Transcript Prezentace aplikace PowerPoint

 United Polymers s.r.o.
is English (90%)- Czech (10%)
company
Main line of business is rubber and
plastic part production using different
technologies:
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Die cutting
Rubber injection and compression
moulding
Plastic injection moulding
Sticking extruded rubber profiles to seals
Laminating of extruded profiles and
sheets
Lathe cutting of rubber sealing rings
Tovární 605, 753 01 Hranice,
Czech Republic
Brief History:
 1999 – begining in CZ as Precision Cut Rubber, s.r.o.
(90% GB, 10% CZ),
 2000 – majority owner(PCR) bought by United
Polymers, the name of the company has been
changed to United Polymers s.r.o.,
 2002 – buying properties (land and buildings),
buildings refurbishment and construction of new
building,
 2004 – 90% share bought by a private company from
the UK. The company retains its name United
Polymers s.r.o.,
 2005 – beginning of the production of the lathe cut
parts,
 2013 – Commissioning of new storage facility
(400 m2), new office area hired.
Present Time:
 Production and storage area – 3500 m2
 Offices, changing rooms and other facilities
for employees – 900 m2
 92 employees
 one-, two-, three shifts operation
 Sales in the last year: CZK 94 mill. (98%
automotive)
 Export cca 36% (SK, HU, GB, F, USA, India,
GE, PL, TUR)
Organization chart
Plant
Manager
Production
(74)
Quality
(5)
Accounting
(4)
Sales &
marketing
(4)
Technical
department
(4)
Purchasing
department
(1)
Production(proportion of sales):
 Die cut parts (with or without adhesive) and
glued profile seals– 32%
 Plastic moulded parts – 14%
 Rubber moulded parts – 47%
 Lathe cut – 7%
Die cut parts
Die cutting – materials:
 Closed and Semi Closed cell Sponge
Rubber (EPDM, CR, NBR etc.)
 Crosslinked PE foam
 PUR foam
 Solid Rubber (EPDM, CR, NBR, SBR,
NR…)
 Unwoven textiles (polyester, PP)
 Cork
 Extruded sponge rubber profiles (EPDM,
CR, SBR)
Machinery:
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2x
1x
1x
1x
1x
1x
1x
1x
1x
ATOM S530CN
Fecken Kirfel – block splitter
IMESA- slitting machine
Samco 150
Merkle
Guilotine Metzner
EHVO laminator for extruded profiles
Laminator for sheet materials
Hydraulic Kiss Cut and Die Cut machine
ATOM S530CN
Kiss cut machine
Slitting machine - IMESA
BLOCK SPLITTER
Fecken Kirfel
Plastic parts:
 Materials:
Termoplastic elastomers –
TPV, SEBS…
Solid and softened plastics
– PVC, PP, PE, PA…
Plastic filled with glass or
talcum
Plastic parts:
Injection moulding machinery for
plastics :
 1x Biraghi 150
 1x Mitsubishi 280 (fully electrically
operated)
 1x Demag 100 (fully electrically
operated)
Biraghi 150
Mitsubishi 280
Demag 100
Rubber Parts:
 Material:
EPDM, NBR, HNBR,
NBR/PVC, NR, CR,
SBR, ACM, ECO, ….
Rubber parts
Moulding machinery:
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1x injection moulding machine Rutil 250
1x injection moulding machine Rutil 150
1x 2 position injection moulding machine INRUBB 250
(6 liters barrel capacity)
3x injection moulding machine Desma 250
3x two-etage copression moulding machine SGT-1, 300
tons, 800x1100mm
1x mill (calander machine)
3x compression moulding machines Daniels,
dimm. 400x400
1x Barwell extruder for the preparation of
blanks
1x postcuring oven
1x freezing machine for the removal of
overflows
Rutil 250
DESMA 250
INRUBB 250 – two positions
SGT-1
Lathe cut washers
 Materials:
EPDM, NBR, NBR/PVC, NR,
CR, SBR, ACM, AEM, ….
Lathe cut machinery:
 2x two-spindle lathes Max-Müller
 2x grinders
 1x automatic 4-spindle cutting machine
Delta
 screw extruder Colmec dia 70mm
 hot compressed air curing oven
Lathe Cut Parts
Combination of technologies,
assembling, combination of materials
Quality :
 ISO TS 16949:2009
 ISO 14001:2004
 Customer audits:
3M Deutschland, Automotive Lighting, AVON
AUTOMOTIVE, BATZ CZECH, BRANO,
CadenceInnovation, Cemm Thome, Contimental,
DENSO UK, DURA CZ, FACEA, FTE, Grupo Antolin
Bohemia, Hella, Hutchinson, Johnson Controls, Kautex,
Klein&Blazek, KSR, LINEX, Mahle, Tennex, Nichias
GmBH, Rossignol Galvanik, Sogefi, STANT, Sundram, TI
Auto, TRW, VARROC, Visteon, VW
Key Customers:
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Varroc Lighting
Grupo Antolin
SAS Automotive
Koito
Brano
Klein & Blažek
Hella
Rossignol Galvanik
Visteon (HVCC)
Fehrer
WITTE
SIEMENS
Facea
Cooper Standard
Hengst
Batz
DURA
Kautex
TRW
Toyoda
Tovární 605, 753 01 Hranice,
Czech republic
(the plant is located 3 km from the D1,exit 308, Hranice)
49°34'4.463"N
17°45'4.845"E
Thank you for your attention
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www.united-polymers.cz
phone: +420 / 581 699 521
fax: +420 / 581 699 519
e-mail: [email protected]
 Hranice, May 2013