Transcript Super Manual

MAKE THE IMPOSSIBLE
A 3D Presentation
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Page No. 1
MAKE THE IMPOSSIBLE
K2
Minimaster
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High feed
Plunging
Jabro solid
Combimaster
Round inserts
EPB shrinkfit
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Get there first K2 takes you all the
way to the top
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R218.20 (K=2)
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R218.20
• Insert and body strength: Maximum security and
reliability (Unmanned production possible)
• Productivity on modern machines (high feed K = 2)
• Cost effectiveness under peak performance
• Versatility (semi-finishing to heavy roughing)
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R218.20
Insert
• Two different edges on the same insert
Periphery and Centre cutting edge
Periphery cutting edge
Centre cutting edge
Reinforced edge at the centre
to prevent edge breakage
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R218.20
Insert geometry
• Curved edge which reduces the
cutting forces
• Positive axial rake which gives a
smooth cutting action
• Constant cutting rake all along
the edge
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R218.20
Cutter body
Unique pocket seat with tenon
to avoid stress on the screw and
to prevent insert rotation
Large chip space with big radius
to make the cutter stronger in
the centre
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R218.20
Available in Ø16 - Ø50 mm and Ø0,625 - Ø2,0"
Available in different shank styles
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R218.20
Product advantages
Soft cutting
• Reduces the power consumption due to a positive rake angle
• Longer tool life because of the positive cutting rake
• Low noice effect because of the positive helix angle
• Lower impact on the machine spindle
Performance
• High metal removal rate can be performed due to the edge design
and two effective cutting edges – High feed
• Good performance when machining with large overhang
Reliable
• Strong screw and tenon in the pocket seat to avoid insert from
moving in the pocket seat
• Large chip space with big radius to make the cutter stronger in
centre point
• Thick and strong insert with reinforced edge to avoid insert breakage
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R218.20 – Field test
PELTON WHEELS FOR POWER STATIONS
Material:
Cutter:
Insert:
Competitors:
AFNOR Z5CN 13.4, Seco material group 10
R218.20-0432.2.28-070
218.20-160ER-ME08 F40M
Ball nose cutter, Ø32 mm, grade P40
COMPETITOR
n = 1100 rpm (max. rev. in machine)
vf = 900 mm/min
fz = 0.41 mm/tooth
ap = 2 mm
ae = 2 mm
Overhang = 400 mm
Tool life = < 20 min, broken edges
SECO K2
n = 1100 rpm (max. rev. in mach.)
vf = 900 mm/min
fz = 0.41 mm/tooth
ap = 2 mm
ae = 2 mm
Overhang = 400 mm
Tool life = 2.5 hours
Better surface finish, no chipping of inserts
Low cutting forces allowed long overhang
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R218.20 – Applications
DIE FOR CAR BUMPER
Material:
Cutter:
Insert:
S45C, Seco material group 4
R218.20-3232.3-28.100A
218.20-160ER-ME08 F40M
CUTTING DATA:
n = 2000 RPM
vc = 200 m/min
fz = 0.375 mm/tooth
vf = 1500 mm/min
ap = 1 - 10 mm
Tool life = 15 hours
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R218.20 – Applications
IMPELLER
Material:
Cutter:
Insert:
420 (AISI), Seco material group 5
R218.20-1632.RE-28.A
218.20-160ER-ME08 F40M
CUTTING DATA:
n = 2400 RPM
vc = 240 m/min
fz = 0,25 mm/tooth
vf = 1200 mm/min
ap = 1 - 13 mm
Tool life = 3,5 hours
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R218.20 – Applications
STAMPING DIE
Material:
Cutter:
Insert:
420 (AISI), Seco material group 5
R218.20 Ø50 mm
218.20-250ER-M12 F25M
CUTTING DATA:
n = 1500 RPM
vc = 235 m/min
fz = 0.32 mm/tooth
vf = 800 mm/min
ap = 10 - 15 mm
ae = 10 mm
Tool life = 3 hours
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R218.20 – Applications
TURBINE BLADE
Material:
Cutter:
Insert:
FV520B, Seco material group 5
R218.20 Ø20 mm
218.20-200ER-ME05 F40M
CUTTING DATA:
n = 5950 RPM
vc = 375 m/min
fz = 0,34 mm/tooth
vf = 4000 mm/min
ap = 2 - 5 mm
ae = 0,5 mm
Tool life = 3 hours
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FULL SPEED AHEAD
our HIGH FEED CUTTERS keep
your production on the right track
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HIGH FEED CUTTERS
The most comprehensive range in the market
from Ø8mm to Ø100mm
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HIGH FEED CUTTERS
To boost productivity in pocketing/face milling
applications
