Transcript premix_presentation

PREMIX PLANTS
SCOPE OF SUPPLY
We offer full supply of grinding, dosing and
conveying lines, starting with the intake of
raw materials, through main storage tanks,
grain cleaning where required, grain
steaming & conditioning, macro & micro
ingredients dosing & mixing systems,
monitoring and electrical control systems.
And finally: installation, start-up and
maintenance of the devices along with the
post-warranty service.
Capacity of premix lines: up to 20 t/h
PREMIX PLANT
Konsul Drogiczyn
Capacity 1 t/h
Side view
Basic components
grinding and conveying
Components dosing
and weighting
Manual components
adding
Control
panel
Mixer
Grinding
Top view
Components
dosing and
weighting
Mixer with
bagging station
Basic components
grinding and
conveying
Basic components grinding and conveying
Components dosing
and weighting
Mixer
Mixer
Mixer with
bagging station
PREMIX PLANT
Zlobinks
Capacity 5 t/h
Technological diagram
- example
Microcomponents
Macrocomponents
Mixing
Macrocomponents dosing and weighing
Manual charging of
microcomponents bins
Manual charging of
microcomponents bins
Microcomponents dosing system
Microcomponents dosing system
Microcomponents dosing system
Microcomponents dosing system
Microcomponents
dosing system
Mixer
MIXERS
Horizontal paddle mixers
• mixing accuracy 1 : 100 000
• made of – construction alloy steel or
acid-resistant steel
• additional fittings – over and submixing tanks
• lower bolt – „bomb” hatch batch
mixer
Two-shaft mixers
DOSING INSTALLATIONS FOR
LIQUIDS
We can dose:
• choline chloride,
• methionine
• lysine
• water and acidifiers
• molasses
• glicerine
• aromatic substances
• formadehyde
• waniasa
• lecifeed
Installation consists of the following
devices:
• heater with filters and pump unit
• scales or mass flow meter
• heated and insulated pipeline of
acid-resistant steel
• valve unit
• interceptor with spray nozzles unit
and blow-off system
• control cabinet
INSTALLATIONS FOR MELTING
AND DOSING FATS
Heated and insulated tank made of
acid-resistant steel with a capcity of
1200-2000 liters to melt fat.
Installation for dosing fat.
Devices:
• buffer tank with electro-pnaumatic bolt
and pellets level sensor
• flow scales for constant pellets weighing
• devices for lubrication – geasing
chamber woth nozzles or a device with
rotating plates
• enzymes dosing – special pneumatic
nozzles
• mixing devices – mixing screw conveyor
or two shaft paddle mixer
• installation for dosing liquide, dosing
pumps adjusted to be steered by
inverters
STORAGE TANKS
The tank consists of:
• heated double conical bottom – this
enables heating the liquid in the tank
evenly, complete emptying of the tank
and cleaning the tank easily
• mixer – prevents the particulates from
forming a deposit in the bottom of the
tank
• draining and inlet valves
• side hatch and upper cover allowing
easy access to the inside of the tank
• the heating factor temperature control
and regulation system and the system of
controlling liquid temperature inside the
tank
• outer ladder and upper platform with a
shield
• electronic sensor of the maximum level
with an alarm
• system for monitoring liquid
consumption and the amount in the tank
based on pressure converter or radar
sensor
• heated pump, preliminary cleaning
filter and installation for filling one or
several tanks equipped with a system of
complete automatic emptying the filters
and pipelines
• tank and pipelines heating system
• heat insulation of 10-20 cm mineral
wool
ELECTRIC AND AUTOMATION
SYSTEM
• control and power cabinets
• driver–based control systems
• control systems with the production
process visualisation
SCADA system for feed plants
System capabilities:
• production process control and
supervision,
• visualization of the entire production
process,
• production lines visualization and history,
• processes control by hand,
• abnormal states recording and
visualization,
• communication with external devices,
• communication with electronic scales,
• objects animation
• alarms and events registration,
• production reports creating,
• recipes creating and editing,
• flours mixing - batch and continuous,
• access protection at different levels,
• prepared to cooperate with other
systems on the object,
• traceability - full product genealogy,
media usage monitoring and
optimization (power, water, etc.).
References
Our reference list includes over 2000
customers in 40 countries operating
in 10 industries.
Your Partner in Food & Feed Processing