Transcript 4.2.17 CETP Instructor PowerPoint Template

4.2.17
Installing Steel Piping in Vapor
Distribution Systems
Installing steel piping in customer gas appliance
distribution systems requires an understanding of proper
pipe fitting skills and fuel gas code requirements.
In this module you will learn to identify:
(1) Pipe size and pipe fittings commonly used in propane vapor
distribution systems
(2) Common piping procedures
4.2.17 Student Book  © 2004 Propane Education & Research Council
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Pipe & Pipe Fittings Used in Propane Vapor Systems
NFPA 58
2001
2.4.2 specifies that metallic pipe shall be
wrought iron or steel (black or galvanized),
brass, or copper. Wrought iron or steel pipe
must comply with the listed ASME or ASTM
standards.
NFPA 58
2004
5.8.3.1
Pipe Sizing. Propane piping must be of such size and installed to provide a
supply of propane sufficient to meet the maximum demand without undue loss of
pressure between the point of delivery and the gas utilization equipment.
Standard pipe of steel or wrought iron up to 12 inches in diameter is specified by
its nominal inside diameter (ID). The actual inside diameter of the pipe will vary
depending on the wall thickness of the pipe.
4.2.17 Student Book  © 2004 Propane Education & Research Council
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Pipe & Pipe Fittings Used in Propane Vapor Systems
The inside diameter of Schedule 40
1 inch pipe is more than 1 inch (1.049).
The inside diameter of a Schedule 80
1 inch pipe is less than 1 inch (0.951).
Figure 1. Pipe Schedules
& Relative Wall Thickness
A schedule number is used as a means of
specifying the wall thickness of pipe. The
National Fuel Gas Code, NFPA 54, requires
that steel and wrought iron pipe be at least
of standard weight (Schedule 40) in
pressure regulated vapor systems.
Types of Pipe Fittings. Pipe fittings are the components used in making turns or
connecting sections of piping systems. In propane piping systems, only steel and
malleable iron fittings are used with steel or wrought iron pipe.
Cast iron shall not be used.
4.2.17 Student Book  © 2004 Propane Education & Research Council
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Pipe & Pipe Fittings Used in Propane Vapor Systems
Figure 2. Screw Type Pipe Fittings
4.2.17 Student Book  © 2004 Propane Education & Research Council
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Pipe & Pipe Fittings Used in Propane Vapor Systems
Pipe Nipple. Pipe nipples are short pieces of pipe ranging
in length from "close" to ten inches. The most common
nipples are used in even inch lengths although they may be
obtained in half inch lengths.
Pipe Elbow. "Elbows" (ells) provide a turn in the piping.
One type consists of two openings, each with a female
thread. A 90o elbow provides a 90o bend, while a 45o elbow
makes a 45o turn. A 1" x 3/4" - 90o elbow would refer to an ell
with one 1" opening, one 3/4" opening and consisting of a 90o
bend.
Figure 3.
¾” X 5” Pipe Nipple
Figure 4.
Reducing Pipe Elbow
1 1/4” X ¾”
4.2.17 Student Book  © 2004 Propane Education & Research Council
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Pipe & Pipe Fittings Used in Propane Vapor Systems
Pipe Tee. "Tees" provide for a branch connection in the piping.
They have three openings, each with a female thread. Street tees
may also be used and they consist of two female threads and one
male thread. All three openings may be the same size or, if it is a
reducing tee, the openings will be of different sizes. To identify the
tee, first specify the run (straight through) dimension, followed by
the side outlet (branch) dimension.
Figure 5.
Reducing Tee
¾” X ¾” X ½”
Running Tee. A "running" connection of a tee consists of
connecting one end opening of the tee to a fitting or a piece of pipe.
Bullhead Tee. A "bullhead" connection of a tee means connecting
a fitting or a piece of pipe in the side opening of the tee.
Figure 6.
Running Tee
Figure 7.
Bullhead Tee
4.2.17 Student Book  © 2004 Propane Education & Research Council
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Pipe & Pipe Fittings Used in Propane Vapor Systems
Pipe Cap. "Caps," as illustrated in Figure 8,
are used to close the pipe cap end of a pipe.
Reducing Coupling. "Couplings" consist of
two openings, each with a female thread.
They are used to connect (couple) two male
threads. Reducing couplings are used to
connect two male threads of different sizes.
Figure 8.
Pipe Cap
Figure 9.
Reducing Coupling
Straight Coupling. The straight coupling
illustrated in Figure 10 joins two pipes of the
same size together.
Pipe Plug. "Plugs," as illustrated in Figure 11,
are used to close a tapping in a fitting.
Figure 10.
Straight Coupling
4.2.17 Student Book  © 2004 Propane Education & Research Council
Figure 11.
