Transcript S9200U Universal Integrated Furnace Control What is

S9200U1000
Universal Integrated Furnace
Control
(UIFC)
Training Module
S9200 UIFC - What You Will Learn:
• Product Overview
- Universal Replacement
- Features
- Call for Heat, Cool and Fan
• Set Up, Installation and Troubleshooting
- Cross Reference
- Mounting
- Selecting Wiring Harness
- Safety Timings
- Field Settings
- LED Indicators
- 2011 Product Enhancements
- Interfacing with the VisionPro®
• S9200 Advantage
2
Product Overview
S9200U Universal Integrated Furnace Control
What is the S9200U1000?
• Universal service replacement part for
use on single stage, 120VAC, Silicon
carbide hot surface ignition furnaces
• Replaces over 140 models!
• Electronic circuit board that controls
the operation of the furnace, air
conditioner (on/off), humidifier (on/off)
and electric air cleaner (on/off)
• Applicable for use on 25M+ furnaces
installed in the United States and
Canada between 1991 and 2006
• The “brain” for most single state, HSI
furnaces built in the ’90’s
4
One part number:
S9200U1000
Key S9200U UIFC Features
• Universal Application
• Keyed wiring harnesses are included with the
product for simple installation of most single
stage HSI IFC’s
• Less time scouring the shelves for the exact part
and installation is done in a few simple steps
• Robust Diagnostics
• On-board LED flame signal strength indication
• System status (performance and diagnostics)
• EnviraCOM™ communications enabled
• Capability to enable local and/or remote status,
diagnostics, troubleshooting, and HVAC system
control
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Product Overview: Position in Portfolio
S IN G L E /
ERA
TW O
S TAG E
IG N IT IO N
IG N IT IO N
A R C H IT E C T U R E
SOURCE
HO N CO NTRO L
F U N C T IO N S
COMMENT
<1980
S IN G L E
S T A N D IN G P IL O T
P IL O T
NA
NA
NA
1980s
S IN G L E
IN T E R M IT T E N T P IL O T
SPARK
S8610U
IG N IT IO N
CONTROL
S E P F A N T IM E R
CONTROL
1980s,
1990s
S IN G L E
D IR E C T
HO T SURFACE
S8910
IG N IT IO N
CONTROL
LO W VO L; SEP FAN
T IM E R C O N T R O L
SM ART VALVE
IG N IT IO N W /
VALVE
8 M IN S T A L L E D ; S E P
F A N T IM E R
CONTROL
1990s,
2000s
S IN G L E
D IR E C T , IP
HO T SURFACE
1990s,
2000s
S IN G L E
D IR E C T
HO T SURFACE
S9200
2000s
TW O
D IR E C T
HO T SURFACE
NONE
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IG N IT IO N , F A N ,
BLO W ER, AC,
E A C , H U M ID IF IE R
IG N IT IO N , F A N ,
BLO W ER, AC,
E A C , H U M ID IF IE R
2 5 M + IN S T A L L E D
S T IL L U N D E R
W ARRANTY
Through the 1990’s and into the 2000’s, 25M+ controls
were installed in single stage HSI furnaces. These units
are no longer under warranty and this presents a large
replacement opportunity for the S9200.
Product Overview – S9200U
• The key to making a universal replacement work:
Special
wiring
harness
Connects old cable
to new board
7
Product Overview – What does it do?
• On a Call For Heat, the UIFC:
- Manages the ignition process
 Checks safety interlocks to insure ok to ignite
 Provides power to Hot Surface Igniter
 Energizes induced draft blower motor & gas valve
 Detects flame presence
 Turns circulating fan on at end of heat on delay
- Turns Humidifier, Electric Air Cleaner On (If present)
- Monitors safe operation of furnace
- Manages furnace shut down at end of call for heat
 Close gas valve, turns Humidifier, EAC, induced draft blower off
 Turns circulating fan off at end of fan off delay
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Product Overview – What does it do?
• On a Call for Cool, the UIFC
- Energizes Cooling Contactor
- Turns Circulating Fan On (at end of cool on delay)
- Manages Air Conditioner shut down at end of call for
cool
 De-energize contractor, turn fan off (at end of cool off delay)
• On a Call For Fan:
- Turn Circulating Fan On
• Provides Robust Diagnostic Information:
- Three Diagnostic LEDs:
 Amber LED: Flame strength
 Red LED: Sequence of Operation & Alarm Information
 Green LED: EnviraCOM status
- EnviraCOM Communications:
 EnviraCOM alarms available for display on VisionPro IAQ
9
Set Up, Installation and
Troubleshooting
Step 1 – Cross Reference
• Find the exact model number of the old control in
the cross reference
- United Technologies
- Rheem
- Nordyne
- Texas Instruments
- York
- White-Rodgers
- Goodman
- ICM
- Trane
11
Step 2 - Select Wiring Harness
• Choose the
correct wiring
harnesses for
the control you
are replacing
• Use Cross
Reference
D
Main Connector
C
Inducer & HSI Connector
12
Step 3 - Tag Wires
• Before removing any
wires from the old
board . . .
• Use tape to label
each of the individual
wires leading to the
IFC board
- This is just a
-
suggestion, not a
necessary part of
installation.
No need to label
wires on mutli-wire
plug
• Remove the existing
board
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Step 4 - Mount the UIFC
• Mount in same location
as old control
- All existing wires should
reach to the new control
• Mount vertically
- (surface of the board
going up and down)
• Be sure the board
won’t get wet
- (from condensation or
leaky humidifier, etc.)
