Transcript 10684InternationalPaintLtd

International Paint Ltd.
Oil & Gas Solutions
Agenda (2.5 hours)
1. International Paint Product Range
2. Structural Steel
3. Corrosion Under Insulation (CUI)
4. Tank Linings
5. Concrete
6. Pipelines
7. Passive Fire Protection (PFP)
8. Summary
All products supplied and technical advice and recommendations given are subject to our standard conditions of sale.
Any information given here is for guidance only and no representation or warranty is given as to its potential use.
International Paint
The Oil & Gas Partner of Choice
 International Paint supply all the major multinationals in the Oil & Gas
Industry.
 International Paint are named on the Shell, Exxon, Chevron, Saudi
Aramco, Dow, Vopak global specifications to name but a few.
 We work closely with the owners to provide technical support and
ensure our products meet their needs through test work.
 Our support ensures that the owners see the true value of using
International Paint products.
 On-site we can provide technical consultation on choice of paint for
difficult maintenance jobs as well as Technical Support Representatives
to attend application of the paint and train the applicator.
All products supplied and technical advice and recommendations given are subject to our standard conditions of sale.
Any information given here is for guidance only and no representation or warranty is given as to its potential use.
International Paint –
Supplying all your paint needs
High Temperature
Surfaces
Corrosion
Under
Insulation
Structural
Steel
Tank
Externals
Tank
Internals
OEM
Concrete
Fire
Protection
All products supplied and technical advice and recommendations given are subject to our standard conditions of sale.
Any information given here is for guidance only and no representation or warranty is given as to its potential use.
International Paint - Technology Leader
 International Paint have various systems which utilise market
leading technology to provide solutions to your most difficult
corrosion issues:
 Intertherm 751 CSA – unique, patented heat & corrosion resistance
 Enviroline – High performance, thick film, rapid cure tank linings
 Ceilcote – Resistant to the most highly aggressive chemical attack
 Intercrete – Cementitious repair mortars and linings
 Chartek – 100% volume solids passive fire protection
All products supplied and technical advice and recommendations given are subject to our standard conditions of sale.
Any information given here is for guidance only and no representation or warranty is given as to its potential use.
Structural Steel
All products supplied and technical advice and recommendations given are subject to our standard conditions of sale.
Any information given here is for guidance only and no representation or warranty is given as to its potential use.
Typical Paint Specification for
Un-Insulated External Surfaces <120˚C
Polyurethane Topcoat – 50µm
Epoxy Intermediate – 100µm
Zinc Rich Primer – 50µm
Steel Substrate
All products supplied and technical advice and recommendations given are subject to our standard conditions of sale.
Any information given here is for guidance only and no representation or warranty is given as to its potential use.
 Zinc silicate technology
 Rapid overcoating – within 4½ hours
 Available with various zinc levels to fulfil International Standards
requirements
All products supplied and technical advice and recommendations given are subject to our standard conditions of sale.
Any information given here is for guidance only and no representation or warranty is given as to its potential use.
Zinc primers
Often, specifications for zinc primers will be guided by the following
industry standards, which set levels of zinc dust in the dried film:
Standard
SSPC Paint 20
Standard
Zinc Level
Level 1
≥85%
Level 2
≥77% <85%
Level 3
≥65% <77%
NORSOK M501
≥80%
ISO 12944
≥80%
ASTM D520 – zinc dust should contain >94% zinc metal
All products supplied and technical advice and recommendations given are subject to our standard conditions of sale.
Any information given here is for guidance only and no representation or warranty is given as to its potential use.
Micaceous Iron Oxide - MIO
 MIO is a lamella type (flake like) form of iron oxide which is insoluble in
water, organic solvents and alkalis
 When incorporated into the coating dry film, its lamella type shape aligns
itself parallel to the substrate providing a barrier of overlapping flakes
Dry Film
 This barrier prevents the ingress of water, oxygen and ions and thus
seriously slows down the corrosion of steel
MIO
flakes
Steel Substrate
MIO Flakes
All products supplied and technical advice and recommendations given are subject to our standard conditions of sale.
Any information given here is for guidance only and no representation or warranty is given as to its potential use.
Barrier Pigments – MIO - micaceous iron oxide
Pigment
Conventional “spherical”
STEEL SUBSTRATE
All products supplied and technical advice and recommendations given are subject to our standard conditions of sale.
