Transcript HANBO Engineering Services Sdn. Bhd.

Company Profile
HANBO Engineering Services Sdn. Bhd.
Office : Pt 11310, Kampung Cacar, Mukim Kuala Paka
23100 Paka, Dungun, Terengganu Darul Iman, Malaysia
Tel : +609-827-0411 Fax : +609-827-0422
Mobile : 011-2303-7115, 012-953-1471
Website : www.hanboens.com
E-mail : beom @ hanboens.com
mohdazizudin @ yahoo.com
HANBO Engineering Services Sdn. Bhd.
(1054377-T)
Insulation / HVAC / Fire Proofing / Refractory / Painting
HANBO Engineering Services Sdn. Bhd.
(so called as HANBO) which is a rising leader in
the construction sector in Malaysia established in
the year of 2013.
We take pride in offering best services to clients
in terms of quality by Korean up-to-date skill
with Malaysian know-how. Health, Safety and
Environment are also the most concerned factors on our mission.
HANBO provides its services for comprehensive range of industrial services on a
worldwide basis including Hot/Cold and Acoustic Insulation, HVAC, Fire Proofing,
Scaffolding, Urethane foaming, Refractory services as well as industrial Blasting &
Painting work.
Our work scope includes maintenance, shutdown process and ‘new build’ projects on
plant construction.
HANBO has extensive experiences in the industry and guarantees our valuable
customer’s satisfaction corresponding with their requirement.
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HANBO Engineering Services Sdn. Bhd.
(1054377-T)
Insulation / HVAC / Fire Proofing / Refractory / Painting
CONTENTS
1. Company Introductions
2. Main Business Activities
3. Organization Chart
4. Registrations & Certifications
5. Quality Policy
6. Equipments & Tools
7. Work Experiences
8. Insulation Material
9. Company Picture & Location
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HANBO Engineering Services Sdn. Bhd.
(1054377-T)
Insulation / HVAC / Fire Proofing / Refractory / Painting
1. Company Introductions
HANBO ENGINEERING SERVICES SDN. BHD.
Managing
Director
Park Sang Beom (Mr)
Executive
Director
Mohd Aziz Bin Udin (Mr)
Established
Capital
(1054377-T)
Jul . 2013 / Malaysia
RM 1,700,000.00
Pt 11310, Kampung Cacar, Mukim Kuala Paka,
23100 Paka, Dungun, Terengganu Darul Iman, Malaysia
Main
Office
Tel :+60-9-827-0411 Fax : +60-9-827-0422
Mobile : 011-2303-7115 / 012-953-1471
Websites : www. hanboens.com
E-mail : [email protected]
[email protected]
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HANBO Engineering Services Sdn. Bhd.
(1054377-T)
Insulation / HVAC / Fire Proofing / Refractory / Painting
2. Major Business Activities
1) Hot Insulation
We provide complete hot insulation work for the petrochemical,
power generation, nuclear energy power, incinerator, steel mill and fertilized facilities.
2) Cold Insulation
We have specialized in the particular requirement for the cold insulation
including application within the chemical/petrochemical plant and LNG/LPG gas
liquefaction and recovery.
3) HVAC
We provide HVAC work for petrochemical, power generation, nuclear energy power,
incinerator, steel mill and fertilized facilities.
4) Fire Proofing
Our experience has enabled us to provide specialized
insulation services for both oil & gas and
non –oil & gas industries. These involve
from material fabrication to installation of
equipment. The insulation is primarily used
for the conservation of energy (hot insulation)
or acoustic insulation; applied to piping, equipment
and other surface as directed.
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HANBO Engineering Services Sdn. Bhd.
(1054377-T)
Insulation / HVAC / Fire Proofing / Refractory / Painting
5) Refractory Installation
We provide fabrication and installation of refractory furnace, incinerator and
high temperature furnace.
6) Industrial Blasting & Painting
We provide a range of blasting and painting services for projects on oil, gas,
petrochemical and power generation industries.
These services will typically involve the provision of shot blasting facilities on or
off sites and the field application of touch-up and finish paintings.
In the field, we have trained and developed our workforce to be multi-skilled
such that field painting can be undertaken by our insulators or other skilled labor
thus providing the greater flexibility at times of congestion on sites.
7) Associated Service
In response to client needs, the company industrial services seek to maximize the range
of industrial service offered.
These include industrial cleaning, fabrication of both insulation and sheet metal and,
for offshore installations, the provision of an integrated facilities management support
service including lifting and janitorial services with specialized and proven partners.
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HANBO Engineering Services Sdn. Bhd.