Pipe Plug
Pages 5 & 6
Pipe & Pipe Fittings Used in Propane Vapor Systems
Union. Fittings know as "unions" (Figure 12) permit a
quick connection or disconnection of a fuel line. A union
consists of two union halves and a collar. The two union
halves are made tight by the tightening of the collar.
Unions with an insulator between the two halves (dielectric
union) are used when joining dissimilar metals to help
prevent electron flow (corrosion).
Figure 12.
Dielectric Union
A "ground joint" union may be used on gas piping where
cathodic protection is not required. The two halves of the
"ground joint" union are made tight by a metal-to-metal seal
and no gasket is required. However, the union faces are
factory-ground to fit. Therefore, the halves are not
interchangeable.
4.2.17 Student Book  © 2004 Propane Education & Research Council
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Identifying Common Piping Procedures
Care of Pipe and Pipe Fittings. Pipe should
be handled with sufficient care to help prevent
damage to the male threads. Pipe with stripped,
chipped, corroded, or otherwise damaged threads
must not be used.
Pipe Vise. The pipe vise is used to hold the pipe
during the cutting and threading operation.
Figure 13. Pipe Vise
4.2.17 Student Book  © 2004 Propane Education & Research Council
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Identifying Common Piping Procedures
Measuring Pipe Lengths. Allowances must be made for pipe fittings when
cutting pipe to conform to a piping plan. Some pipe fittings have been standardized,
so when standard fitting allowances are used it is only necessary to measure to the
center of the fitting. The "fitting allowance" (Figure 14) is the distance from the end
of the pipe to the center opening of the fitting.
Figure 14. Fitting Allowance
& Make-Up
4.2.17 Student Book  © 2004 Propane Education & Research Council
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Identifying Common Piping Procedures
Figure 15. Average Make-up Distances
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Identifying Common Piping Procedures
The "end-to-end" measurement (Figure 16) is
equal to the length of a piece of pipe with no
fittings.
Figure 16. End-to-End
Measurement
The "end-to-center" measurement is equal to the
distance between one end of the pipe and the
center of the opening of the fitting attached to
the other end (Figure 17).
Figure 17. End-to-Center
Measurement
Figure 18. Center-to-Center
Measurement
The "center-to-center" measurement is equal to
the distance between the center of the openings
of two fittings connected by a piece of pipe
(Figure 18).
4.2.17 Student Book  © 2004 Propane Education & Research Council
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Identifying Common Piping Procedures
Pipe Cutters. There are two types of pipe
cutters commonly used. They are identified by the
number of cutting wheels. Single wheel cutters
(Figure 19) have only one cutting wheel and two
or more roller wheels.
Care must be used to square the pipe cutter when
starting the cut or a double cut or screw cut may
result.
Figure 19. Single Wheel
Cutter
Inspect the first cut and make certain that all cutting wheels are in the same groove.
This is called "tracking." Special care must be taken when using three and four
wheel cutters to be sure that they track properly. Always rotate cutter handle
towards the open face of cutter.
4.2.17 Student Book  © 2004 Propane Education & Research Council
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Identifying Common Piping Procedures
Pipe Reamer. When a pipe is cut using a pipe cutter, a metal burr
is left on the inside wall of the pipe. The burr is removed with a pipe reamer
(Figure 20). The point of the pipe reamer is inserted into the end of the pipe
and rotated to remove the burrs from the wall.
Figure 20. Pipe Reamer
4.2.17 Student Book  © 2004 Propane Education & Research Council
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Identifying Common Piping Procedures
Figure 21. Pipe Threads
4.2.17 Student Book  © 2004 Propane Education & Research Council
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Identifying Common Piping Procedures
Pipe Threader. Pipe and fitting threads must comply with the American
Standard for pipe threads. The standard pipe thread has a taper of 3/4" per foot.
A good set of pipe threads using 1/2," 3/4," and 1" pipe is about 10 complete
threads.
Pipe threading tools are composed of two
parts, dies, and stocks. The die is the part of
the pipe threading tool that does the cutting of
the male threads. Each die assembly has
four sets of cutting edges that must be
mounted in the proper sequence. This will
allow each set to cut a little deeper than the
set preceding it. The cutting edges must also
be positioned properly, so each will track in
the same thread. Since the cutting edges are
on a taper, each set must be installed so the
pipe will enter the larger end first.
Figure 22. Stock and Die
4.2.17 Student Book  © 2004 Propane Education & Research Council
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Identifying Common Piping Procedures
Pipe Threader. Before starting the threading, a few drops of oil should be put
on the pipe to lubricate the stock guide. As soon as the die is started on the
pipe, additional cutting oil should be put on the threading area to ease cutting
and to reduce wear on the cutting edges. Additional cutting oil should also be
applied several times during the cutting of a complete set of threads. Always use
cutting oil; do not use a substitute.
The die should be run onto the pipe until the end of the pipe is even or protrudes
about two threads beyond the back of the die.