Any information given here is for guidance only and no representation or warranty is given as to its potential use.
Barrier Pigmentation
Role of a Top / Finish Coat
 A high quality finish and vibrant colours are important for any structure
.
 The main function of finishes is to resist the damaging effects of the sun
which is normally interpreted in coatings as ultraviolet (UV) resistance
as well corrosion protection.
 UV resistance is the ability of a finish coat to maintain its colour and
gloss level over an extended period of time
All products supplied and technical advice and recommendations given are subject to our standard conditions of sale.
Any information given here is for guidance only and no representation or warranty is given as to its potential use.
Durability of Finishes
The Carbon-Carbon (C-C) bonds within
traditional “organic” coatings are less
resilient than those found in acrylic
polysiloxanes
Polysiloxane coatings are significantly
more resilient to UV (sunlight)
degradation which means much
improved cosmetic properties over time
in service
All products supplied and technical advice and recommendations given are subject to our standard conditions of sale.
Any information given here is for guidance only and no representation or warranty is given as to its potential use.
Gloss Retention Over Time - UV A
Gloss Retention (%)
100
POLYSILOXANE
80
60
POLYURETHANE
40
20
ALKYD
EPOXY
EPOXY - ACRYLIC
0
0
500
1000
1500
Time (hrs)
All products supplied and technical advice and recommendations given are subject to our standard conditions of sale.
Any information given here is for guidance only and no representation or warranty is given as to its potential use.
2000
2500
3000
Colour Stability – External Exposure
3
2.5
Delta E
2
Epoxy Polysiloxane
Acrylate Polysiloxane
1.5
Polyurethane
1
0.5
0
0
2
4
6
8
10
12
Months
All products supplied and technical advice and recommendations given are subject to our standard conditions of sale.
Any information given here is for guidance only and no representation or warranty is given as to its potential use.
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Air separation unit - Germany
New steelwork required a durable,
corrosion resistant paint system to
protect the steel and keep it looking
good for many years.
A 3 coat zinc based system was
chosen from International Paint.
The Interzinc 22 primer and Intergard
475HS intermediate give long-term
corrosion resistance and the
Interthane 990 topcoat provides a
long-term cosmetically good finish.
All products supplied and technical advice and recommendations given are subject to our standard conditions of sale.
Any information given here is for guidance only and no representation or warranty is given as to its potential use.
Refinery vessel externals
Un-insulated vessel externals
coated with Interseal 670 and
Interthane 990
All products supplied and technical advice and recommendations given are subject to our standard conditions of sale.
Any information given here is for guidance only and no representation or warranty is given as to its potential use.
Maintenance of Tank Externals
In order to reduce the amount of dust
created the previous coating on
these tanks was removed by hydro
blasting.
Surface tolerant Interplus 356 was
used to prime the hydro blasted steel
followed by epoxy intermediate
Interseal 670HS and a top coat of
Interthane 990.
The system was roller applied and
cured at 0°C allowing application
during the winter with no additional
heating.
All products supplied and technical advice and recommendations given are subject to our standard conditions of sale.
Any information given here is for guidance only and no representation or warranty is given as to its potential use.
Long lasting finish
Vessels at a gas processing plant in the Netherlands
coated with Interfine 878
All products supplied and technical advice and recommendations given are subject to our standard conditions of sale.
Any information given here is for guidance only and no representation or warranty is given as to its potential use.
2009 – Condensate Separator Container
(PEMEX, Mexico)
 Interzone 954 was applied
while the condenser was
operating and damp
 The product had a hard
drying time of 8 hours
“Power Tool Cleaning” (SSPC- P3)
Condensate Separator Vessel
 There was no problem with
runoff or condensation on
the surface
All products supplied and technical advice and recommendations given are subject to our standard conditions of sale.
Any information given here is for guidance only and no representation or warranty is given as to its potential use.
2009 – Condensate Separator Container
(PEMEX, Mexico)
Application of Interzone 954
Application of Interzone 954
on 6” condensate pipe
All products supplied and technical advice and recommendations given are subject to our standard conditions of sale.
Any information given here is for guidance only and no representation or warranty is given as to its potential use.