(1054377-T)
Insulation / HVAC / Fire Proofing / Refractory / Painting
3. Organization Chart
Board of
Directors
Company
Secretary
Admin/HR/Legal
Advisor
Admin / HR
Division
Construction
Division
Account
Marketing /
CS
Procurement
Cashier
Planning
Material
Control
HSE / QA
Division
QA/QC
Safety
Environment
General
Affairs
Customer
Personal
Affairs
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HANBO Engineering Services Sdn. Bhd.
(1054377-T)
Insulation / HVAC / Fire Proofing / Refractory / Painting
4. Registrations & Certifications
4-1. Business Registration
4-2. Construction Business Certification (CIDB)
4-3. PETRONAS License
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HANBO Engineering Services Sdn. Bhd.
(1054377-T)
Insulation / HVAC / Fire Proofing / Refractory / Painting
4-1. Business Registration
8
HANBO Engineering Services Sdn. Bhd.
(1054377-T)
Insulation / HVAC / Fire Proofing / Refractory / Painting
4-2. Construction Business Certification (CIDB)
HANBO Engineering Services Sdn. Bhd.
(1054377-T)
Insulation / HVAC / Fire Proofing / Refractory / Painting
4-3. PETRONAS License
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HANBO Engineering Services Sdn. Bhd.
(1054377-T)
Insulation / HVAC / Fire Proofing / Refractory / Painting
5. Quality Policy
We, HANBO Engineering Services Sdn. Bhd. are committed to
maintaining a leadership position in construction business with self
contained divisions for various disciplines of engineering such as:
- Hot/Cold/Personnel Protection
- HVAC (Heating, Ventilation & Air-Conditioning)
- FIRE PROOFING
- PAINTING
Our policy is to understand the customer needs, expectations,
and meet commitments through:
- Optimizing utilization of resources
- Adapting state of the art technology
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HANBO Engineering Services Sdn. Bhd.
(1054377-T)
Insulation / HVAC / Fire Proofing / Refractory / Painting
To achieve Customer satisfaction, we pursue:
- Best work practice
- Initiatives that demonstrate world-class performance
in all our deliberations
Our Quality System will be strictly adhered to, as we continually
strive to improve its effectiveness by:
- Establishing & reviewing Quality objectives
- Tracking key measures of process control
- Encouraging employees' suggestions
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HANBO Engineering Services Sdn. Bhd.
(1054377-T)
Insulation / HVAC / Fire Proofing / Refractory / Painting
6. Equipment & Tools (1)
Description
Capacity
Unit
Q‘ty
Fork Lift
3 Ton
EA
1
EA
3
Pick-up
1Ton = 1EA ,
3 Ton = 2EA
Diesel Engine Generator
250KVA
EA
2
Air Compressor
5HP/50L
EA
2
Tin Snip
13“/V19
EA
250
Rechargeable Drill
DD1442P
EA
120
Air Rivet Gun
NNW300
EA
6
Electric Drill
50HZ
EA
12
Grinder
4“/50HZ
EA
10
High Speed Cutter
14“/50HZ
EA
2
Welding M/C
180A
EA
5
Winch
230KG/50HZ
EA
3
Nibbler
240V
EA
5
Round Saw
7“/50HZ
EA
2
Remarks
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HANBO Engineering Services Sdn. Bhd.
(1054377-T)
Insulation / HVAC / Fire Proofing / Refractory / Painting
6. Equipment & Tools (2)
Description
Capacity
Unit
Q‘ty
Hand Rivet Gun
Portable
EA
52
EA
2
Air Compressor
Rivet Gun
Table Drill
240V
EA
2
Shearing M/C
3HP
EA
1
Beading M/C (Straight)
2HP
EA
2
Beading M/C (Elbow)
2HP
EA
2
Beading M/C (Cover)
2HP
EA
2
Beading M/C (Portable)
2HP
EA
3
Belt Roller
2HP
EA
2
Three Roller M/C (AUTO)
2HP
EA
3
Three Roller M/C (Manual)
3”
EA
3
Foaming M/C
3HP
EA
1
Special Sport Light
Portable
EA
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Remarks
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HANBO Engineering Services Sdn. Bhd.
(1054377-T)
Insulation / HVAC / Fire Proofing / Refractory / Painting
7. Work Experiences (1)
No.
Project
1
Petronas Plant
Rejuvenation
& Revamp 4 Project
Insulation Work
2
3
4
5
Petronas Plant
Rejuvenation
& Revamp 2 Project
Insulation Work
CJ Bio (M) Project
Insulation Work
2-D Project (MMA)
Insulation work
Period
Location
Dec 13~Jan 15
Kerteh,
Malaysia
Feb 13~Feb 14
Kerteh,
Malaysia
Feb 14~Jul 14
Paka,
Malaysia
Owner
Petronas Gas
Berhad
Co., Ltd.