as well as plunging in large and very large overhang
• Complement to the round range family
• Metal removal up to 1000 cm3/min
• Long tool life due to forces being directed towards
the spindle that maximize process stability
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HIGH FEED CUTTERS
R217/220.21
• Light cutting & low energy consumption thanks to
insert size dedicated to a diameter
• Range from Ø16 to Ø100 mm
• Large variety of 218.19 geometry/grade assortment
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HIGH FEED CUTTERS
Minimaster inserts
• Range from Ø8 to Ø16 mm
• Pocketing with high feed cutters is the
most effective and productive roughing
method for unstable conditions
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HIGH FEED CUTTERS
Methods
• Pocketing
High feed rates
• Helical interpolation
High feed rates
• Plunge milling
Normal feed rates, soft cutting
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HIGH FEED CUTTERS
3 times as fast when using long overhang
Cutting edges designed with very big radii
Small D.O.C. but high feed rates without vibration
Cutting forces always in axial direction
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HIGH FEED CUTTERS
3 times as fast when using long overhang
Material:
Overhang:
Coolant:
Operation:
Cutter:
40CMD8
225 mm
Compressed air
Cavity
Diameter Ø32 mm
Overhang 7 times the diameter
%
Metall removal rate
Round insert cutter
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R217/220.21
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R217.21 – Application
CYLINDER DIE
Material:
Cutter:
Insert:
C45, Seco material group 4
R217.21-1632.RE-R125.3A
218.19-125T-T3-MD09 F15M
CUTTING DATA:
n = 3000 RPM
vc = 300 m/min
fz = 1,1 mm/tooth
vf = 10000 mm/min
ap = 0,8 mm
Tool life = 60 min
Metal removal rate = 240 cm3/min
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R217.21 – Application
FORGING DIE GOLF HEAD 50 HRC
Material:
Operation:
Cutter:
Insert:
SKD61, Seco material group 7
Roughing cavity (depth: 35 mm)
R217.21-1225.RE-R100.3A
218.19-100T-MD06 F15M
CUTTING DATA:
n = 3700 RPM
vc = 290 m/min
fz = 0,38 mm/tooth
vf = 4200 mm/min
ap = 0,4 mm
Tool life = 50 min
Metal removal rate = 42 cm3/min
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Minimaster (high feed insert) – Application
DIE 50 HRC
Material:
1.2314, Seco material group 7
Insert:
MM12-12.60-HF-MD10 F15M
CUTTING DATA:
n = 4000 RPM
vc = 150 m/min
fz = 0,5 mm/tooth
vf = 4000 mm/min
ap = 0,3 mm
Tool life = 90 min
Metal removal rate = 14 cm3/min
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R217.21 – Application
FIN BRACKET
Material:
Cutter:
Insert:
Titanium TA6V, Seco material group 22
R217.21-2020.0-R100.3A
218.19-100T-M06 F40M
CUTTING DATA:
n = 875 RPM
vc = 55 m/min
fz = 0,4 mm/tooth
vf = 1050 mm/min
ap = 0,6 mm
Metal removal rate = 12 cm3/min
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Page No. 27
Menu
ROCK SOLID
JABRO SOLID CARBIDE TOOLS
helps you to the perfect game
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SOLID SUPER QUALITY
• Wide range of high accuracy end mills with full radius and
corner radius
• Big variety of tool diameters from Ø0,1 mm to Ø25 mm
• Grade and geometry assortment to cover different work
materials like: Soft and hardened steels – Stainless steels
– Copper – Graphite – Superalloys
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Tornado
Ball nose end mills JH111 – JH970
JH111
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JH970
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Tornado
Ball nose end mills JH111 – JH970
JH111
JH970
Perfect tool choice in hardened steel
up to 65 HRC and cast iron
For high metal removal rate and high
speed machining in steel up to 48 HRC
For superalloys and stainless steel
Diameter range: Ø2 – Ø16 mm
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Tornado
Bull nose end mills JH140 – JH440
JH140
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JH440
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Tornado
Bull nose end mills JH140 – JH440
JH140
JH440
For steel, hardened steel, cast
iron
For non-ferrous materials
like aluminium, copper and
plastics
Diameter range:
Ø2 – Ø16 mm
Corner radius:
0,5 – 4 mm
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Diameter range:
Ø6 – Ø16 mm
Corner radius:
1,5 – 4 mm
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Tornado
250° Ball nose end mills JH160 – JH460
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JH160
JH460
For steel
4-flutes
For aluminium
2-flutes
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Tornado
