Transcript General Gamajet Cleaning Presentation

Gamajet Cleaning Systems
Rotary Impingement Tank Cleaning
The most effective and efficient tank cleaning solution
Why Clean?
You Can’t Make Good Soup in a Dirty Pot!
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Quality Control
Prevent Cross-Contamination
Remove Build-Up or Sludge
Meet Standards and Requirements
Prepare Tank for Entry (Repairs)
Remove Hazardous Gases
Maintain the Equipment
Regardless of the reason, cleaning is a
necessary component of every process.
What is Cleaning?
• Cleaning
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a : to make clean: as (1) : to rid of dirt, impurities, or
extraneous matter. (Merriam-Webster Dictionary)
• Primary Factors
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Time
Temperature
Chemical Action
Mechanical Force
• Secondary Factors
• Soil/Residue
• Type, Condition, Amount
• Surface Material
• Accessability
Elements of Cleaning
• Efficiency
ef·fic ien·cy – n.;
skillfulness in avoiding wasted time and
effort
• Effectiveness ef·fec tive·ness,
adj.; producing or capable of producing a
desired effect
Sinners Circle – Efficiency of Clean
Understanding the relationship between time, temperature,
chemical action and mechanical force. – Dr. Herbert Sinner (1959)
Sinners Circle
Manipulating the Cleaning Scenario
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Hot Water (Temperature)
Soap (Chemical Action)
Soaking over Night (Time)
Scrubbing (Mechanical Action)
Cleaning Pattern - Effectiveness of Clean
• Cleaning Pattern
• Full Coverage Cleaning
• Shadow Areas
• Repeatable and Reliable
• Reliable
• Malfunction
• Human Error
Comparison of Tank Cleaning Processes
Dr. Herbert Sinner
Primary Cleaning Factors
•Time
•Temperature
•Chemical Action
•Mechanical Force
Boiling Out
• The process of filling a tank or vessel with
a concentrated chemical solution and then
heating the tank to remove the toxins and
residues.
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Cleaning Pattern: N/A
Level of Cleanliness: Poor to Fair
Operating Costs: High
Confined Space Entry: Probable
Mechanical Reliability: N/A
SprayBalls (Static and Rotary)
• Static or rotating nozzles designed to
create a “liquid sheet” that erodes away
residue while cascading the walls of the
tank interior.
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Cleaning Pattern: Poor
Level of Cleanliness: Fair
Operating Costs: High
Confined Space Entry: Probable
Mechanical Reliability: Poor
Spray ball technology was
first introduced in the early
1950’s with the start of CIP
cleaning.
Spray Balls (Static and Rotary)
STATIC
ROTARY
Rotary Wetting
• A rotary wetting device typically
consists of nozzles rotating on two
planes, to create a fast moving fullcoverage 360-degree “wetting”
(minimal impact and dwelling)
pattern.
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Cleaning Pattern: Good
Level of Cleanliness: Moderate
Operating Costs: Moderate
Confined Space Entry: Possible
Mechanical Reliability: Fair to Good
Manual Cleaning / Scrubbing
• The process of entering the tank and
manually cleaning with a hose, pressure
washer or scrubbing mechanism.
• Cleaning Pattern: N/A
• Level of Cleanliness: Fair to Good
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(Monday Morning)-Human Error
• Operating Costs: High (Labor)
• Confined Space Entry: 100%
• Mechanical Reliability: N/A
Gamajet: Rotary Impingement Cleaning
• A fluid-driven device that optimizes the
pressure and flow to create two high
impact cleaning jets producing mechanical
force, that scour the tank interior in a
complete 360-degree pattern.
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Cleaning Pattern: Excellent
Level of Cleanliness: Excellent
Operating Costs: Low
Confined Space Entry: Rare
Mechanical Reliability: High
What is IMPACT – Mechanical Force
• Normal and Shear Force
• Theoretical Impact =
0.0526 x (GPM) x √(PSI)
• Influential Factors
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Operating Conditions
Distance
Angle
Rotational Speed
Obstructions
Impact Video:
QuickTime™ and a
decompressor
are needed to see this picture.
Validatable Pattern
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Indexing Impact
Full 360-Degree Coverage
Repeatable and Reliable
Cycle Time 4-25 Minutes (Dwell Time)
Effectiveness Video:
QuickTime™ and a
decompressor
are needed to see this picture.
Effective Results (Before and After)
• Most Cases Result in
• 80% Less Water
• 85% Less Time
• 90% Less
Chemicals
• Elimination of
Confined Space
Entry
• Every Gamajet
Solution Results in
100% Effective
Cleaning
Cleaning and Sustainability
Sustainability calls for policies and strategies that meet societies
present needs without compromising the ability of future
generations to meet their own needs.
From a business perspective the goal of sustainability is to
increase value while decreasing industries use of materials and
reducing negative impacts on the environment.