CJ Bio (M)
CJ Construction
Sdn. Bhd.
Sdn. Bhd
Chemical
Korea
Co., Ltd.
Yorten,
Paint & Insulation Work
Turkmenistan
Sdn. Bhd.
Berhad
Yeosu,
Desulfurization Project
Const.
Hyundai ENG
Korea Oil &
Aug 10~Dec 13
Toyo Eng &
Petronas Gas
May 12~Mar 13
Turkmenistan Gas
Contractor
Hyundai ENG
Co., Ltd.
State Concern
Hyundai ENG
Turkmen Gas
Co., Ltd
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HANBO Engineering Services Sdn. Bhd.
(1054377-T)
Insulation / HVAC / Fire Proofing / Refractory / Painting
7. Work Experiences (2)
No.
Project
Sin-go-ry 3,4 Nuclear
6
Oct 09~Jun 13 Nuclear & Water
Power
HVAC Work
Korea
Co., Ltd
Nov 07~Jun 11 Nuclear & Water
Power Plant
Pusan,
Power
Insulation Work
Korea
Co., Ltd
4th Expansion Project
(#13, 14 Tank)
Insulation Work
Jan 07~Mar 08
Tong-Young ,
Korea
Cheju # 3 & 4 Thermal Dec 05~Sep 07
9
10
Owner
Pusan,
Tong-Young Stage 2,
8
Location
Power Plant
Sin-go-ry 1,2 Nuclear
7
Period
Power Plant
Cheju,
Insulation Work
Korea
Kwang-Yang
Dec 04~Jun 05
LNG Terminal
Kwang-Yang,
Insulation work
Korea
Contractor
Hyundai Const.
Co., Ltd
Hyundai Const.
Co., Ltd
Korea Gas
Dae Woo Const.
Co., Ltd
Co., Ltd.
Posco
South Power
Co., Ltd &
Co., Ltd
Hyundai Indus.
Co., Ltd.
Posco
Dae Lim Indus.
Co., Ltd
Co., Ltd.
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HANBO Engineering Services Sdn. Bhd.
(1054377-T)
Insulation / HVAC / Fire Proofing / Refractory / Painting
8. Insulation Material (for Sale)
Specialty
Hot Insulation
• Perlite Pipe Cover&Board
• Calcium Silicate Pipe Cover&Board
• Mineral(Rock) Wool Cover, Board,
& Blanket
• Glass Wool Pipe Cover, Board,
& Blanket
• Removal Mat Insulation 4-R Cover
Hanbo ENS is also
supplying the proven and
high quality Insulation
items to the domestic
market with competitive
price.
Cold Insulation
Jacketing & Cladding
• Aluminum Roll Jacketing
• Stainless Steel Jacketing
• Corrugated Sheet
• Profiled Sheets(V-115)
• Polyurethane Foam(PUF)
• Polyisocyanurate Foam(PIR)
• Cellular Glass(Foam Glass)
• Ethylene Propylene Diene
Monomer(EPDM)
Pls call for further inquiries
Tel :
E-mail :
+609-827 0411
[email protected]
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HANBO Engineering Services Sdn. Bhd.
(1054377-T)
Insulation / HVAC / Fire Proofing / Refractory / Painting
8. Major Insulation Material (Hot Insulation)
(1) Calcium Silicate Pipe Cover & Board
Application
Description
Calcium Silicate Pipe Cover & Board is recommended
for use on equipment and piping operating at temperatures
from ambient to indoors and protected outdoors up to
650 ℃. It is ideally suited for industrial use in areas such
as the petrochemical and power generating industries
where energy conservation, process control, personal
protection and fire protection are prerequisites.
Calcium Silicate Pipe Cover & Board
for high temperature insulation is
manufactured using an industry
preferred filter press method which
provides accurate dimensional
tolerances and superior compressive
and flexural strength.
These attributes facilitate installation
and provide exceptional resistance to
mechanical abuse. It is asbestos free
and meets or exceeds all of the
requirements of ASTM C 533, Type I.
Product Range
 Calcium Silicate Pipe Cover
(L)600mm / (D)1/2“~36" / (T) 25~75mm
 Calcium Silicate Board
(L)600mm / (W)150/300mm / (T) 25~75mm
 Other Type available (Other size available upon request)
Service Temp. at 1,100 ℃ / Density : 130~150kg/m3
Description
Unit
ASTM C533
KS L9101
C/S
Ave. Density (Dry) (ASTM C302)
Kg/m3
Max.240
Max.220
Max.220
Compressive Strength (ASTM C165)
Mpa
Min. 0.688
-
Min.0.688
Thermal Conductivity (ASTM C177)
W/mK
Max.0.065
Max.0.062
Max.0.060
Flexural Strength (ASTM C203)
MPa
Min.0.344
Min.0.300
Min.0.350
After 1st
10 min.
