Transcript Document

WIRE HOOK FASTENER SYSTEMS
Welcome to Clipper® Wire Hooks
• Small Package
Delivery Services
• Postal Services
• Distribution Centers
• Airports
• Conveyor Original
Equipment
Manufacturers
WIRE HOOK FASTENER SYSTEMS
Package & Parts Handling
• Round Hay Balers
• Harvesting
Equipment
• Packing Sheds
WIRE HOOK FASTENER SYSTEMS
Agriculture
• Commercial Laundry
Services
• Hospitals
• Hotels
WIRE HOOK FASTENER SYSTEMS
Commercial Laundry
• Industrial & Municipal
Waste Disposal
• Chemical Processing
• Pharmaceutical
• Mining Filter Presses
WIRE HOOK FASTENER SYSTEMS
Filter Media
• Bakeries
• Meat and Poultry
Processing
• Candy/Confectioners
• Bottlers & Breweries
• Canneries
• General Food
Processing
WIRE HOOK FASTENER SYSTEMS
Food Processing
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Tobacco Plants
Lumber Industry
Printing
Corrugators
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Recreation
Grocery Stores
Building Materials
Textile Industry
WIRE HOOK FASTENER SYSTEMS
Other Applications
• Machine installed.
• Variety of lacers to
meet specific needs.
• Low profile splice.
• Large variety of sizes
and metals.
• Low costs splice.
WIRE HOOK FASTENER SYSTEMS
Advantages of Clipper® Wire Hooks
• Measure belt
thickness with the
Clipper® Hook
Gauge, Micrometer
or Caliper.
• If the belt has an
impression cover
remove the
impression prior to
measuring the
thickness.
WIRE HOOK FASTENER SYSTEMS
Selection Guide – Step 1
• Check the beltline for
the smallest pulley
that has at least a 90°
wrap.
• Measure pulley
diameter.
WIRE HOOK FASTENER SYSTEMS
Selection Guide – Step 2
• Referencing the Fastener Selection Chart,
identify possible fastener choices based on the
belt thickness and minimum pulley diameter.
WIRE HOOK FASTENER SYSTEMS
Selection Guide – Step 3
• Select wire diameter.
– Smaller Diameter:
• Less noise as the splice contacts conveyor
components.
• Less wear on conveyor components.
– Larger Diameter:
• Added strength from increased wire mass.
• Added wear resistance.
WIRE HOOK FASTENER SYSTEMS
Selection Guide – Step 4
• Select hook style.
– Carded Hooks
– Unibar® Hooks
– ClipMark™ Series Hooks
WIRE HOOK FASTENER SYSTEMS
Selection Guide – Step 5
• Each hook is
individually loaded
onto a ‘carding
paper’.
• Carding paper is
used to secure the
hooks during
installation.
• Two styles of
carding paper
available.
• Paper style is
dependent upon
hook size.
WIRE HOOK FASTENER SYSTEMS
Carded Hooks
• Each individual hook
is welded to a
common bar.
WIRE HOOK FASTENER SYSTEMS
Unibar® Hooks
• Easier handling.
• Hook legs remain parallel when installed.
Easier meshing of belt ends and easier pin
insertion.
• No ‘belt wave’.
• Minimal chance of an individual hook
dislodging.
• Patented Safety Strip protects fingers from
hook points.
• Custom lengths 100-1500mm (4”-60”).
WIRE HOOK FASTENER SYSTEMS
Advantages of Unibar® Hooks
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Crowned pulleys.
Troughing applications.
Bias splices.
Specific metal requirements.
WIRE HOOK FASTENER SYSTEMS
When Unibar® Is Not Recommended
• Ideal for European
style belting and
Filter Media
materials.
• Shaped Wire: 0.7mm
(.027”) high X 0.9mm
(.036”) wide.
• Low profile splice
with added strength.
• Available in
Carded or Unibar®
configurations.
WIRE HOOK FASTENER SYSTEMS
ClipMark® Series Hooks
• ClipMark Hooks
(Green): .7mm
(.027”) high x .9mm
(.036”) wide. Offers
low profile, high
strength.
• #25 Hooks (Red):
.6mm (.024”) round.
Slightly lower profile
than ClipMark hooks,
but significantly less
strength.
• #30 Hooks (Blue):
.8mm (.030”) round.
Slightly higher profile
and lower strength
than ClipMark hooks
WIRE HOOK FASTENER SYSTEMS
ClipMark™ Series Hooks
• Select hook leg length.
• The larger the hook, the longer the reach back.
• Under normal conditions it is recommended to
use a shorter leg length for less fatigue.
• Under conditions where failures have occurred
due to fastener comb out or under severe
tension, use a longer reach back.
WIRE HOOK FASTENER SYSTEMS
Selection Guide – Step 6
• Select the metal that is most appropriate for the
application.
• Some typical wire include:
– Galvanized - All purpose.
– High Tensile - Added abrasion resistance
and added strength.
– 430 and 316 Stainless - Corrosion
resistance and food applications.
WIRE HOOK FASTENER SYSTEMS
Selection Guide – Step 7
• Portable method to
install Clipper® hooks
on-site.
• One person is able to
lace wide belts.
• Uses dual rollers to
embed hooks into the
belt.