-Environmental Protection Agency
Sustainability goals can be achieved
through CIP Optimization
• Less Energy Consumption
• Less Waste Water
• Less Chemicals
DECREASE
Benefits of Impingement Cleaning
Resources
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Water
Time
Chemicals
Energy
Tank Downtime
Confined Space Entry
Accuracy of Cleaning
Production
Bottom Line
Sustainability
INCREASE
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Case Study – Food and Beverage
85% Less Water/Chemicals
91% Less Time
71% Increased Production
Mason, OH
Tank Type: 12 Process & Storage Tanks
Tank Residue: Burnt on Sauces
Current Procedure: SprayBalls
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Tank Cleaning Downtime Per Year: 4,380
Water Usage Per Year: 3,504,000 Gallons
Batch Time Start to Finish: 6 Hours (Includes Cleaning 3 Tanks)
Batches Per Year: 1,460
Solution: Gamajet Aseptic VI: 115 psi 15 gpm. Cleaning includes 2
minute pre-rinse, 5 minute re-circulated wash with caustic, final 2
minute rinse. Total Time: 9 Minutes (No Clogging)
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Tank Cleaning Downtime Per Year: 375
Water Usage Per Year: 525,420 Gallons
Batch Time Start to Finish: 3.5 Hours (Includes Cleaning 3 Tanks)
Batches Per Year: 2,502
Small Machines
– Up to 5’ Range
Machine
Mechanical
Force @
Distance
Pressure
(psi)
Flow (gpm)
Clearance
Gamajet
EZ-7
4lbs @ 5’
50-1500
2-8
1.5”
Gamajet
All-In-One
(FLEX)
5lbs @ 5’
100-1000
3.5-6
1.75”
Gamajet
HD-BB
5lbs @ 5’
100-1000
3.5.-6
1.75”
Gamajet
Intrepid
3lbs @ 5’
20-80
10-30
3.00”
Self
Cleaning
Yes
Mid Sized
Machines – Up to
25’ Range
Machine
Gamajet
Aseptic VI
Mechanical
Force @
Distance
Pressure
(psi)
Flow (gpm)
Clearance
Self
Cleaning
10lbs @
10’
10-700
5-40
2.8”
Yes
7lbs @ 10’
20-300
5-30
1.87”
Yes
Gamajet IX
15lbs @
10’
50-1000
3-30
2.76”
Yes
Gamajet V
20lbs @
10’
50-1200
5-45
3”
Gamajet
PowerFLEX
40lbs @
10’
30-500
20-120
3.875”
Yes
Gamajet
Aseptic-1
10lbs @
10’
20-80
20-70
5.75”
Yes
Gamajet
NanoJet
Large Machines
– Up to 200’
Range
Machine
Mechanical
Force @
Distance
Pressure
(psi)
Flow (gpm)
Clearance
Self Cleaning
Gamajet X
25lbs @
25’
50-750
40-80
4”
Gamajet
VIII
40lbs @
25’
20-1000
25-130
4.75”
Yes
Gamajet IV
85lbs @
25’
20-700
30-320
6.7”
Yes
Customers Served
19 out of the Top 25 Food and Beverage:
Anheuser-Busch InBev, ADM, Barcardi, Bunge,
ConAgra, Cargill, California Dairies, Coca- Cola
Company, Dairy Farmers of America, Danisco,
Dean Foods, Frito-Lay, The Hershey Company,
International Foods, Kellogg, Kraft, Land O'Lakes,
Mars, Nutrasweet, PepsiCo, Proctor and Gamble,
Superbrand, Tate & Lyle, Tropicana, Tyson,
Welch's, Zook Molasses.
9 out of the Top 10 Personal Care: Avon,
Colgate-Palmolive Company, GlaxoSmithKline,
Johnson & Johnson, Kao Corporation, KimberlyClark Corporation, LOreal, Neutrogena, Inc.
Procter & Gamble Company.
9 out of the Top 10 Pharmaceutical: Abbott
Laboratories, Amgen, Astellas, AstraZeneca,
Bayer Schering, Boehringer-Ingelheim, BristolMyers Squibb, Eli Lilly & Co., GlaxoSmishKline,
Johnson & Johnson, Merck & Co., Pfizer, Novartis,
Roche, Sanofi-Avertis, Teva Pharm.
4 out of the Top 5 Ethanol/Grain: Abengoa
Biofuels, Absolute Energy, Archer Daniels
Midland, Agri Systems, Arkalon Ethanol, Aventine
Renewable Energy, Biofuel Energy Corp., Bunge,
Bushmills Ethanol, Cargill, Celunol Louisiana,
LLC., Central Indiana Ethanol, LLC, Corn LP,
Didion Ethanol, Fagen Inc., Hawkeye
Renewables, Iowa Ethanol, Kansas Ethanol,
Prairie Horizon Agri Energy, Redfield Energy LLC,
Siouxland Ethanol, Xethanol Biofuels.
9 out of the Top 10 Wine: Allied Domecq
Wines, Bronco Wine Co., Cakebread Cellars,
Chalone, Constellation Wines, Delicato Vineyards,
Domaine Chandon, E. & J. Gallo, Franzia, Frog’s
Leap, Gibson, Hess Collection, J. Lohr, KendallJackson, Korbel & Bros., Stags Leap, Sutter
Home, The Wine Group.
Dairy: California Dairies, Dairy Farmers of
America, Darlington Dairy Supply, Dietrich’s Milk
Products, Kraft Foods, Land O’Lakes, Land O’Sun
Dairy, Superbrand Dairies Inc., Velda Farms
Dairies, West Agro.
14 out of the Top 15 Pulp and Paper: Alberta
Pacific Forest Industries, Blue Heron Paper
Company, Celgar Pulp Co., Georgia-Pacific Corp.,
Georgia-Pacific Resins, Inc., International Paper
Co., Kimberly Clark Corp., Louisiana-Pacific
Corp., MacMillan Bloedel, Ltd., Mead Paper,
Norske Canada, North Pacific Paper Corp., Procter
& Gamble, Sonoco Products Co., Stablex Canada
Inc., Stora Enso N.A., S.D. Warren, Wausau
Paper Mills Co., Westvaco Kraft Division,
Weyerhaeuser Canada, Ltd., Weyerhaeuser Paper
Co., Willamette Industries, Inc.
4 out of the Top 5 Transportation: Bulkmatic,
Calumet, CBSL, Dana Container, Dedicated TCS
LLC, Foodliner, Philip, Tank Trailer Cleaning,
Transport, White Tank & Truck Repair.
Thank you!