Max.20%
-
Max.10%
After 2nd
10 min.
Max.40%
-
Max.20%
Linear Shrinkage (ASTM C356)
%
Max.2
Max.2
Max.2
Service Temperature (ASTM C411)
℃
Max. 650
Max. 650
Max. 650
Tumbling Friability
(ASTM C421)
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HANBO Engineering Services Sdn. Bhd.
(1054377-T)
Insulation / HVAC / Fire Proofing / Refractory / Painting
8. Major Insulation Material (Hot Insulation)
(2) Perlite Pipe Cover & Board
Application
•- Power Plant : Boiler, Turbine, Piping and Equipment
•- Refinery : CDU, FCC, SRU, HOU, BRU
•- Petrochemical : NCC, BTX, SM, EO, EG, PP, LDPE
•- Steel Mill : Iron & Steel Mill
•- Other Industrial Part : Paper, Oil, Furnace and etc.
Description
Perlite Pipe Cover & Board for high
temperature insulation is made from
close-celled expanded perlite, glass
fiber and sodium silicate by mixture,
molding and drying process.
It has low thermal conductivity,
excellent water repellency and ultra
light weight.
It provides excellent workability and
safety with no asbestos.
It prevents general or stress corrosion
of material due to low Cl ions contents
and abundant sodium silicate for anticorrosion.
Description
Product Range
 Perlite Pipe Cover
(L)600mm / (D)1/2"~42" / (T) 30~100mm
 Perlite Board
(L)600mm / (W)150/300mm / (T) 30~100mm
 Perlite Round Board
(L)600mm / (D)1250/5000mm / (W) 261~297mm
(T) 30~100mm
Unit
ASTM 610
KS F4714
Perlite
Ave. Density (Dry) (ASTM C302)
Kg/m3
Max.224
Max.200
Max.200
Thermal Conductivity (ASTM C177)
W/mK
Max.0.079
Max.0.062
Max.0.055
Flexural Strength (ASTM C203)
MPa
Min.0.304
Min.0.245
Min.0.343
Water Repellency (ASTM C67)
%
-
Min. 98
Min. 99
Linear Shrinkage (ASTM C356)
%
Max. 2
Max. 2
Max. 1.2
Service Temperature (ASTM C411)
℃
Max. 650
Max. 650
Max. 650
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HANBO Engineering Services Sdn. Bhd.
(1054377-T)
Insulation / HVAC / Fire Proofing / Refractory / Painting
8. Major Insulation Material (Hot Insulation)
(3) Mineral Wool Pipe Cover / Board / Blanket
Application
Hot and cold insulation of various
types of tank or silo Thermal
insulation of piping in various kinds
of equipment sound absorption for
boiler, heat reservoir, fire-proof
ducts and equipments.
Thermal insulation of heating
facilities such as oven, heater, highpressure boiler and turbine.
Product Range
 Mineral Wool Pipe Cover
(L)1000mm / (D)1/2"~20" / (T) 25~75mm
 Mineral Wool Board
(L)1000/1200mm / (W)500/600/1000mm / (T) 25~100mm
 Mineral Wool Blanket
(L)3000~10000mm / (W)1000mm / (T) 25~75mm
Description
Mineral Wool used calcium silicate minerals with high temperature heat resistance including basalt
and andesite as main raw materials, and forms them in certain shapes. Proper facing materials can
be attached or surface can be coated as occasion demands. Since it is made inorganic minerals, it
does not burn, has wider range of applications than other insulation materials under high temperature.
It forms ideal insulation air layer since it contains lots of fibers per unit volume, providing very low
thermal conductivity.
It is a very economical insulation material that helps to create pleasant living spaces and to
considerably save cooling and heating expenses. Mineral wool is an excellent product that uses
special raw materials and improves heat resistance one step further. It is highly resistant to chemicals
including acid or alkali because it consists of chemically stable minerals. Since it is light and elastic, it
can be easily cut with ordinary tools such as knife or saw, and can be installed an any places for any
purpose.
Description
Board
Pipe Cover
Density
(kg/m3)
Thickness
(mm)
Heat Shrinkage
Teperature(℃)
Thermal
Conductivity
(W/mK)
50, 60, 80
50, 75, 100
Over 600
Max.0.030
100, 120, 140
25, 50, 75, 100
Over 600
Max.0.030
180, 200
30, 50, 75
Over 600
Max.0.033
150
25, 30, 40, 50, 75
Over 600
Max.0.035
50, 60, 80
50, 75
Over 600
Max.0.036
100, 120
25, 50, 75
Over 600
Max.0.035
Blanket
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HANBO Engineering Services Sdn. Bhd.