2007 – Ettrick Sage Hot Tap Project
(ExxonMobil, UK)
Hot tap structure (500 ltrs )
- Surface prep: blast Sa2.5 or SSPC-SP6
- Full coat Interzone 954 (450m)
All products supplied and technical advice and recommendations given are subject to our standard conditions of sale.
Any information given here is for guidance only and no representation or warranty is given as to its potential use.
2003 – Valves
(PEMEX, Mexico) (cont.)
 Manually cleaned and
washed with fresh water
 Two coats of Interzone
954 applied with
conventional spray
equipment and a brush
All products supplied and technical advice and recommendations given are subject to our standard conditions of sale.
Any information given here is for guidance only and no representation or warranty is given as to its potential use.
2003 – Valves
(PEMEX, Mexico) (cont.)
Application of Interzone 954 grey
Final appearance of
Interzone 954 yellow
All products supplied and technical advice and recommendations given are subject to our standard conditions of sale.
Any information given here is for guidance only and no representation or warranty is given as to its potential use.
High Temperature
Coatings
All products supplied and technical advice and recommendations given are subject to our standard conditions of sale.
Any information given here is for guidance only and no representation or warranty is given as to its potential use.
High Heat
Certain epoxy-phenolic binder systems are suitable for high
temperatures up to the 230°C (446°F) limit, thereafter,
alternative ‘inorganic’ binder systems need to be used
Product Name
Resin Type
Maximum
Temperature
Intertherm 715*
Modified Silicone
<100°C
Intertherm 228
Epoxy Phenolic
230°C
Intertherm 875*
Silicone-acrylic
260°C
Titanium Modified
Inorganic Co-Polymer
400°C
Silicone
540°C
Intertherm 751 CSA
Intertherm 50*
*For some of these materials where improved corrosion
protection is required, the Intertherm products can be
applied directly over zinc rich primers (e.g. Interzinc 22)
All products supplied and technical advice and recommendations given are subject to our standard conditions of sale.
Any information given here is for guidance only and no representation or warranty is given as to its potential use.
Durable finish for chimney stacks
New chimney stack
operating at this refinery
required a high
temperature resistant
finish.
Interzinc 22 was applied to
the grit blasted surface in
the workshop and once
installed on site Intertherm
50, aluminium silicone was
applied.
All products supplied and technical advice and recommendations given are subject to our standard conditions of sale.
Any information given here is for guidance only and no representation or warranty is given as to its potential use.
Corrosion Under
Insulation
All products supplied and technical advice and recommendations given are subject to our standard conditions of sale.
Any information given here is for guidance only and no representation or warranty is given as to its potential use.
Inorganic Zinc Silicate Coatings
 Many engineers strictly follow the NACE
RP0198 recommendations, & use IOZ for
all high temperature service above 120°C.
 BUT … NACE do not recommend the use
of Zinc Silicates (or Galvanising) on Carbon
Steel under warm, wet Insulation.
CUI with IOZ Primer
“.…Inorganic Zinc Coatings or Galvanising shall not be used under
Thermal Insulation in the 50-150°C service temperature range for long
term or cyclic service. Zinc provides inadequate resistance in closed,
sometimes wet environments.…”
All products supplied and technical advice and recommendations given are subject to our standard conditions of sale.
Any information given here is for guidance only and no representation or warranty is given as to its potential use.
Intertherm 50 – Cyclic heating to 400°C
After heating
to 3x400°C
Visually the
coating was in
good condition
Followed by
12 months
C5M
Rust Ri 5
Cracking Density 5;
Size 3-5
All products supplied and technical advice and recommendations given are subject to our standard conditions of sale.
Any information given here is for guidance only and no representation or warranty is given as to its potential use.
Gas Processing Plant, Austria
Gas processing plant in Austria.
The gas driers are filled with
SilicaGel to absorb moisture from
the gas.
Equipment cycles from ambient up
to over 300˚C in order to drive
moisture out of SilicaGel once it is
saturated.
Previous
zinc
silicate
and
aluminium silicone system had
failed.
All products supplied and technical advice and recommendations given are subject to our standard conditions of sale.
Any information given here is for guidance only and no representation or warranty is given as to its potential use.
