customer and Quality are Paramount
Mactech
Engineering
Thank You
Customer and Quality are Paramount