Transcript oxytronic 600 2012 setup and operating procedure

COLTRI SUB
OXYTRONIC 600
CONTINOUS FLOW NITROX
SYSTEM
COLTRI SUB
SAFETY
WARNINGS
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OPERATORS OF THE OXYTRONIC 600 NEED
TO BE CERTIFIED GAS BLENDERS
READ THE MANUAL BEFORE USING THE
SYSTEM
THE OPERATOR MUST STAY IN VISUAL
RANGE OF THE SYSTEM
THE MAXIMUM OXYGEN PERCENTAGE IS 40%
OXYTRONIC 600 MUST BE MAINTAINED BY
AUTHORIZED AND TRAINED PERSONNEL
ADVANTAGES OF SYSTEM
1.
2.
3.
4.
5.
6.
7.
8.
OXYTRONIC 600 HAS A MAXIMUM APPLICATION OF 600L
PER MINUTE
NO WASTAGE OF OXYGEN
LOW PRESSURE BLENDING MINIMIZES THE NEGATIVE
AFFECTS OF REAL GAS LAWS
SIMPLE SWITCHING BETWEEN BLENDS
NO O2 CLEAN EQUIPMENT REQUIRED
NO WASTAGE OF REMAINING GASES IN USED TANKS
BLENDS CAN BE USED IMMEDIATELY. NO NEED TO WAIT
EXTREMELY ACCURATE BLENDS CAN BE ACHIEVED
FEATURES OVERVIEW
1.
2.
3.
4.
5.
6.
ACCUTRONIC INTELLIGENT SENSOR
MAXIMUM PERCENTAGE SAFETY LIMITER
MIXING RANGE ALARM
NO FLOW ALARM
MECHANICAL GAS VALVE
EASY TO READ DISPLAY
COLTRI SUB
ASSEMBLY
ASSEMBLY
INSTRUCTIONS
 MOUNT THE STAINLESS
STEEL PLATE TO THE
WALL
 HANG THE OXYTRONIC 600
ON THE 4 MOUNTING
BOLTS
SCREW TO WALL
HANG ON BOLT
ASSEMBLY
INSTRUCTIONS
 ENSURE THAT THERE IS A
POWER POINT NEARBY
PREFERABLY WITH
CURRENT SUPPLIED FROM
THE COMPRESSOR.
 CONNECT THE POWER
SUPPLY JACK PLUG TO
OXYTRONIC 600
JACK PLUG
ASSEMBLY
INSTRUCTIONS
 CONNECT THE OXYGEN
CLEAN HOSE TO THE
QUICK CONNECTOR OF
THE OXYTRONIC 600.
PUSH HOSE FIRMLY
UNTILL YOU FEEL THE
PIPE LOCATE
QUICK CONNECT
ASSEMBLY
INSTRUCTIONS
 CONNECT THE OTHER
END OF THE OXYGEN
CLEAN HOSE TO THE
OXYGEN REGULATOR AND
ATTACH TO O2 BOTTLE
 ENSURE ALL
CONNECTIONS ARE
CLEANED WITH
COMPATIBLE CLEANING
MATERIALS BEFORE
CONNECTION
PUSH TO CONNECT
ASSEMBLY
INSTRUCTIONS
 CONNECT THE
CORRUGATED HOSE TO
THE INLET OF THE
COMPRESSOR AND THE
OTHER END TO THE
OUTLET OF THE
OXYTRONIC 600
 CLAMP BOTH ENDS
TIGHTLY WITH SUPPLIED
CLAMPS
ASSEMBLY
INSTRUCTIONS
 THE OXYTRONIC 600 IS
NOW ASSEMBLED
COLTRI SUB
SET UP
SET-UP
PROCEDURES
 WHEN OPERATING FOR
THE FIRST TIME OR AFTER
CHANGING SENSORS, YOU
NEED TO PAIR THE
QXYGEN SENSOR TO THE
OXYTRONIC UNIT
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PLEASE NOTE WHEN PERFORMING
THE INITIAL SET –UP AS DESCRIBED IN
THE FOLLOWING PAGES ANY
RESIDUAL OXYGEN THAT MAYBE IN