(1054377-T)
Insulation / HVAC / Fire Proofing / Refractory / Painting
8. Major Insulation Material (Hot Insulation)
(4) Glass Wool Pipe Cover / Board / Blanket
Features
• Incombustibility
• Water-repellency and Durability
• Sound Absorption
• Excellent Workability
• Economical Efficiency
Product Range
 Glass Wool Pipe Cover
(L)1000mm / (D)1/2"~12" / (T) 25~100mm
 Glass Wool Board
(L)2000mm / (W)1000mm / (T) 50mm
 Glass Wool Blanket
(L)10000~20000mm / (W)1000mm / (T) 25~100mm
Description
Glass Wool is produced with the highspeed centrifugal rotary process, which has
been known as a most recent engineering
method.
The thermal insulation, heat resistance,
sound absorption capacity and the degree
of sealing strength have been greatly
improved over the previously existent
thermal insulation glass materials.
Glass wool has an excellent thermal
insulation and sound absorption properties
by maximizing the fiber density.
It is as smooth as cotton and has strong
water repellent characteristic and guarantee
the semi-permanent service life.
Application
Hot and cold insulation of various
types of tank or silo Thermal
insulation of piping in various kinds
of equipment Sound absorption for
heat related equipments
Density
(kg/m3)
Thickness
(mm)
Heat Shrinkage
Teperature(℃)
Thermal
Conductivity
(W/mK)
32
50
Over 300
Max.0.036
40, 48
50
Over 350
Max.0.034
64, 80, 96
50
Over 400
Max.0.033
Pipe Cover
60
24, 40, 50
Over 350
Max.0.034
Blanket
24
25, 50, 75, 100
Over 300
Max.0.036
Description
Board
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HANBO Engineering Services Sdn. Bhd.
(1054377-T)
Insulation / HVAC / Fire Proofing / Refractory / Painting
8. Major Insulation Material (Hot Insulation)
(5) Removal Mat Insulation (4-R Cover)
Features
Description
• High Thermal Insulation
• Incombustibility
• Excellent Sound Absorption
Removal Mat(4-R Cover) is made
from 100% “E” glass. Mechanically
needled mat with 6 or 9 micron fine
filament yarn or texturized and
twisted yarns without organic
binders.
It is lightweight with flexibility easy to
cut to made insulation covers and
removable blankets.
It is low cost replacement of
asbestos cloth or ceramic fiber
blanket will not compact or shake
down in application where vibration
may be encountered.
Product Range
 Removal Mat Pipe Cover
(L)1000mm / (D)1/2“~40" / (T) 10~100mm
 Removal Mat
(L)10000mm / (W)1000mm / (T) 25mm
 Removal Mat Round Board
(L)1000mm / (D)1250~5000mm / (T) 20~100mm
It has excellent thermal efficiency.
Low chloride content will not initiate
stress corrosion. Glass fiber does
not absorb water and incombustible
material.
Noise Isolation Effect
Properties
Main Elements
Frequency
(Hz)
Noise Isolation
Coefficient
Density
90~220 kg/m3
SiO2
52~56 wt%
125
0.32
Fiber Diameter
6 or 9 micron
Al2O3
12~16 wt%
250
0.76
Service Temp.
650 ℃
CaO
16~25 wt%
500
0.94
Softening Temp.
850 ℃
MgO
0~6 wt%
1000
0.96
Thermal
Conductivity
0.0349 W/mK
B2O3
8~13 wt%
2000
0.95
Tensile Strength
175~275
kgf/mm2
Na2O, K2O
0~0.8 wt%
4000
0.98
TiO2, Fe2O3
0.05~0.8 wt%
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HANBO Engineering Services Sdn. Bhd.
(1054377-T)
Insulation / HVAC / Fire Proofing / Refractory / Painting
8. Major Insulation Material (Cold Insulation)
(1) Polyurethane Foam (PUF)
Description
PUF pipe section & slabs is a technically advanced
insulation system with extremely thermal insulation
qualities and high strength to weight ratio at low
temperatures.
