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HCS Series Screw Compressor Packages HCS Series 2 HCS Series Heart of the System HCS Series: • Single-stage dry screw compressor • 5 Frames available • Flow rates from 380 to 4700 CFM (650 to 7980 m3/hr) • Pressures from 15 to 50 PSIG (1 to 3.5 BarG) 3 HCS Series Heart of the System Operating Principle: • Two meshing rotors positively displace air from inlet to outlet • As the air is forced between the asymmetrical profile of the rotors, it is compressed to approximately 15 PSIG (1 BarG) • The seal created between the rotors and casing allow back-pressure to build...up to 50 PSIG (3.5 BarG) 4 HCS Series Heart of the System Design Features: • Stainless Steel shaft seals on either side of the rotor keep air from leaking out of the compression chamber. • Timing Gears ensure NO CONTACT between the two rotors. • Rotors are coated with ULTRACOAT® – Provides corrosion resistance – Reduces fictional losses 5 HCS Series Standard Scope of Supply Base Package: • Module (HCS Series) • Motor, IP55 enclosure (TEFC) • Intake Filter / Silencer (high dust) • Discharge silencer (HOD*) • Safety Relief valve • Basic instrumentation – Oil temp / pressure – Filter pressure drop • Sound Enclosure (<85 dBA) – Designed for Indoor / Outdoor use – Hinged access doors • IP55 (NEMA 4) Junction Box (no controls / no starter) • Check Valve • Expansion Joint * Pipeline-type aftercooler available as accessory 6 HCS Series Controls Options Option 1 - Basic Control – S3 Controller (IP55 enclosure) – Blow-off valve Electrically actuated butterfly valve Open/close operation – Pressure switch Option 2 - Modulating Bleed Control – S3 Controller (IP55 enclosure) – Blow-off valve Electrically actuated butterfly valve Modulating (4-20ma signal) * Starters are NOT included in the basic pricing 7 HCS Series Control Option 1 Basic Control Blower Enclosure Intake Filter High Pressure SP “Normal” Operation Valve Open To Atmosphere Upset Condition X Stop Time Blower Butterfly Valve Pressure Switch Discharge Silencer To Process Customer Connection 8 HCS Series Control Option 2 Basic Control Blower Enclosure Intake Filter High Pressure SP T X Stop “Normal” Operation To Atmosphere Valve Open Upset Condition Time Blower Modulating Butterfly Valve Pressure Transducer Discharge Silencer To Process Customer Connection 9 HCS Series Optional Accessories Accessories Designed and Priced per Application: • Pipeline type air cooler (air to water) • Finned-tube type air cooler (air to air) • Star-Delta starters • Safety relief valves • Special motor ratings, enclosure types • Custom sound enclosures for low sound levels • Special mounting configurations to fit Customer Requirements 10 HCS Series Typical Package (less enclosure) Inlet filter/silencer TEFC Motor Safety Relief Valve Discharge Silencer Flanged Discharge Connection Air Cooled Oil Cooler Compressor Module 11 HCS Series Typical Package (less enclosure) Discharge Silencer Blow-off Valve (electrical actuated) 12 HCS Series Vent Pipe (to atmosphere) Resilient Coupling (with guard) Other Products Technology Summary Hibon S2H (two-lobe rotary) 25 to 5600 CFM Flow: 0.7 to 160 m3/min 0 to 15 PSIG Pressure 0 to 1.00 barg Hibon SN (three-lobe rotary) 30 to 6500 CFM Flow: 0.85 to 184 m3/min 0 to 15 PSIG Pressure 0 to 1.00 barg Hibon Multistage Centrifugal 1000 to 20000 CFM Flow: 25 to 566 m3/min 0 to 18 PSIG Pressure 0 to 1.24 barg 14 HCS Series