Conical full-radius tools JHK-R
Type A
Type B
For Steel, Hardened steel,
Stainless steel, Cast iron,
Non ferrous materials,
Super alloys, Graphite,
Copper, Plastics
Tapered:
1°- 2°- 3°- 5°- 10°- 15°- 30°
per side
Radius: 1 - 1,5 – 2 mm
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Diamond
JD660 – JD665 – JD670
JD665
JD670
JD660
For Graphite machining
2 flutes
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Diameter range:
Ø3 – Ø12 mm
4 flutes 3 flutes
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MINI
Ball nose end mills JM915 – JM925
JM915: shanksize = Ø3 mm
JM925: shanksize = Ø6 mm
Diameter range:
JM915: Ø0,1 – Ø2 mm
JM925: Ø0,5 – Ø2 mm
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Tornado – Field test
DIE FOR TURBINE STATOR VANE
Material:
Application:
Tool:
Ni Fe Alloy, 48 HRC
Re-profiling the top of the die
Tornado JH720 (Ø8 mm ball nose)
CUTTING DATA:
n = 10400 RPM
vc = 55 m/min
vf = 3333 mm/min
ap = 0,1 mm
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Tornado – Field test
WHEEL RIM MOULD
Material:
Application:
Tool:
1.2343, 38 HRC, Seco material group 6
Machining of tapered grooves
Tornado JHK050-015R-MEGA (Ø6 mm)
CUTTING DATA:
n = 15000 RPM
vc = 283 m/min
vf = 3000 mm/min
ap = 0,15 mm
ae = 0,15 mm
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Diamond – Field test
EDM PLATE
Material:
Application:
Tool:
Graphite
2D roughing of outer profile
Diamond JD620V080R100 (Ø8 mm)
CUTTING DATA:
vc = 600 m/min
fz = 0,1 mm/tooth
vf = 4775 mm/min
ap = 4 mm
ae = 8 mm
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MINI – Field test
DIE FOR RING PILL IN SODA CAN
Material:
Application:
Tool:
1.2379, 60 HRC, Seco material group 7
Complete machining of die incl. finishing
MINI range JM915-MEGA-T (Ø8 mm tapered)
CUTTING DATA:
vc = 65-75 m/min
fz = 0,02 mm/tooth
ap = 0,1 mm
ae = 0,5 mm
Machining time reduced from
8 hours (EDM) to 1,5 hours
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KEEP ON ROLLING
with ROUND INSERTS from
SECO there are no need for pit-stops
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Round inserts
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Round inserts
Versatility
Can be used for many types of applications like circular
interpolation and helical interpolation ramping,
shoulder milling, slot milling, plunging and ramping
Wide range shanks, inserts geometries and grades
Machining all types of materials from the most light
cutting to the most difficult. Cutters are available in
different lengths for best possible reach and stability.
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Round inserts
Insert diameter range: Ø6 – Ø20 mm
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Round inserts
Ø20
Cutter diameter range:
Ø32 – Ø160 mm
Ø16
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Cutter diameter range:
Ø25 – Ø160 mm
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Round inserts
Ø20
Cutter diameter range:
Ø32 – Ø160 mm
Ø16
Cutter diameter range:
Ø25 – Ø160 mm
Ø12
Ø10
Cutter diameter range:
Ø24 – Ø137 mm
Cutter diameter range:
Ø16 – Ø50 mm
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Round inserts
Ø20
Cutter diameter range:
Ø32 – Ø160 mm
Ø16
Cutter diameter range:
Ø25 – Ø160 mm
Ø12
Ø10
Cutter diameter range:
Ø24 – Ø137 mm
Cutter diameter range:
Ø16 – Ø50 mm
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Ø6
Ø8
Cutter diameter range:
Ø10 – Ø40 mm
Cutter diameter range:
Ø16 – Ø42 mm
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Round inserts – Applications
MOULD
Material:
Cutter:
Insert:
1.2311, Seco material group 6
R217.29-0100-08.7A
RPKT1605M0T-M18 T350M
CUTTING DATA:
n = 450 RPM
vc = 142 m/min
fz = 0,65 mm/tooth
vf = 2015 mm/min
ap = 3 mm
Tool life = 120 min
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Round inserts – Applications
TURBINE BLADE
Material:
Cutter:
Insert:
X20Cr13, Seco material group 5
R217.29-0050-06.5A
RPHT1204M0T-M08 T350M
CUTTING DATA:
n = 1783 RPM
vc = 280 m/min
fz = 0,4 mm/tooth
vf = 3600 mm/min
ap = 3 mm
Tool life = 60 min
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IT’S THE SMALL THINGS THAT COUNT
The widest tool range on the market
SECO MINIMASTER
Small diameter replaceable end milling system
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Minimaster
Minimaster for 3D-milling is
available in 2- and 3-flute
versions.
The 3-flute version improves
the productivity with higher
feed rates.
A unique end milling
system combining different
solutions, offering optimum
accessibility in
combination with maximum
stability and security
The 2-flute version minimizes
the risk of vibration.