THE UNIT FROM PREVIOUS
OPERATION IS TO BE FLUSHED OUT
OF THE SYSTEM SO ONLY NORMAL
AIR IS PRESENT IN THE INTERNAL
PARTS. THIS CAN BE DONE BY
RUNNING THE COMPRESSOR FOR 1
MINUTE WITH ALL OXYGEN VALVES
CLOSED
SET-UP
PROCEDURES
 BEGIN WITH ALL
SWITCHES AND VALVES IN
THE OFF/CLOSED
POSITION
 ENSURE THE THE OXYGEN
GAS VALVES ARE CLOSED
AND THE OXYGEN
REGULATOR VALVE IS
FULLY UNSCREWED ANTICOLCKWISE
SET-UP
PROCEDURES
 CHECK POWER SWITCH IS
IN THE OFF POSITION
SET-UP
PROCEDURES
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WITH ALL SWITCHES AND
VALVES CLOSED PRESS AND
HOLD THE “ON/OFF” AND “PR”
BUTTONS SIMULTANEOUSLY
WITH BOTH BUTTONS HELD
DOWN TURN THE POWER
SWITCH TO THE ON POSITION
CONTINUE TO HOLD DOWN
THE TWO BUTTONS FOR 15
SECONDS OR UNTILL UNIT
BEEPS TWICE
SET-UP
PROCEDURES
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THE LCD SCREEN DISPLAY
WILL NOW BEGIN TO RUN
THROUGH A SERIES OF
DIAGNOSTIC CHECKS AND
SYMBOLS
IF THE SET UP HAS BEEN
PERFORMED CORRECTLY
THE DISPLAY WILL SHOW THE
CURRENT OXYGEN
PERCENTAGE 20.9%
THE CELL HAS NOW BEEN
PAIRED WITH THE UNIT
CHECKING
ELECTRO VALVE
REPEAT TEST
FREQUENTLY TO
ENSURE VALVES ARE
WORKING CORRECTLY
CHECKING
ELECTRO VALVE
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SWITCH ON COMPRESSOR
ENSURE MECHANICAL VALVE
IS CLOSED
ENSURE OXYGEN FLOW
NEEDLE VALVE IS CLOSED
OPEN O2 REGULATOR
SET INTERMEDIATE
PRESSURE ON O2 VALVE TO
5 BAR (SEE PAGE 32)
TURN ON “ON/OFF” SWITCH
RED LIGHT WILL COME ON
PRESS “ON/OFF” BUTTON
(GREEN FLOW LIGHT WILL
COME ON)
CHECKING
ELECTRO VALVE
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OPEN MECHANICAL GAS
VALVE
OPEN OXYGEN FLOW
NEEDLE VALVE, O2% WILL
SLOWLY INCREASE
GAS WILL FLOW FROM THE
OXYTRONIC 600 AND YOU
WILL HEAR INTAKE NOISE OF
GAS
TURN “ON/OFF” SWITCH TO
OFF, YOU WILL HEAR THE
ELECTRO VALVE CLOSE AND
OXYGEN WILL STOP
FLOWING, O2 PERCENTAGE
WILL DROP TO 21%
SETTING
MAXIMUM O2%
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DO NOT USE HIGHER
PERCENTAGES THAN
40%
SETTING
MAXIMUM O2%
THE OXYTRONIC 600 ALLOWS THE USER TO SET A RANGE
ALARM PERCENTAGE SLIGHTLY ABOVE THE DESIRED OXYGEN
FILL PERCENTAGE. WHEN THIS SETTING IS REACHED THE
ELECTRO VALVE WILL AUTOMATICLY CLOSE AND STOP THE FLOW
OF OXYGEN UNTILL THE PERCENTAGE DROPS 1% BELOW THE
ALARM SETTING. AT WHICH POINT THE VALVE WILL RE OPEN.