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CUI Coating Selection
Coating to
prevent CUI
New Construction
0-200°C
0-400ºC
Maintenance
0-100°C
0-150°C
0-200°C
0-400ºC
Blast Sa2½
Blast Sa2½
St2/St3
St2/St3
SA 2.5
SP11 / SA 2.5
Intertherm 228
Intertherm 751
CSA 1 x 175μm
Interseal
670HS
Interplus 256
Intertherm
228
Intertherm
751 CSA
2 x 100μm
2 x 100μm
2 x 100μm
2 x 80μm
2 x 100μm
All products supplied and technical advice and recommendations given are subject to our standard conditions of sale.
Any information given here is for guidance only and no representation or warranty is given as to its potential use.
Interplus 256 – Preventing CUI
Stripper columns were coated with
Interplus 256 (aluminium) whilst in
service.
The surface temperature was 56°C
and 3 coats of Interplus 256 were
applied in quick succession to create
a total dry film thickness of 150200µm.
After the coating had cured the
insulation was replaced on the stripper
columns
All products supplied and technical advice and recommendations given are subject to our standard conditions of sale.
Any information given here is for guidance only and no representation or warranty is given as to its potential use.
Intertherm 228 – Case History
Intertherm 228 was applied to
the outside of this insulated
vessel.
The vessel had been suffering
from Corrosion Under
Insulation (CUI)
All products supplied and technical advice and recommendations given are subject to our standard conditions of sale.
Any information given here is for guidance only and no representation or warranty is given as to its potential use.
Intertherm 751 - Product Properties
 Two component
 Ambient cure
 High build - 1x200μm or
2x125μm
 High temperature corrosion
resistant coating - 400ºC
 Resistant to temperature
cycling
 Based on Titanium Modified
Inorganic Copolymer
Technology
 Pigmented with Aluminium
Flake
All products supplied and technical advice and recommendations given are subject to our standard conditions of sale.
Any information given here is for guidance only and no representation or warranty is given as to its potential use.
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Temperature Cycle – Ambient to 300°C
Preparation - Garnet Blast Sa2
Roller Application – 2 Coats
No Insulation
Aluminium Jacket with Perforations
for Protection
All products supplied and technical advice and recommendations given are subject to our standard conditions of sale.
Any information given here is for guidance only and no representation or warranty is given as to its potential use.
Cyclic Pipeline in C5M
Environment
Photographs from 1st
inspection after 11 months.
Inspected again after 28
months and was still in
good condition.
Following
successful
trial
customer has specified Intertherm
751 CSA for all vessels and
pipeline under insulation
All products supplied and technical advice and recommendations given are subject to our standard conditions of sale.
Any information given here is for guidance only and no representation or warranty is given as to its potential use.
Propane Treater Unit - Australia
Temperature °C
260
80
40
Time
All products supplied and technical advice and recommendations given are subject to our standard conditions of sale.
Any information given here is for guidance only and no representation or warranty is given as to its potential use.
Propane Treater Unit, Australia
Application October 2005.
Grit blast 2.5.
Airless Spray Applied.
1x200µm.
Total Area 200m².
All products supplied and technical advice and recommendations given are subject to our standard conditions of sale.
Any information given here is for guidance only and no representation or warranty is given as to its potential use.
Propane Treater Unit, Australia
Photographs during inspection
after one year in service. Also
passed second inspection in
October 2007.
All products supplied and technical advice and recommendations given are subject to our standard conditions of sale.
Any information given here is for guidance only and no representation or warranty is given as to its potential use.
Propane Treater Unit, Australia
Further inspections have
shown 7 years service with no
signs of degradation
2008
All products supplied and technical advice and recommendations given are subject to our standard conditions of sale.
Any information given here is for guidance only and no representation or warranty is given as to its potential use.
2011
Linings
All products supplied and technical advice and recommendations given are subject to our standard conditions of sale.
Any information given here is for guidance only and no representation or warranty is given as to its potential use.
International Paint Linings Offer
 International Paint have the largest linings range in the market
 International paint linings can be use to protect the storage tanks,
process vessels, equipment, pipe lines and secondary containment
areas.
 International Paint linings can protect both steel and concrete
substrates from attack by a wide range of aggressive chemicals.
 The International Paint Linings Offer includes epoxy, epoxy phenolic,
epoxy novolac, vinyl ester, novolac vinyl ester, polyurethane and
polyurea/polyurethane hybrid technology.
All products supplied and technical advice and recommendations given are subject to our standard conditions of sale.