These inherent physical characteristic enable it to
perform extremely well with other alternatives
products rigid insulation, minimum 95% closed
Features
cells, remains durable for years, no thermal
• Closed cell structure enabling excellent
bridges, high mechanical strength.
moisture resistance
• Improved dimensional stability
• Outstanding insulation value
• Low thermal conductivity
• Rigid, lightweight and strong
• Easy to fabricate into virtually any
shape & size
• Superior compatibility with polyester
and epoxy resins
Description
Unit
PUF
ASTM
Average Density
Kg/m3
35.0
D1622
Compressive Strength
Kgf/cm2
2.3
D1621
Tensile Strength
Kgf/m2
3.3
D1623
Adhesion
Kgf/cm2
2.0
D1623
Water Vapor
Transmission
%
2.0
C355
Closed Cell
%
Min. 95
D2856
Thermal Conductivity
Kcal/mh ℃
0.021
C177, C518
Dimensional Stability
%
-0.7 (-30℃)
3.0 (+93℃)
D2126
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HANBO Engineering Services Sdn. Bhd.
(1054377-T)
Insulation / HVAC / Fire Proofing / Refractory / Painting
8. Major Insulation Material (Cold Insulation)
(2) Polyisocyanurate Foam Insulation (PIR)
Description
PIR insulation is CFC-free and produces as
a continuous foam bun-stock with the ability
to be fabricated into any shape and sizes
such as sheets, pipe shells, tank and vessel
covering and custom parts for a variety of
insulation, core material and carving
applications.
While retaining all of the benefits of rigid
polyurethane insulation, PIR offers greater
dimensional stability over a wider service
temperature range.
Application
PIR insulation may be used for such
application operating within the
temperature range from -170°C to
+120°C. It is designed for use in a
wide range of applications including :
• Oil refinery & petrochemical plant
• LPG/LNG gas & cryogenic plant
• LPG/LNG carrier
• LPG/LNG receiving terminals
• Ethylene/Ammonia production plant
• Cryogenic pipe and equipment
• Cold storage & HVAC applications
Mechanical Performance
The trimmer structure of PIR enable its
insulating system to have outstanding
mechanical performance and structural
stability in service
Moisture Resistance
Features
• Closed cell structure enabling excellent
moisture resistance
• Improved dimensional stability
• Outstanding insulation value
• Low thermal conductivity
• Rigid, lightweight and strong
• Easy to fabricate into virtually any
shape & size
• Superior compatibility with polyester
and epoxy resins
Moisture penetration can degrade
thermal insulating performance. Since
PIR has high closed cell content and
consists of strongly-linked matrix, it does
not easily break down in service and
shows excellent resistance to moisture
penetration. When used with proper
installation of vapor barriers, PIR
provides further improved performance
to its insulating system.
24
HANBO Engineering Services Sdn. Bhd.
(1054377-T)
Insulation / HVAC / Fire Proofing / Refractory / Painting
8. Major Insulation Material (Cold Insulation)
(2) Polyisocyanurate Foam Insulation (PIR)
Fire Resistance
Thermal Efficiency
In accordance with the ASTM designation
E84-05, Standard Method of Test for
Surface Burning Characteristics of Building
Materials, PIR has a smoke density 250
and a flame spread 25. When exposed to
fire, PIR does not melt away of spread
flame. Thus it may satisfy the requirement
or regulation of major industrial standards,
of the world.
PIR has a fully aged thermal conductivity as low
as 0.023 W/mk. (Min. 6 months aging) Thus it
can achieve the same insulation value with a
minimal thickness of insulation even in most
severe operating conditions.
Less insulation can facilitate thinner walls, more
space, and fewer and tighter energy-losing
seams. Therefore PIR insulating system can
achieve a lower surface area and
cost saving of finishing materials
Application
such as expensive vapor barriers,
PIR is available in the forms of standard & custom block,
jackets, and mastics.
flat slabs, pipe sections, pipe supports and any kind of
fabricated shape so that it is able to meet all the
requirements of installation for thermal insulation.
Description
Unit
Value
ASTM
Nominal Density
Kg/m3
50 (+/-5)
D1622
Thermal Conductivity
W/m.K
Max. 0.019 (Initial)
Max. 0.023 (180 days)
C177, C518
Closed Cell Content
%
Min. 90
D2586
Operating Temperature
℃
-170 ~ +120
Compressive Strength
X Direction
Y Direction
Z Direction
Kgf/cm2(Kpa)
Min. 2.5 (245)
Min. 2.5 (245)
Min. 2.5 (245)
D1621
Tensile Strength
X Direction
Y Direction
Z Direction
Kgf/cm2(Kpa)
Min. 2.0 (196)
Min. 2.0 (196)
Min. 2.0 (196)
D1623
X Direction
Y Direction
Z Direction
m/m.K
Max. 70x10-6
Max. 70x10-6
Max. 70x10-6
Linear Expansion
Coefficient
Safety Factor
X Direction
Y Direction
Z Direction
Water Vapor Permeability
Fire Resistive Properties
Flame Spread Index
Burning Time
Burning Length
Min. 1.5
Min. 1.5
Min. 1.5
㎍m/Ns
Max. 6x10-3
Sec
mm
Max. 120
Max. 60
BS 4735
KS M3809
Max. 25
E84
25
HANBO Engineering Services Sdn. Bhd.