ALTERNATIVELY THIS ALARM MAY ALSO BE USED TO PROTECT
AGAINST EXCEEDING THE MAXIMUM ALLOWABLE OXYGEN
PERCENTAGE OF 40%
SETTING
MAXIMUM O2%
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TURN ON UNIT WITH
ON/OFF SWITCH. RED
LIGHT WILL COME ON
PRESS “ON/OFF” BUTTON
FOR A FEW SECONDS
UNTILL LCD READS ON
AND PROCEEDS TO RUN
THROUGH START UP
DIAGNOSTIC. GREEN
LIGHT WILL COME ON.
PRESS AND HOLD “PR”
BUTTON FOR 5 SECONDS.
THE LCD DISPLAY WILL
SHOW “PR” FOLLOWED BY
“AL2” AND FINALY THE
ALARM PERCENTAGE
SETTING
SETTING
MAXIMUM O2%
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TO ADJUST THIS SETTING
PRESS “CAL” BUTTON,
DIGITS WILL START TO
FLASH
USE “PR” BUTTON TO
ADJUST SETTING AND
“CAL” BUTTON TO SELECT
DIGIT TO CHANGE
WHEN THE DESIRED
VALUE IS SET PRESS
“ON/OFF” BUTTON, LCD
WILL SHOW “END” TO
INDICATE SETTING HAS
BEEN SAVED
NOTE, THIS SETTING REMAINS
SAVED EVEN IF THE UNIT IS
SWITCHED OFF
MEASUREMENT OF
SENSOR
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DURING THE MIXING
PROCESS A “REP” WARNING
APPEARS ON THE LCD
SCREEN WHEN THE OXYGEN
SENSOR NEARS THE END OF
ITS LIFE SPAN AND THE
OPPERATOR IS ALERTED
WITH THE FOLLOWING
SIGNALS
MEASUREMENT OF
SENSOR
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WHEN THE SENSOR IS 18%
EXHAUSTED “REP” APPEARS
EVERY 5 SECONDS. THIS IS
ALARM 1
WHEN THE SENSOR IS 25%
EXHAUSTED “REP” APPEARS
EVERY 2 SECONDS. THIS IS
ALARM 2
WHEN SENSOR IS 30%
EXHAUSTED “REP” APPEARS
PERMANENTLY. WHEN THIS
WARNING IS SHOWN THE
SENSOR MUST BE REPLACED
AND THE NEW SENSOR
START UP PROCEDURE
CARRIED OUT
COLTRI SUB
OPERATION
OPERATING
PROCEDURES
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THIS PROCEDURE ASSUMES
YOU HAVE ALREADY READ
THE OPERATIONS MANUAL
SUPPLIED WITH THE
OXYTRONIC 600 AND ARE A
CERTIFIED GAS BLENDER
OPERATING
PROCEDURES
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START YOUR COMPRESSOR
IN THE NORMAL MANNER
CLOSE ALL THE OXYTRONIC
GAS VALVES AND LEAVE
OXYTRONIC 600 TURNED OFF
AFTER COMPRESSOR HAS
RUN FOR 1-2 MINIUTES
CALIBRATE COMPRESSOR
OUTPUT O2 ANALYZER TO
AIR FLOW 20.9%
OPERATING
PROCEDURES
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TURNING ON OXYTRONIC 600
TURN “ON/OFF” SWITCH TO ON
RED LIGHT WILL COME ON
PRESS “ON/OFF” BUTTON FOR A
FEW SECONDS UNTILL LCD
READS “ON” GREEN LIGHT
COMES ON AND PROCEEDS TO
RUN THROUGH START UP
DIAGNOSTICS.
PRESS AND HOLD “CAL” BUTTON
FOR A FEW SECONDS. DISPLAY
WILL BRIEFLY SHOW SENSOR
VOLTAGE AND THEN SHOW O2
VALUE CALIBRATED TO AIR FLOW
OF 20.9 % - 21%
OPERATING
PROCEDURES
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SETTING INTERMEDIATE
PRESSURE ON OXYGEN
CYLINDER REGULATOR
BACK OFF REGULATOR “T”
BAR ANTI CLOCKWISE
OPEN O2 TANK VALVE UNTIL
GAUGE ON RIGHT READS
REMAINING GAS IN O2 TANK
SLOWLY ROTATE
INTERMEDIATE GAS
REGULATOR “T” BAR
CLOCKWISE UNTIL
INTERMEDIATE PRESSURE
GAS GAUGE READS 5 BAR
DO NOT EXCEED 5 BAR. THIS
CAN CAUSE DAMAGE TO THE
O2 ELECTRONIC VALVE
REMAINING GAS
5 BAR
OPERATING
PROCEDURES
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DOUBLE CHECK OXYTRONIC
NEEDLE VALVE IS FULLY CLOSED
OPEN BALL VALVE BY MOVING
HANDLE DOWN INLINE WITH
VALVE BODY
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VERY SLOWLY OPEN NEEDLE
VALVE UNTILL DESIRED O2 % IS
REQUIRED.
