PowerHouse IHF Charger - Midway Industrial Equipment

Transcript PowerHouse IHF Charger - Midway Industrial Equipment

PowerHouse IHF Charger

High Frequency Cutting-Edge Technology for Today’s Material Handling Equipment

www . Powerhousechargers.com

PowerHouse Charger Experience

•Over 1,000,000 industrial quality battery chargers have been manufactured.

•Benning has been producing motive power chargers since 1954 •Benning was the first company to introduce a high frequency charger in 1984.

•Crown has been building batteries since 1926 •Crown Battery has delivered more than 4,000 opportunity and fast charge installations.

PowerHouse IHF Product Development Plan

• Additional charger features

– Traction Manager Software on Windows Mobile PDA –

Available Now

– Batcom Basic Communication with Charger - Dec 2008 – Integration of energy management software : Dec 2008 – Canadian 575/600 VAC input available in January 2009 – New Compact 24 KW cabinet available in November 2008

PowerHouse Charger IHF Program Status

• Full Production in Bocholt, Germany ongoing. • Large Stock of Popular models in Dallas, Texas. • Dallas Production of 3 to 12 KW units will begin in November 2008. • Dallas production of 18 to 36 KW units will begin in January 2009. • Upgraded IHF Charger with display shipping late October 2008.

Dallas Texas Production Facility

• Subsidiary of Benning Germany • Express Stock Program • Large Modern Facility – Currently Expanding for Future Capacity • 30 Full Time Employees • North and South America Assembly, and Service Responsibility • Complete Telephone Support Capabilities

Power House Charger IHF – Design Performance Designed according to :

• UL 1564 (File open in progress) • CSA 107.2 (File open in progress) • BCIS -18 rev 01 • EN 61000-3-2 (EMI)

• Efficiency of about 92% over the entire charging cycle. • Power Factor greater than .99 • Reduced volume and weight by a factor of 5 • Suitable for flooded and maintenance free batteries • Energy saving + battery protection charging characteristics • Keep battery at lower temperature thanks to the ripple free charging current. • Designed for 15 years or 30,000 operating hours of industrial useage.

PowerHouse IHF Charger - Technology Power House Intelligent High Frequency Power Conversion

Controller

1 or 3-Phase AC Input +

Input Rectifier Switchmode Power Converter HF Transformer + Filtering

DC+

Output Rectifier

Output

DC Unregulated Input DC HF AC Rectified HF DC Filtered DC

Power House Charger IHF- Charging flexibility

Conventional and Opportunity charging capabilities 8 Factory pre-programmed charge algorithms User selectable charging profile providing : Short recharge times of 7.5 - 8 hours Energy savings by avoiding battery overcharge Field programmable charging parameters using the traction Monitor Software. Deep discharge function Weekly scheduler for flexible charging characteristics

PowerHouse Charger IHF - Traffic Light Status display YELLOW = charge RED = fault GREEN = charge complete Traffic Light Display Can Be Seen From Across A Plant Floor From A Large Distance – Charger Status Can Be Seen At A Glance.

PowerHouse IHF Chargers – Display + Keypad

• •

New Display + Keypad Control Panel Shipping Late October 2008 Charging voltage 80 V Charging current 35 A Charging voltage V/C 2,0 V/Z Charging current % 100 % Recharged Ah 110 Ah

PowerHouse Chargers IHF – Display Menu Function IHF customer menu

battery menu basic settings

battery capacity charge program charge program no. 2***

language

German English US English GB others timer

set date set time show date/time functions display info

switch on delay deep discharge start

intensity contrast timeout backlight

PowerHouse Chargers IHF – Display Menu Function IHF customer menu

history

service* end of charge data BATCOM basic data** statistics

data set 1 : data set 10

battery code remaining capacity batt.-temperature elektrolye OK?

started chargings finished chargings forced switch overs safety switch offs I/U errors

PowerHouse Chargers IHF – Display Menu Function IHF service menu

functions test functions battery menu

charge program no. 2

red status light on yellow status light on green status light on LED maintenance free on relay k1 on relay k2 on fan test electrolyte lamp on**

battery capacity charge program no. 1 charge program no. 2 reset functions

HW-reset statistics reset charge program reset charger reset clear history

inactive active

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LP1 (E)PzS LP2 (E)PzV/GiV-0U LP3 (E)PzS Puls LP4 GiV LP5 (E)PzV LP6 QuickCharge LP7 WU0U LP8 IUIa LP9 Evolution

PowerHouse IHF Chargers - Software

• Windows based software for programming and monitoring the parameters.

• Intuitive menu driven operation • 2 modes of operation available • Customer mode • Download data, change charge program and parameters • Service mode • Reset charger, erase statistics counter • Compiles Statistics data in a separate hard drive folder • Charge cycles count • Forced switch over count • Excess charging count • I/U errors count • Low level electrolyte count

PowerHouse IHF Chargers - Software

PowerHouse Chargers Service Training & Warranty

• Standard Warranty – 3 years Full Parts and Labor – The Industry Leader!

• Extended warranty – 3% per annum up to maximum 10 years – No Other Manufacturer Can Offer This Warranty On High Tech Chargers!

• Service Training – Can be performed: • At a lift truck dealer or battery distributor • At the end-user customer’s operation • At Crown factory locations in the USA and Canada • At PowerHouse chargers facility in Dallas, Texas

PowerHouse Chargers - Global National Accounts

STILL Jungheinrich Linde Hoppecke General Motors Ford Audi Toyota Nestle’/ Edy’s DaimlerChrysler VW U.S. Cold Storage Vienna Airport Lufthansa Cargo TNT Atlet Renault DNATA (Dubai Airport) Packaging Corp. of America