Company Profile

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Crystal Cable Industries Limited was established in 1979 as a manufacturing of PVC Insulated and PVC Over Sheath unarmored and armored Control and Power Cables. A technical collaboration was provided by one of the oldest and reputed Cable Industries in the country. Since then Crystal Cable progressively developed and expanded a manufacturing facilities to higher sized cables and was providing services to all the parts of the country. The company grew up independently with a team of professional in marketing and production and enjoy the status of a major cable industry in the country.

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The company expanded its manufacturing facilities to production of XLPE Cables in 1998 in a newly built shed adjacent to the old one in the same compound. The product range caters to high voltage XLPE Cables confirming to Indian and IEC Standards ranging to 33 KV and extended to 45 KV Voltage Grade cable. The Factory is situated about 20 KM from KOLKATA well connected by National Highway No. 6 and has regional as well as branch offices at Delhi, Mumbai, Chennai, Guwahati, Siliguri , Dhanbad and Bhubaneswar.

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The Companies Marketing wing is well supported by highly professional technically & qualified engineers & polymer specialists. Companies Employees around 200 (Officer, Staff and Workmen) with wide experience and expertise and also possess infrastructure to render customer services before and after sales & site services.

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The company has procured one of the most sophisticated and updated production facilities to manufacture High Voltage XLPE Cables from Germany, Italy, USA and Belgium.

Leadership Through Quality

• CCIL is an ISO-9001 company • CCIL is BIS certified company • Manufacturing unit is equipped with latest machinery and testing equipment.

• Machineries are mostly from Germany, Italy, Belgium and USA.

Product Range

• HT XLPE Cables up to & including 33 KV grade and extended to 45 KV, by DRY HEAT Nitrogen Gas Cure Process in CCV line • LT XLPE Cables up to & including 1.1 KV grade.

• HT XLPE Aerial Bunched Cables up to & including 33 KV grade.

• LT Aerial Bunched Cables up to & including 1.1 KV grade.

• PVC / HR PVC including Oversheathed FRLS Power Cables up to 1000 sq mm up to & including 1.1 KV grade.

• PVC / HR PVC including Oversheathed FRLS Control Cables up to 61 Cores up to & including 1.1 KV grade.

• PVC Flexible Cables.

Crosslinked Polyethylene XLPE Cable Plant

• Updated present state of art CCV Line from Overseas Origin • Triple Extrusion Plant Up to and including 33 KV XLPE Power Cable • CCV – Catenary Continuous Vulcanizing tube for Dry Cure with high temperature , high pressure inert nitrogen gas.

• Three Extruder – Extruded Semiconducting conductor screen, Main insulation and Semi conducting insulation screen in one process .

CCIL-XLPE DRY CURE PROCESS FOR HIGH VOLTAGE CABLES

 Polyethylene granules in dryer prior to suction into extruder

CCIL – XLPE Dry Cure Process for High Voltage Cables

 Cable after Triple extrusion entering into High Temperature & High pressure nitrogen gas tube for Dry Curing

CCIL-XLPE DRY CURE PROCESS FOR HIGH VOLTAGE CABLES

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C.C.V TUBE

ADVANTAGES OF DRY HEAT NITROGEN GAS CURING PROCESS

 Higher Production Speed  Smaller and fewer voids and practically free of moisture  Higher AC & impulse breakdown  Higher Design Stress of XLPE Cables

CCIL XLPE CABLES - SPECIAL FEATURES

                Higher power rating Higher emergency overload rating Practically impervious to moisture Lower transmission loss Higher insulation resistance Higher short circuit rating Superior mechanical properties at elevated temperature Easier to handle because of its light weight Lower dielectric losses and do not vary in the entire operating range including emergency load period Smaller bending radius than PILC Cable Excellent resistance to oil, chemicals & solvents Environmental stress cracking resistance very high Reliable and Popular though Capital Cost is High Feasible and Adaptable High Voltage & Extra High Voltage Cables upto 500 KV Time tested for ever 60 Years

ADVANTAGE OF DRY CURE PROCESS IN CCIL PLANT

 CCV technology is used for curing  Shielding semiconducting compound are CROSSLINKED & are THERMOSET  Chances of ingress of MOISTURE & CONTAMINATION are eliminated  NO chance of PREMATURE CROSSLINKING  Practically free from electrical and water treeing phenomena

SIOPLAS TECHNOLOGY EMPLOYED FOR LOW VOLTAGE XLPE CABLE AT CCIL

 We manufacture Low Voltage Cables employing Silane Cross Linking Technology with both Round and Sector Shaped Conductor with updated technology

TECHNICAL SERVICES

 Technical Sales Services in Cable Selection  Site Services and Commissioning.

 We are envisaging to expand our product range to extra High Voltage Up to 66 KV

PLANT & MACHINERY

OUR MAJOR WEST BENGAL CLIENTS

OUR MAJOR NORTH EAST INDIA CLIENT

CEMENT&STEEL INDUSTRY

POWER SECTOR , INDUSTRIES , EDUCATION SECTOR , HOTELS & HOSPITALS

TEA ESTATES & REALTORS

OIL&PETROLEUM & INFRASTRUCTURE&OTHERS

OUR MAJOR ODISHA CLIENTS

              CESU CPWD EAST COST RAILWAY EMAMI PAPERS FERO ALLOYS CORPORATION HINDALCO HINDUSTAN AERONOTICS IDCO IMFA IOCL JINDAL STEEL POWER LTD MANI GROUP MAYFAIR RESORTS & HOTELS MONNET GROUP               NEESCO NHPC NTPC OHPC ODISHA LIFT IRRIGATION CORPORATION OPTCL PARADIP PHOSPHATE PARADIP PORT TRUST ROHIT FERRO TECH LIMITED SAIL – ROURKELA SPACE GROUP SESCO WELLMEN COKE WESCO

LIST OF BRANCHES & DEPOTS

HEAD OFFICE 32A, GANESH CHANDRA AVENUE 3 RD FLOOR KOLKATA-700013 PHONE: +91 33 2215 7712/13 FAX : +91 33 2215 9841 WEBSITE : WWW.CRYSTALCABLE.IN

EMAIL : [email protected]

WORKS ANDUL ROAD PO : NEW KOLORAH , ALAMPUR HOWRAH: 711 302 PHONE: 033 2669 4998/99 FAX: 033 3669 0419 WEBSITE : WWW.CRYSTALCABLE.IN

EMAIL: [email protected]