NO REGRINDING JUST CHANGE THE INSERT
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Minimaster shanks
Insert diameter range Ø6 – Ø20 mm
Big variety of different shanks
makes it possible to always find
the right combination for your
application
Holders in steel and in vibration damping high density material
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Minimaster inserts
Insert diameter range Ø6 – Ø20 mm
3-flutes
Inserts for keyway, square
shoulder inserts with sharp
edges or corner radius, centre
drilling, chamfering 45°– 60° or
double chamfer, high feed
inserts, plunge milling and
copy milling inserts in 90°–
120° ball nose versions
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2-flutes
90°
120°
90°
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Minimaster
With Minimaster you can always find a solution
for almost every application
Minimaster is a stable and rigid system and
there is always a combination to minimize the
overhang, and get maximum stability
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Minmaster Excel
Page No. 55
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THERE ISN’T A DEPTH WE CAN’T REACH
Discover SECO’s
PLUNGING TOOLS
Plunge milling is a
modern, highly
productive method
for high metal
removal rates
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Plunging tools
Under normal conditions, a large overhang
automatically means that cutting data must be
reduced to prevent deflection of the tool, often
leading to vibrations, poor surface finish and
inferior dimensional accuracy
When plunging the cutting forces are
directed in the direction of the spindle. This
means that plunging has an outstanding
performance when machining with large
overhangs.
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Page No. 57
Plunging tools
SECO has the most comprehensive
standard range of milling cutters
intended exclusively for plunge milling
Plunge milling cutters are intended for
roughing, semi-finishing and finishing
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Page No. 58
Plunging tools
R217/220-79-12 with SCET12-inserts
are intended for roughing operations
Diameter range
Ø32 – Ø200 mm
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Page No. 59
Plunging tools
R217/220.79-16 with AP16-inserts are
intended for semi-finishing operations
Diameter range
Ø40 – Ø125 mm
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Page No. 60
Plunging tools
Diameter range
R217/220.79-XO12
Ø25 – Ø63 mm
R217/220.79-XO12 with XO12-inserts and
R217.79-09 with XO09-inserts are
intended for finishing operations
Cutters with XO-inserts can be
used for both up- and down-copying
Diameter range
R217.79-09
Ø20 – Ø50 mm
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Plunging tools
Minimaster plunge milling inserts also
available in diameter range Ø6 – Ø16 mm
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Page No. 62
Plunging tools
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Page No. 63
Menu
16000 POSSIBLE COMBINATIONS
with
COMBIMASTER
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Page No. 64
COMBIMASTER
16000 combinations
Perfect for selecting highest
stability for the necessary
accessibility in very
different 3D-milling
applications
Without any competition
Seco Tools has the widest
range of this kind of
combination system
Heads from cutter
diameter Ø8 mm up to
Ø50 mm for copy
milling.
Many of the cutter
heads are available in
different pitch
versions
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Combimaster heads
and arbors/shanks
have through coolant
holes
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COMBIMASTER
Highest stability and reduced overhang
• Reduced overhang compared to
standard Weldon shank
• Longer access length
• Highest stability and precision
improved
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Page No. 66
COMBIMASTER
16000 combinations
HSK32E/40E/50E/40A-100A
BT/CV/DV/40/50 - DIN - CAT
Cyindrical/Weldon - Morse Taper
Cylindrical
Adapters
Extensions
Reducers
Shrink-fit
Heads
Ball nose
Round
High feed
Plunge
Helical
Disc
Face
Combimaster sizes:
M8 / M10 / M12 / M16
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Combimaster Excel
Page No. 67
Menu
SHRINKED TO FIT
EPB SHRINKFIT TECHNOLOGY
gives your tools a perfect fit
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Page No. 68
EPB SHRINKFIT
A WIDE RANGE OF HOLDERS WITH THE BEST
RIGIDITY AND PRECISION ON THE MARKET
Advantages of shrinkfit include
better concentricity, better
rigidity and more secure
clamping of the cutting tool
Holders are available in
varying lengths for best
possible reach and for tool
shank sizes Ø3 – Ø32 mm
All holders in the range are
balanced to 3 gmm/kg
maximum unbalance
Holders available for all types of machine spindles
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Page No. 69
EPB EasyShrink
The new EasyShrink 20 has a wide
range of modules to build up a
device meeting any customised
user needs.
Easy shrink thermal induction
system provides very quick cycle
times and presetting capabilities.
EasyShrink 20 in various configurations:
With or without stop rod height setting,
with single or triple cooling stations,
with or without rotary plate and with or
without water cooled cooling bells for
even faster shrink and unshrink cycle
times – 5 seconds
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Ø3 – Ø32 mm for carbide and
heavy metal
Ø6 – Ø32 mm for steel and HSS
Page No. 70
EPB SHRINKFIT
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Page No. 71
Menu