14
Step 5 - Plug In Harness
• Harness connects from
old plug to new board
• Re-connect individual
wires to line voltage
loads
• Reconnect thermostat
wires
15
Step 6 - Set Safety Timings
• Switch S2
• Get recommended settings from Cross Reference
16
Safety Timings
* The shorter of the two periods listed (17 seconds) applies to the first trial only, while the longer
period (27 seconds) applies to the subsequent trials during the same call for heat.
17
Step 7 - Field Settings
• Switch S1
• Get settings from Cross Reference
COOL
FAN
OFF
DELAY
18
HEAT
FAN
ON
DELAY
HEAT
FAN
OFF
DELAY
Field Settings
19
Step 8 - Safety Timing Lockout Jumper
• Remove jumper to
lock-in safety
timings
Or
• Settings become
permanent after
the 10th full
operating cycle
with the new safety
timings even if the
jumper is not
removed
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LED Indicators
• FLAME (Amber)
- Signals low flame current
• STATUS (Red)
- Fault codes
FLAME
STATUS
E COM
• E-COM (Green)
- Shows presence of traffic
on the EnviraCOM™
circuit
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2011 S9200U1000 Enhancements
• S9200U1000 single-stage hot surface ignition
integrated furnace control is now shipping with the
following enhancements:
- Simplified instructions and wiring harness labels
- New included jumper wire to allow installation in some
applications
- New packaging
• Enhancements implemented with 1106 date codes
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Date Code Location
• Date code: 1106
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Wiring Harness Labels
• Harnesses labeled A – G
• Harnesses now referenced by letter in the
installation instructions form 69-2075
24
New Jumper
• There is a jumper wire labeled 50049508-001.
• This wire is provided to jumper the rollout pins, pins
5 & 11 on the S9200U1000 – used on Trane boards
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Jumper Installation
• Some applications require the OEM connector plug to
jumper the 5 and 11 rollout pins
12 9 6 3
11 8 5 2
10 7 4 1
• See Figure 2 on page 7 of I & I sheet 69-2075
26
Jumper Installation
• Apply the jumper to the corresponding pins on the
OEM connector and insert jumper wire
Jumper pins must be fully inserted and locked or control may not
function
27
Jumper Installation
• Plug OEM connector with installed jumper wire into the
board
Verify jumper pin locations before connecting to board
28
New Packaging
• Similar look and feel across the portfolio
• Updating packaging along with product
enhancements now shipping
29
Interfacing With The VisionPRO® IAQ
• If the VisionPro IAQ is part of the system with the
S9200, there is an added advantage of EnviraCOM
alarm alerts at the thermostat.
• Example if a Rollout
Limit Opens “Err 87”
will appear along
with a red light in the
upper right-hand
corner.
30
Product Cross Reference
Product Cross Reference
• Where do I find Honeywell electronic ignition cross
reference and selection information?
- www.customer.honeywell.com
- S9200U Cross Reference Guide - Form 63-9715
- Technician’s Quick Reference Guide – Form 69-2087
- Honeywell Application Selection and Cross
Reference Guide – Form 63-9575
- Honeywell Residential Technical Support: 1-800-468-1502
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www.customer.honeywell.com
• See Cross Reference Search box in right column.
33
S9200U Advantages
• When promoting the S9200U, keep these advantages in
mind
:
• A Universal control. This single controls replaces over 140 identities, and
with the keyed wiring harnesses included, finding the right part and
installation are a snap!
• Save time looking for the right part
• Installation in just a few simple steps
• Less parts to stock saves time and money stocking ONE control
instead of many that you may not use
• The on-board LED flame signal and system status indicators make
diagnosing and troubleshooting simple.
• Save time and reduce callbacks
• Less time correcting problems equals satisfied customers
• The EnviraCOM™ communications enabled added advantage provides:
• Local and/or remote status monitoring, diagnostics, troubleshooting,
and HVAC system control
34
S9200U1000
Universal Integrated Furnace
Control
(UIFC)
Knowledge Test
S9200U UIFC Knowledge Test
• Now that you completed this training module, take the
short quiz to test your knowledge.
36
HONEYWELL - CONFIDENTIAL
File Number
Test
1. The S9200U is a replacement control for Hot
Surface Ignition (HSI) furnaces? T or F
2. In addition to controlling the furnace, the S9200
can also control the electronic air cleaner,
humidifier, and air conditioner? T or F
3. The S9200 cannot control the circulating fan? T or
F
4. The replacement opportunity for this control is
small and should be short-lived? T or F
5. The key to replacement with this universal control
are the wiring harnesses that replace over 120
identities? T or F
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HONEYWELL - CONFIDENTIAL
File Number
Test
6. Safety timings and field settings are easily set
following the cross reference instructions and
setting the dip switches? T or f
7. The jumper must be cut to lock in the safety
timings, or they will never be locked in? T or F
8. The S9200 has three (3) LED’s to monitor flame,
fault codes and EnviraCOM status? T or F
9. If a VisionPro IAQ is installed as part of the
system, the EnviraCOM error codes will appear on
the thermostat? T or F
10. If you can’t find a cross reference for an existing
control you should:
a) Guess and hope for the best, or
b) Call Honeywell Residential Technical Support
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HONEYWELL - CONFIDENTIAL
File Number
Answer Key
1. T
2. T
3. F
4. F
5. T
6. T
7. F
8. T
9. T
10. B
39
HONEYWELL - CONFIDENTIAL
File Number