WIRE HOOK FASTENER SYSTEMS
Roller Lacing Technology
• 600, 900, 1200 &
1500 mm (24”, 36”,
48” & 60”) lengths.
• Continuous lacing
feature.
• Handle actuated belt
clamp.
• Sturdy construction.
• Ideal for high
volume lacing or
users with wide
belts.
WIRE HOOK FASTENER SYSTEMS
Roller Lacer®
• Laces up to 350mm
(14”) at a time.
• Continuous lacing
feature.
• Belt clamp adjusted
by turning knobs.
WIRE HOOK FASTENER SYSTEMS
Microlacer®
• Ideal for high volume lacing that does not require
lacing to be done at the job site.
WIRE HOOK FASTENER SYSTEMS
Production Lacers
• Manual lacer.
• Laces up to 300mm
(12”) at a time.
• Continuous lacing
feature.
• Installs all Clipper®
hooks.
WIRE HOOK FASTENER SYSTEMS
Clipper® #12 Speed Lacer
• High speed
installation.
• Ideal for high volume
repetitive lacing.
• 300mm, 635mm and
965mm (12”, 25” and
38”) models
available.
• Continuous lacing
feature.
• Laces all Clipper®
hooks.
WIRE HOOK FASTENER SYSTEMS
Electric Hydraulic Lacers
• Laces 350mm (14”)
at a time.
• Combs available up
to 1500mm (60”)
long.
• Continuous lacing
feature.
• Laces all Clipper®
hooks and Alligator®
Lacing sizes 00, 1, 7
and 15.
WIRE HOOK FASTENER SYSTEMS
Pro 6000 Lacer
• Multiple gauge pins
allow users to
customize loop
profiles.
• Patented jaw action
rotates jaws closed
while simultaneously
pulling down the
comb.
• Adjustable pressure,
jaw closure time and
heat pressure.
• Jaws can be heated
to allow for easier
penetration of
fasteners and lower
profile splice.
WIRE HOOK FASTENER SYSTEMS
Pro 6000 Lacer - Continued
• Same as the Pro
6000 except the lacer
does not have the
heated jaw option.
WIRE HOOK FASTENER SYSTEMS
Pro 600 Lacer
• Economical choice
for installing Clipper®
hooks.
• Lacer fits into shop
vise.
• Continuous lacing
feature.
WIRE HOOK FASTENER SYSTEMS
Vise Lacers
• Portable lacer that
can be brought to the
field to repair baler
belts.
• Continuous lacing
feature.
• 175mm and 250mm
(7” and 10”) models
available.
WIRE HOOK FASTENER SYSTEMS
Baler Belt Lacer
• Portable lacer.
• Installs all Clipper®
fasteners, including
#25 hooks.
• Continuous lacing
feature.
• Lacer width is
150mm (6”).
WIRE HOOK FASTENER SYSTEMS
LW95 Lacer
• Installs #25 hooks up
to 50mm (2”) wide.
• Lightweight, portable
installation tool.
• Ideal for the laundry
industry.
WIRE HOOK FASTENER SYSTEMS
#25 Lever Lacer
• Portable cutter for
belts up to 50mm
(1/2”) thick.
• Available in 900,
1200, 1500 and 1800
mm (36”, 48”, 60” and
72”) widths.
• Blade is enclosed for
a safe operation.
• Quick method to
achieve an
accurate cut.
WIRE HOOK FASTENER SYSTEMS
Clipper® 845LD Belt Cutter
• Cuts belts up to 9mm
(3/8”) thick and
350mm (14”) wide.
• Built-in squaring arm.
• Quick, one stroke
operation.
• Belts can be cut in
the middle of the roll
by opening the end of
the cutter.
WIRE HOOK FASTENER SYSTEMS
14” Belt Cutter
• Cuts cotton woven
laundry tapes up to
100mm (4”) wide and
3mm (1/8”) thick in
one, quick sliding
motion.
WIRE HOOK FASTENER SYSTEMS
#25 Tape Cutter
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Smaller diameter
rigid pin (leader) is
mechanically
attached to the larger
diameter flexible pin.
Leader is inserted
through the splice
first so the
connecting pin can
be easily pulled into
place.
• Simplifies pin
insertion into
wide belts.
WIRE HOOK FASTENER SYSTEMS
Leader Assemblies
• Plastic Hook
Gauge – Assists
with selecting the
proper hooks for the
application.
• Unibar® Wire
Cutters – Hand
held tool used to
shorten strips of
Unibar® fasteners.
WIRE HOOK FASTENER SYSTEMS
Accessories
• Carding Paper Remover – Tool to simplify
the removal of carding paper from hooks.
• Silver Ink Belt Marking Pen – Can be used
to help square the belt, date splices, etc.
• Scissors – Used to cut Carded hooks to the
appropriate length.
• Accessory Kits – Includes hook gauge,
carding paper remover, scissors and skiver.
WIRE HOOK FASTENER SYSTEMS
Accessories
• Smart Locks – Small metal device that fits
over the last 3 hooks on a baler splice to protect
the splice from catching and ripping out.
• Tape Binder – Used in the laundry industry to
bind cotton woven belts prior to installing
Clipper® hooks.
WIRE HOOK FASTENER SYSTEMS
Accessories
WIRE HOOK FASTENER SYSTEMS