(1054377-T)
Insulation / HVAC / Fire Proofing / Refractory / Painting
8. Major Insulation Material (Cold Insulation)
(3) Cellular Glass (Foam Glass)
Description
Cellular Glass insulation is a lightweight,
rigid insulating material composed of
millions of completely sealed glass cells,
each an insulating space. This all-glass,
closed-cell structure provides and
unmatched combination of physical
properties ideal for piping and equipment
above ground, as well as underground,
indoors or outdoors, at operating
temperatures from -268 °C to +482 °C.
Features
• Resistant to water in both liquid and vapor forms
• Non-corrosive
• Noncombustible/Nonabsorbent of combustible liquids
• Resistant to most industrial reagents dimensionally stable under a variety
of temperature and humidity conditions superior compressive strength
• Resistant to vermin, microbes and mold fiber, CFC and HCFC free
Description
USA
SI
ASTM Standard
Compressive Strength
6.3 kgf/cm2
620 KPa
C165, C240
Average Density
120 kg/m3
120 kg/m3
C303
Flexural Strength
4.9 kgf/cm2
480 KPa
C203, C240
Linear Coefficient of
Thermal Expansion
9.0 x 10-6 / ℃
9.0 x 10-6 / ºk
E228
Service Temperature
Max. 482 ℃
755 ºk
Thermal Conductivity
0.033 Kcal/mh℃ (at 0℃)
0.034 Kcal/mh℃ (at 10℃)
0.039 W/mK (at 0℃)
0.040 Kcal/mK (at 10℃)
C177, C518
26
HANBO Engineering Services Sdn. Bhd.
(1054377-T)
Insulation / HVAC / Fire Proofing / Refractory / Painting
8. Major Insulation Material (Cold Insulation)
(4) Ethylene Propylene Diene Monomer (EPDM)
Description
EPDM insulation is an elastomeric insulation
product with excellent UV resistance. It has
a low flame and smoke rating and excellent
water and weather resistance. EPDM
insulation is low water vapor transmittance
material and has low thermal conductivity.
EPDM insulation is an eco-material and
PVC, CFC free.
Features
• Low Thermal Conductivity
• Resistant to water in both liquid and vapor forms
• Low flame & smoke rating
• No jacketing
• High flexibility
• Excellent Workability
• Fiber, PVC and CFC free
• Resistant to vermin, microbes and mold
Description
Unit
EPDM
ASTM Standard
Average Density
Kg/m3
40~70
KS M3014
Thermal Conductivity
W/m.K
Max. 0.035
C177, C518
Moisture Absorption
Wt%
Max. 2.0
D1056
27
HANBO Engineering Services Sdn. Bhd.
(1054377-T)
Insulation / HVAC / Fire Proofing / Refractory / Painting
8. Major Insulation Material (Jacketing & Cladding)
(1) Aluminum Roll Jacketing
Description
Aluminum Roll Jacketing is manufactured from
alloys conforming to ASTM B209 designation.
These alloys are chosen because of their superior
corrosion resistance and durable weather
properties. Half hard temper provides optimum
mechanical properties and facilitates field
application. Aluminum Roll Jacketing is available
in a smooth mill finish or a stucco embossed
pattern in accordance with surface treatment
method.
Recommended Uses
• 0.4 T : Selected for industrial use in areas subject to traffic and abuse.
Recommended over insulated lines up to 36” O.D. including insulation.
• 0.5 T : A heavier weight jacketing used on larger diameter lines and large equipment up
to 8 feet in diameter.
• 0.6 T : Used in special applications where extra thickness and protection is required,
such as fabricated tank head covers and other special fabrication.
• 0.8 ~ 1.0 T : Available in rolls, where extra heavy gauges are required because of
severe mechanical abuse or special fabricating requirements, such as flat ducts
or precipitators. Also recommended for areas subject to high wind conditions.
Polykraft Moisture Barrier
Polykraft consists of one layer of one mil polyethylene film with a protective layer of 40 pound
virgin kraft paper. The moisture barrier is attached to the jacketing by continuous lamination to
the full width of the metal. The moisture barrier is used to prevent moisture and corrosives, in
the insulation, from coming into direct contact with the metal jacketing surface and causing
galvanic or chemical corrosion
28
HANBO Engineering Services Sdn. Bhd.