Any information given here is for guidance only and no representation or warranty is given as to its potential use.
44
Interline
 Interline is International Paint’s core linings offer
 In the market since 1970s
 Mostly epoxy based linings for general internal tank lining use
 Widely specified by Oil & Gas Majors and global chemical producers
 Range has numerous owner approvals and long track record of
success.
 Normally used to protect steel storage tanks
All products supplied and technical advice and recommendations given are subject to our standard conditions of sale.
Any information given here is for guidance only and no representation or warranty is given as to its potential use.
45
Interline Product Highlights
 Interline 850
Cost effective, new construction epoxy tank lining. Thin film to offer the
lowest cost per square meter in terms of material cost.
 Interline 984
Multi-purpose epoxy phenolic tank lining. Resistant up to 90°C in
constant immersion. Suitable for immersion in hydrocarbons including
biofuels. One of the few tank linings approved to EI 1541 making it
suitable for EI/JIG Standard 1530 compliant jet fuel storage systems
 Interline 984 Matcote
Chopped strand reinforced lining system applied by automatic chopper
gun and spray equipment. Applies reinforced lining system at faster
rates than conventional hand lay systems.
All products supplied and technical advice and recommendations given are subject to our standard conditions of sale.
Any information given here is for guidance only and no representation or warranty is given as to its potential use.
46
Interline Examples
Diesel storage tank in South Africa.
Lined with Interline 984
Jet Fuel Tank in Turkey.
Lined with Interline 850
Brine tank in Malaysia.
Internally lined with Interline 399
All products supplied and technical advice and recommendations given are subject to our standard conditions of sale.
Any information given here is for guidance only and no representation or warranty is given as to its potential use.
47
Ceilcote
 Ceilcote Company founded in 1926
 Acquired by International Paint in 2006
 Specialists in vinyl ester and novolac vinyl ester resins which can resist
the most aggressive chemical environments
 Leaders in the protection of Flue Gas De-Sulphurisation plants
 Usually used to protect steel and concrete chemical storage tanks and
secondary containment areas.
All products supplied and technical advice and recommendations given are subject to our standard conditions of sale.
Any information given here is for guidance only and no representation or warranty is given as to its potential use.
48
Ceilcote Product Highlights
 Ceilcote Mat Screed Systems
Highly reinforced systems to give high strength and chemical
resistance. These hand applied systems give long term chemical
resistance, ideal for concrete tanks and secondary containment areas.
 Ceilcote CeilLine Systems
The flexible base layer in the CeilLine systems give crack bridging
properties which means that if the concrete moves and cracks after
application of the system the topcoat will remain intact and not crack.
 Ceilcote 282HB
Widely specified in Flue Gas De-Sulphurisation equipment – Ceilcote
282 has excellent high temperature resistance and this high build
version can be applied to the correct thickness in 2 coats instead of 3.
All products supplied and technical advice and recommendations given are subject to our standard conditions of sale.
Any information given here is for guidance only and no representation or warranty is given as to its potential use.
49
Ceilcote Examples
Crystallisers in Jordan.
Internally lined with Ceilcote 180
Secondary Containment Area in Turkey.
Lined with Ceilcote 232 Mat Screed
Flue Gas De-Sulphurisation Unit in Austria
Lined with Ceilcote 282
All products supplied and technical advice and recommendations given are subject to our standard conditions of sale.
Any information given here is for guidance only and no representation or warranty is given as to its potential use.
50
Enviroline
 Enviroline Company founded in 1960
 Acquired by International Paint in 2008
 Specialists in high temperature resistant epoxy novolac linings
 Enviroline products offer cost reduction to the asset owner due to quick
return to service times and winter cure grades
 Specified by many Oil & Gas Majors
 Usually used to protect steel storage tanks and process vessels
All products supplied and technical advice and recommendations given are subject to our standard conditions of sale.
Any information given here is for guidance only and no representation or warranty is given as to its potential use.
51
Enviroline Product Highlights
 Enviroline 376F-60
Flake and fibre reinforced spray applied in one thick coat of 1500µm.
Does not required any other layers or rollering as traditional reinforced
system do.
Full cure in 14 hours at 25°C
 Enviroline 376F LT Series
Low Temperature cure grade. Cures down to -7°C. Cure in 3 days at
0°C. Traditional epoxy linings do not cure below 5°C and are not
recommended to cure below 10°C.