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WHEN THE REQUIRED O2%
READING IS REACHED AND
STABILIZED ON THE
COMPRESSOR IN LINE O2
ANALYZER YOU MAY PROCEED
TO FILL CYLINDERS
OPERATING
PROCEDURES
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CONSTANTLY MONITOR THE
PERCENTAGE REQUIRED
IF THE MAXIMUM O2 % RANGE
ALARM SETTING IS REACHED THE
RED LIGHT WILL COME ON THE
ELECTRO VALVE WILL
AUTOMATICLY CLOSE AND STOP
THE FLOW OF OXYGEN UNTILL
THE PERCENTAGE DROPS BY 1%
BELOW THE ALARM SETTING, AT
WHICH POINT IT WILL RE OPEN
IF THE ELECTRO VALVE IS
OPENING AND CLOSING THE O2
FLOW NEEDS TO BE REDUCED
WITH THE NEEDLE VALVE
OPERATING
PROCEDURES
TURNING OFF OXYTRONIC 600
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ONCE ALL TANKS ARE
COMPLETED, THE USER
MUST FOLLOW THESE STEPS
IN ORDER
CLOSE CYLINDER VALVES
AND FILL COCKS
CLOSE O2 TANK VALVE AND
BACK OFF OXYGEN
REGULATOR “T” BAR
ALLOW COMPRESSOR TO
RUN UNTILL INLINE
COMPRESSOR ANALYZER
READS 21%
OPERATING
PROCEDURES
TURNING OFF OXYTRONIC 600
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WHEN LCD DISPLAY READS
21% CLOSE BALL VALVE
CLOSE NEEDLE VALVE
SWITCH OFF UNIT BY
PRESSING “ON/OFF” BUTTON
SWITCH OFF UNIT WITH
“ON/OFF” SWITCH
OPERATING
PROCEDURES
NOTE
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IF A POWER FAILURE OCCURS, THE COMPRESSOR MUST BE
RESTARTED BEFORE THE O2 CAN BE BLED FROM THE SYSTEM
DUE TO THE NO FLOW SAFETY SYSTEM
OPERATING
PROCEDURES
ANOMALIES IN GAS BLENDING
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DUE TO THE MECHANISM OF COMPRESSION O2 PERCENTAGE
VALUE AT COMPRESSOR OUTPUT WILL BE SLIGHTLY LOWER
THAN INPUT PERCENTAGE
EXAMPLE:- A SETTING OF 36.5% ON THE OXYTRONIC WILL
PRODUCE AN OUTPUT O2% OF APPROXIMATELY 36%
THIS DIFFERENCE WILL VARY WITH DIFFERENT COMPRESSORS
AND IS REPEATABLE ONCE ESTABLISHED
OPERATING
PROCEDURES
ANOMALIES IN GAS BLENDING
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DUE TO RELATIVE HUMIDITY, THE ACTUAL ATMOSPHERIC O2
PERCENTAGE MAY NOT BE 20.9%
PLEASE REFER TO COMPENSATION CHART IN INSTRUCTION
MANUAL FOR MORE INFORMATION
COLTRI SUB
SOFTWARE
BLENDING
SOFTWARE
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THE OXYTRONIC 600 COMES SUPPLIED WITH A CD
WHICH INCLUDES WITH AN EASY TO USE EXCEL FORMAT
BLENDING CALCULATOR
PLEASE LOOK AT THE FILE CALLED NITROX
SOFTWARE.xls
COLTRI SUB
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