(1054377-T)
Insulation / HVAC / Fire Proofing / Refractory / Painting
8. Major Insulation Material (Jacketing & Cladding)
(2) Stainless Steel Jacketing
Finishes
Stainless Steel Jacketing is
available in several finishes
which include smooth, stucco
embossed and in the lighter
gauges, 3/16’’ corrugated.
The stucco embossed finish
on Stainless Steel Jacketing
reduces glare from sunlight,
adds strength, and has more
potential for masking
application fingerprints,
scratches, dents and other
minor surface blemishes.
Description
Stainless Steel Roll Jacketing is manufactured
from T304 and T316 prime grade Austenitic
stainless steel with regular 2B mill finish for
flatness and reduced glare.
The yield strength is 30,000~45,OOOpsi, the
tensile 75,000~100,000psi. For easy field
fabrication, Stainless Steel Jacketing is supplied in
the soft or annealed condition. T304 is normally
used except in the most corrosive areas where
T316 is justified.
Both T304 and T316 Stainless Steel are described
in ASTM A-240. Stainless Steel Jacketing has a
melting point of Approx. 2500ºF. Stainless Steel
offers the best fire protection of all metals used for
metal jacketing.
Applications
The primary use of Stainless
Steel sheet and jacketing is
for hostile environments such
as the pulp, paper, textile,
refinery and Petrochemical
applications.
Moisture Barrier
Stainless Steel Jacketing is supplied with a moisture barrier, which consists of 40pound Kraft paper with one-mil thick, low density polyethylene film, heat and pressure
bonded to the interior surface. This moisture barrier prevents galvanic corrosion
caused by contact of dissimilar metals in the presence of moisture, and chemical
corrosion caused by installing sheets over damp insulation materials. For increased
galvanic and corrosion protection, three-mil polyethylene moisture barriers are
available.
29
HANBO Engineering Services Sdn. Bhd.
(1054377-T)
Insulation / HVAC / Fire Proofing / Refractory / Painting
8. Major Insulation Material (Jacketing & Cladding)
(3) Corrugated Sheets
1/4’’
11/4’’
Description
Corrugated Sheets are available in Aluminum and Stainless Steel.
They provide protection for insulated equipment, towers, vessels and tanks
with outside diameters of 12’ or more.
Aluminum Corrugated Sheets are supplied in five thicknesses,
.025, .030, .035, .040 and .050.
Stainless Steel Corrugated Sheets can be supplied in .010 and heavier
thicknesses. Corrugated Sheets are available in 11/4’’ and 3’’ corrugations.
The 11/4’’ corrugations have a depth 1/4’’ and the 3’’ corrugations have depth
of 3/4’’.
Aluminum Corrugated Sheets are supplied in 1100, 3003, 3105 or 5005 alloy
and Stainless is supplied in T-304 or T-316 alloy. Corrugated Sheets are
available in a smooth finish and a stucco embossed pattern up to 12’ in
length. Greater lengths may be specially ordered.
Polykraft Moisture Barrier
Polykraft consists of one layer of one mil
polyethylene Film with a protective layer of
40 pound virgin kraft paper. The moisture
barrier is attached to the jackting by
continuous lamination to the full width of the
metal. The moisture barrier is used to
prevent moisture and corrosives, in the
insulation, from coming into direct contact
with the metal jacketing surface and causing
galvanic or chemical corrosion.
19mm
76.2mm
SLS
SLD
Recommended Uses
1) Chemical Plants & Refineries
- Distillation columns, tank, farms, fractionation units, cookery production units.
2) Paper Mills - Chemical storage tanks, breechings and ducts
3) Steel Mills - Pickle acid tanks, oxygen production units, fuel oil and tar storage tanks
4) Miscellaneous
- Food processing plants, LPG storage units, LNG storage untreatment plants
30
HANBO Engineering Services Sdn. Bhd.
(1054377-T)
Insulation / HVAC / Fire Proofing / Refractory / Painting
9-1. Company Picture & Location (Main Office & Warehouse 1,2)
Office &
Warehouse
Main Office
31
HANBO Engineering Services Sdn. Bhd.
(1054377-T)
Insulation / HVAC / Fire Proofing / Refractory / Painting
9-2. Company Picture & Location (Fabrication Shop / etc.)
Fabrication Shop
Warehouse
Fabrication Machinery
Inventory
32
HANBO Engineering Services Sdn. Bhd.
Office : Pt 11310, Kampung Cacar, Mukim Kuala Paka,
23100 Paka, Dungun, Terengganu Darul Iman,
Malaysia
Tel : +609-827-0411 Fax : +609-827-0422
H-phone : 011-2303-7115, 012-953-1471
Websites : www. hanboens.com
E-mail : beom @ hanboens.com
mohdazizudin @ yahoo.com