 Enviroline 405HT
High temperature immersion resistant thick film lining. Can resist up to
120°C in constant immersion. Applied in one thick coat of 500µm. Full
cure in 14 hours at 25°C.
All products supplied and technical advice and recommendations given are subject to our standard conditions of sale.
Any information given here is for guidance only and no representation or warranty is given as to its potential use.
52
Enviroline Examples
High temperature process vessel in Italy.
Internally lined with Enviroline 405HT
Buried pipeline in USA.
Externally lined with Enviroline 376F-30
Buried Fuel Tank in USA.
Lined with Enviroline
All products supplied and technical advice and recommendations given are subject to our standard conditions of sale.
Any information given here is for guidance only and no representation or warranty is given as to its potential use.
53
Storage Tank Base
 Chemical storage tank in the UK
required sealing of the gap between
tank and tank base.
 Intercrete products are used with an
elastic reinforcement tape to seal the
gap between the tank and the tank
base.
 The Intercrete system is has good
adhesion to both concrete and steel to
prevent water entering
 The Intercrete system also has good
flexibility to allow for differential
movement of steel and concrete
All products supplied and technical advice and recommendations given are subject to our standard conditions of sale.
Any information given here is for guidance only and no representation or warranty is given as to its potential use.
Tank Base Sealing
Gap between concrete
base and steel tank was
sealed with an Intercrete
system and top coated with
Interfine 691.
The system creates a
flexible waterproof seal
which will allow for the
different movement of the
steel and concrete
All products supplied and technical advice and recommendations given are subject to our standard conditions of sale.
Any information given here is for guidance only and no representation or warranty is given as to its potential use.
Concrete
All products supplied and technical advice and recommendations given are subject to our standard conditions of sale.
Any information given here is for guidance only and no representation or warranty is given as to its potential use.
 International Paint supply the full range of products and lining to repair
and protect concrete containment areas in the Oil & Gas Industry.
 The cementitious rebuilding products can be used to repair damaged
and degraded concrete.
 The linings can be used in areas of continuous immersion, such as
storage tanks and also in areas of splash and spill such as secondary
containment areas.
All products supplied and technical advice and recommendations given are subject to our standard conditions of sale.
Any information given here is for guidance only and no representation or warranty is given as to its potential use.
Intercrete
All products supplied and technical advice and recommendations given are subject to our standard conditions of sale.
Any information given here is for guidance only and no representation or warranty is given as to its potential use.
Intercrete
 Intercrete was launched in 2012
 Intercrete are cementitious, water based products
 Intercrete products are designed to repair and protect concrete
 Intercrete offers an excellent barrier to water along with high
compressive strength and adhesion.
 No primer required. The products are applied to concrete which is wet
with clean water meaning that you do not need to wait for the concrete
to dry before applying Intercrete.
 Usually used to repair and protect concrete tanks
All products supplied and technical advice and recommendations given are subject to our standard conditions of sale.
Any information given here is for guidance only and no representation or warranty is given as to its potential use.
59
Intercrete 4801
 High build structural repair
mortar.
 80mm in one application to
overhead and vertical repairs.
 Can be bulked out with stones
for deeper holes.
 No primer required.
 Applied to a water saturated
substrate.
Demonstration Video
All products supplied and technical advice and recommendations given are subject to our standard conditions of sale.
Any information given here is for guidance only and no representation or warranty is given as to its potential use.
Intercrete 4820
 Waterproof protective render, pore filler &
fairing coat.
 Withstand water pressure up to 10 bar.
 Maximum thickness 6mm. Can be featheredged to 0mm.
 Used to fill blow holes etc.
 Applied by trowel can be bagged rubbed.
Demonstration Video
All products supplied and technical advice and recommendations given are subject to our standard conditions of sale.
Any information given here is for guidance only and no representation or warranty is given as to its potential use.
Intercrete 4840
Cementitious coating
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Waterproofing cementitious coating
Resists 10 bar water pressure (positive and negative)
2mm is equivalent to 100mm concrete cover
Flexible withstand thermal expansion and contraction
Spray applied for large areas
Can be applied to damp and green concrete
25 years track record
All products supplied and technical advice and recommendations given are subject to our standard conditions of sale.