Figure 22. Stock and Die
4.2.17 Student Book  © 2004 Propane Education & Research Council
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Identifying Common Piping Procedures
Making Threaded Pipe Connections. The most important objective in any
gas piping installation is to be sure that the piping connections are gastight.
Step 1:
Clean the threads of both the pipe and fitting to be
assembled.
Step 2:
Once cleaned, check the threads carefully to be sure they
are in good condition.
Step 3:
Properly apply a thread sealing compound (pipe joint
compound) or pipe sealant tape to the male threads only.
Do not apply sealing compound to the first two or
three threads.
Step 4:
Secure all sections of pipe before making the connection.
4.2.17 Student Book  © 2004 Propane Education & Research Council
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Identifying Common Piping Procedures
Making Threaded Pipe Connections.
Step 5:
Assemble the fitting on the pipe by hand and use a pipe
wrench to complete the connection.
Step 6:
After the piping system is completely assembled, each
outlet, including a valve, must be closed gas-tight with a
threaded plug or cap immediately after installation as
required by 6.7.2.1 of NFPA 54, 2002 edition.
•
Step 7:
New piping and modified branches of existing piping
systems must be successfully pressure tested at 1½
times normal working pressure, but no less than 3 psig for
a minimum of 10 minutes prior to their connection to gas
appliances, as prescribed by Chapter 7 of NFPA 54.
A leak check of the complete vapor distribution system,
including appliance connections must be performed before
the system is placed into service.
4.2.17 Student Book  © 2004 Propane Education & Research Council
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Identifying Common Piping Procedures
Installing Piping Outside the Building. Two basic factors to consider
when burying piping are the pipe cover requirements and protection against
corrosion.
1.
Cover Requirements: Underground piping systems should have at least
18 inches (46 cm) of cover. With certain exceptions, cover may be
reduced to 12 inches (30 cm). If 12 inches (30 cm) cannot be maintained,
the pipe must be installed in conduit or bridged (shielded).
2.
Protection Against Corrosion: Buried gas piping must also be protected
against corrosion in an approved manner. Also, when dissimilar metals are
joined underground, an insulating coupling or fitting shall be used.
4.2.17 Student Book  © 2004 Propane Education & Research Council
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Identifying Common Piping Procedures
Installing Piping Inside the Building. All propane piping installed inside a
structure must meet state and local regulations, as well as national standards to
insure a proper installation. Piping supports must be of adequate strength and
located at proper intervals.
Figure 23. Piping Support Spacing Intervals
4.2.17 Student Book  © 2004 Propane Education & Research Council
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Identifying Common Piping Procedures
NFPA 54
2002
5.6.5 Workmanship and Defects. Gas pipe, tubing, and fittings shall
be clear and free from cutting burrs and defects in structure or
threading and shall be thoroughly brushed, and chip and scale blown.
Defects in pipe, tubing, and fittings shall not be repaired. Defective
pipe, tubing, and fittings shall be replaced.
7.1.1.1 Prior to acceptance and initial operation, all piping installations shall be
inspected and pressure tested to determine that the materials, design, fabrication,
and installation practices comply with the requirements of this code.
7.1.1.3 Where repairs or additions are made following the pressure test, the
affected piping shall be tested. Minor repairs and additions are not required to be
pressure tested provided that the work is inspected and connections are tested
with a non-corrosive leak-detecting fluid or other leak-detecting methods approved
by the authority having jurisdiction.
7.1.1.4 Where new branches are installed from the point of delivery to new
appliance(s), only the newly installed branch(es) shall be required to be pressure
tested. Connections between the new piping and the existing piping shall be tested
with a non-corrosive leak-detecting fluid or approved leak-detecting methods.
4.2.17 Student Book  © 2004 Propane Education & Research Council
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Identifying Common Piping Procedures
8.5.7 Sediment Trap. If there is no sediment trap, one shall be installed as
close to the inlet of the equipment as practicable at the time of equipment
installation. The sediment trap shall be either a tee fitting with a capped nipple in
the bottom outlet as illustrated in Figure 8.5.7, or another device recognized as
an effective sediment trap. Illuminating appliances, ranges, clothes dryers,
decorative appliances for installation in vented fireplaces, gas fireplaces, and
outdoor grills shall not be required to be so equipped.
G
as suppl y i nl et
To
equi pment
i nl et
P
i pe tee
P
i pe ni ppl e
3 i nches
mi ni mum
Cap
Figure 24. Sediment Trap
(as shown in Figure 8.5.7 in NFPA 54, 2002 edition)
4.2.17 Student Book  © 2004 Propane Education & Research Council
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Time to See If You Got the Key Points of
This Module…
• Complete the Review on pages 19 - 21.
• See if you are ready for the Certification
Exam by checking off the
performance criteria on page 22 &
23.
4.2.17 Student Book  © 2004 Propane Education & Research Council
Pages 19 - 23