Any information given here is for guidance only and no representation or warranty is given as to its potential use.
Secondary Containment area
protection
The concrete floor area around
tanks containing 31%
hydrochloric acid and 33%
Sodium hydroxide was protected
with Ceilcote 380 primer and
Ceilcote 232 novolac vinyl ester
chemically resistant lining.
All products supplied and technical advice and recommendations given are subject to our standard conditions of sale.
Any information given here is for guidance only and no representation or warranty is given as to its potential use.
Drain Channel Sump
Oman
This sump in the Mechanical Vapour Compression (MVC)
Plant was suffering from attack by oily water from drain
channels at a temperature of less than 100˚C
The damaged concrete was
primed with Ceilcote 380
concrete primer, rebuilt with
paste made of Ceilcote 380
mixed with powder and then
coated with Ceilcote 222HT to
provide long-term chemical
resistance.
All products supplied and technical advice and recommendations given are subject to our standard conditions of sale.
Any information given here is for guidance only and no representation or warranty is given as to its potential use.
New Construction Power Station
Flue Gas De-sulphurisation unit
at a new build power station in
Saudi Arabia.
Ceilcote 242MR was selected to
protect the absorber against the
high temperature chemical
attack.
All products supplied and technical advice and recommendations given are subject to our standard conditions of sale.
Any information given here is for guidance only and no representation or warranty is given as to its potential use.
Ceilcote 2000MR
Secondary Containment Area around this sulphuric acid
tank was rebuilt and protected with Ceilcote 2000MR
All products supplied and technical advice and recommendations given are subject to our standard conditions of sale.
Any information given here is for guidance only and no representation or warranty is given as to its potential use.
Ceilcrete
6
7
All products supplied and technical advice and recommendations given are subject to our standard conditions of sale.
Any information given here is for guidance only and no representation or warranty is given as to its potential use.
Chemical and effluent treatment
- Secondary containment
Protection of chemical
handling area
All products supplied and technical advice and recommendations given are subject to our standard conditions of sale.
Any information given here is for guidance only and no representation or warranty is given as to its potential use.
Ceilcote 2000 CeilLine
All products supplied and technical advice and recommendations given are subject to our standard conditions of sale.
Any information given here is for guidance only and no representation or warranty is given as to its potential use.
Transformer Bunds
The client wanted to quickly seal
electric transformer bunds to ensure
that no leaking was possible and to
prevent environmental damage.
One thick coat of Polibrid 705E was
applied to the bund and hydro tested
the same day
The flexibility of Polibrid allows it to
move with the concrete substrate and
not crack.
All products supplied and technical advice and recommendations given are subject to our standard conditions of sale.
Any information given here is for guidance only and no representation or warranty is given as to its potential use.
Pipelines
All products supplied and technical advice and recommendations given are subject to our standard conditions of sale.
Any information given here is for guidance only and no representation or warranty is given as to its potential use.
Internal Coatings
Standard
UK DEF STAN
80-97
Description Cargo
Jet Fuel
Jet Fuel
MIL-C-4556E
EI 1541
API RP5L2
Jet Fuel
Jet Fuel
Epoxy
Flowcoats
Epoxy
Flowcoats
Potable
Water
Approval
Oil pipeline
ISO 15741
NSF
N/A
Jet Fuel
Jet Fuel
Gas
Gas
Potable
Water
Approved Products
Interline 850
Interline 399
Interline 984
Interline 850
Interline 984
Intergard 272
Intergard 2272
Intergard 272
Intergard 2272
Interline 850
Interline 925
Interline 975
Sour Oil
All products supplied and technical advice and recommendations given are subject to our standard conditions of sale.
Any information given here is for guidance only and no representation or warranty is given as to its potential use.
Suitable Products
Interline 984
Enviroline 376 F
Enviroline 405HT
Interzone 485 – Workshop application
Interzone 485 - Ultra high
build epoxy applied to the
externals of buried pipeline in
workshop.
Coating passes BS EN 10289 showing suitability for use in this
environment.
All products supplied and technical advice and recommendations given are subject to our standard conditions of sale.
Any information given here is for guidance only and no representation or warranty is given as to its potential use.
Application Example –
Buried Pipeline
Interzone 485 - Ultra high build epoxy applied to the externals of buried
pipeline in the field.
Coating tested to BS EN 10289 showing suitability for use in this
environment
All products supplied and technical advice and recommendations given are subject to our standard conditions of sale.
Any information given here is for guidance only and no representation or warranty is given as to its potential use.
Application Example –
Buried Pipeline
Externals of this buried natural gas pipeline required re-coating. The
contractor recommended Enviroline 376F-30 cured epoxy novolac lining
following 3 years successful experience using the product.
The quick cure of the coating allows quick back filling of the pipe and also
reduces the good weather window required to apply the coating. This saved
the customer money and allowed quick completion of the job.
All products supplied and technical advice and recommendations given are subject to our standard conditions of sale.
Any information given here is for guidance only and no representation or warranty is given as to its potential use.
External Coatings
Standard
Description
Environment
ISO 10290 Polyurethane Buried
External
Coatings
ISO 10289 Epoxy
Buried
external
coatings
ISO 21809 Field Joints
Buried
ISO 12944 External
coatings
Above ground
Approved
Products
Interzone 1800
(under test)
Suitable products
Interzone 485
Interzone 1500
Enviroline 376 F
Enviroline 405HT
Interzone 954
Enviroline 124
Interzone 485
Interzinc 22 / 52
Intergard 475HS
Interthane 990
All products supplied and technical advice and recommendations given are subject to our standard conditions of sale.
Any information given here is for guidance only and no representation or warranty is given as to its potential use.
Interline 925
Interline 925 was used to internally line 26,000 m² of water pipeline
in India.
Interline 925 was spray applied using rotating airless spray
equipment.
All products supplied and technical advice and recommendations given are subject to our standard conditions of sale.
Any information given here is for guidance only and no representation or warranty is given as to its potential use.
Case Histories- Oil & Gas Onshore
Oman Gas Corporation- Pipeline
 Owner: Oman Gas Corporation
 Applicator: Jindal Saw Ltd
 Location: Gujarat
 Project Finished: 2007
 Coating: Epoxy Flowcoat
 Area: 300,000m2
All products supplied and technical advice and recommendations given are subject to our standard conditions of sale.
Any information given here is for guidance only and no representation or warranty is given as to its potential use.
CHARTEK 1709
FIREPROOFING
A real alternative to cement or concrete based fire protection
All products supplied and technical advice and recommendations given are subject to our standard conditions of sale.
Any information given here is for guidance only and no representation or warranty is given as to its potential use.
Chartek 1709
 Chartek 1709 is epoxy intumescent
fireproofing
 It gives protection against oil & gas
fires for the onshore hydrocarbon
industries
 In a fire it forms an insulating layer to
protect the steel from extreme heat
All products supplied and technical advice and recommendations given are subject to our standard conditions of sale.
Any information given here is for guidance only and no representation or warranty is given as to its potential use.
C1709 gives corrosion protection
 Strong, durable material
 30 years track record of corrosion
protection
 Epoxy market leader used by all major
operators worldwide
 No recorded failure due to the material
itself
 Fast application: no pins and no metal
mesh
All products supplied and technical advice and recommendations given are subject to our standard conditions of sale.
Any information given here is for guidance only and no representation or warranty is given as to its potential use.
A real alternative to cementitious
fireproofing
 Concrete/cement fireproofing is porous
 Allows corrosion to take place unseen
(Corrosion Under Fireproofing)
 Requires regular crack repair and
maintenance of topcoat
 High cost of maintenance gives high
lifecycle costs
After fire
buckling of
steel column
‘protected’ by
cementitous
pfp
Corrosion of
column web
under
cementitious PFP
All products supplied and technical advice and recommendations given are subject to our standard conditions of sale.
Any information given here is for guidance only and no representation or warranty is given as to its potential use.
Collapsed sphere due to corrosion
under cementitious PFP
Summary
 International Paint have the complete product offer for the Oil & Gas
Industry
 International Paint have full range of traditional paint systems to protect
structural steel and offer long-term performance.
 Specialised products can be used to solve most difficult issues on site.
 International Paint provide high levels of service to both owners and
applicators whilst adhering to strict business principles practices from
Akzo Nobel.
All products supplied and technical advice and recommendations given are subject to our standard conditions of sale.
Any information given here is for guidance only and no representation or warranty is given as to its potential use.