Transcript Presentation

Screening and Crushing
equipment
The equipment offered by
LLC MetalPartner has a high degree of
raw material crushing, high capacity,
low energy consumption, simple
design, easy to maintain and repair.
Our equipment is certified, has CE
marking
Advantages of LLC MetalPartner:
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Mobility - the production process is adapted to specific customer
requirements
Personal approach - we take into account all the customer’s
demands manufacturing equipment
Full technical and technological support
Servicing during the entire period of operation of the equipment
Continuous improvement and modernization of the equipment
in accordance with the latest achievements of scientific and
technical progress
Efficiency - low operating costs as a result of the individual
order
Technological Advantages:
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1. Due to the simplicity of design and use of the manganese steel in the production of
assemblies with the increased coefficient of friction the lifetime of the equipment is
significantly longer.
We have succeeded, for example, to increase the operating time of the main equipment,
not considering replacement of wear parts
Vibrating Feeders – from 3 to 8 years
Belt feeders - from 3 to 12 years
Apron feeders - from 3 to 25 years
Heavy-duty impact screens - up to 10 years
Standard and light- duty impact screens - up to 8 years
Impact crushers –up to 10 years
Jaw crushers -up to 15 years
Belt conveyor - up to 6 years
2. The design development of our company - Impact screens of heavy-duty with a
transverse thick-walled tube, which provides flexible connection to the sidewalls and
allows loading large lumps of rock of the volume up to 0.7 m3.
3. One more new engineering development is pipe insulation of screens by sleeves from
a special rubber compound that improves noise insulation, increases the lifetime of both
sieves and guide pipes.
Jaw Crushers
These crushers are designed for
crushing ore, basalt, quartzite, granite,
limestone, sandstone. Jaw crushers are
used for various solid and brittle
materials in the primary rock processing
industry, production of building stone
and crushed stone, in metallurgy for
grinding slag.
One of the main advantages of jaw crushers
is their suitability to crush clay materials
(both dry and wet) of high strength and
abrasion; the ultimate compression strength
is up to 3000 kgf/cm2.
Jaw Crushers
Model
ShchDS 2,5х 9
(analog
SMD-108А)
ShchDS 4х9
ShchDS 6х9
(analog
SMD-110А)
(analog
SMD-109А)
ShchDS1200х800
Feed opening size, mm:
width
length
250±15
900±45
400±20
900±45
600±30
900±45
1200±30
800±25
Feed material size, mm
210
340
520
700х1100
Discharge opening width, mm
20..60
40..90
75..130
50..160
Capacity, m3/h
22
35
75
100..220
Power (electric), kW
45
45
75
90..110
Weight, t
8,4
10,8
18,5
25
Impact Crushers
Impact Crushers with
Vertical Shaft
(VSI).Crushers of this
type use the principle
and technology of
"stone against stone" or
“stone against iron”
crushing.
The main features of Impact Crushers:
 Lower operating costs compared to traditional crushing
equipment, which make these crushers highly
competitive.
 Low maintenance requirements, low maintenance costs
and low cost of fixed wearing parts and units.
 Quick and easy erection and low requirements for
bearing structure make these crushers ideal for usage
with movable plants.
 Excellent shape of finished product.
 Less sensitivity compared to traditional crushers, to
heavy conditions of material feeding.
 Simple and reliable lubrication system.
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Main advantages of impact
crushers:
Excellent cube shape of finished
product.
Low wear of parts and units because
of stone self-lining.
Higher degree of crushing.
Impact Crushers
DRS-10х10
(analog
SMD-75(А)
DRK-8х6
(analog
SMD-85(А)
DRK-8х6
(analog
SMD-86(А)
DRK-12х12
(analog
DRO-733)
DRK-3х6
(analog
DR-0,8х55)
DRK-4х8
(analog
DR-1,2х150)
Feed material size,
mm
300
400
600
300
300
500
Discharge opening
width, mm
16-200
16-160
25-250
20-250
10-150
20-250
Capacity, m3/h
135
60
135
250
160
350
Drive power, kW
125
45
110
90
55
90
Maximum dimensions
without the drive, mm
2700
х2638
х2100
2500
х1700
х2150
3200
х2350
х2800
3750
х4200
х2800
2200
х2100
х1800
2700
х2300
х2200
Weight, t
10
6
15
16,87
8,5
10
Model
Impact and Vibrating Screens
Impact screen is one of the main types of
processing equipments offered by crushing and
screening plants. Industrial impact screens are
designed to separate fractions of crushed stone,
sand, gravel and other non-metallic materials,
and are used for dewatering of materials (such as
cleaned coal, ore pulp, etc.)
Main Advantages of Impact Screens –
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High vibration intensity;
High vibration efficiency;
Tension fastening and strap fastening of sieves;
Possibility of using metal, rubber and polyurethane sieves;
Reliability design and easy to operate;
Low operation cost.
Light-duty Impact Screens
GIL 32
Model
GIL 42
GIL 52
GIL- 52UК
Longish
cascade
GIL 62
Screening surface size, mm
1250х3000
1500х4000
1750х4500
1750х6000
2000х6000
Maximum lump size of feed
material, mm
150
150
200
250
200
Maximum weight of bulk
material,
t / m3
1,4
1,5
1,6
1,6
1,6
Capacity, m3/h
70
90
250
350
350
Moto power, kW
7,5
11
11
18,5
18,5
Number of sieves
2
2
2
2
2
Dimensions of vibrating part of
the screen, mm
3300х1850х
1200
4300х2180х
1250
4800х2370х
1250
6500х2370х
1250
6600х2650х
1300
Weight, t
1,7
2,9
3,2
4,0
4,2
Various modifications are possible
Standard-duty Impact Screens
Model
GIS 32
Screening surface size, mm
GIS 42
GIS 52
GIS 52U
longish
GIS 62
1250х3000 1500х4000
1750х4500
1750х6000
2000х6000
Maximum lump size of feed
material, mm
250
250
250
250
250
Maximum weight of bulk
material,
t / m3
1,8
1,8
1,8
1,8
1,8
Capacity, m3/h
60
100
160
160
240
Moto power, kW
7,5
11
15
15
22
Number of sieves
2
2
2
2
2
Dimensions of vibrating part of
the screen, mm
3300х
1850х
1200
4300х
2180х
1250
4800х
2370х
1250
6300х
2370х
1250
6600х
2650х
1300
Weight, t
1,9
2,8
3,8
4,8
4,8
Various modifications are possible
Heavy-duty Impact Screens
Model
GIT 32
GIT 42
GIT 52
GIT 52U
longish
GIT 62
Screening surface size, mm
1250х3000
1500х4250
1750х4250
1750х5500
2000х5500
Maximum lump size of feed
material, mm
350
500
600
600
800
Maximum weight of bulk
material,
t / m3
2,8
2,8
2,8
2,8
2,8
Capacity, m3/h
190-350
300-600
380-800
380-800
380-1200
Moto power, kW
11
15
18,5
30
22
Number of sieves
2
2
2
2
2
Dimensions of vibrating part
of the screen, mm
3300х
1970х
1200
4250х
2220х
1200
4550х
2490х
1250
6000х
2490х
1250
6200х
2650х
1300
Weight, t
2,8
3,8
4,4
4,4
5,4
Various modifications are possible
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Screens are also available as a
part of sorting units on the frame
with the maintenance platforms
or structures with spraying
(nozzles, tubes) for wet
screening.
It is possible to install a washing
system above the screen; this
system is used for mineral
processing, such as gold - and
platinum-containing placers.
Sand Washers
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A combined sand washer is designed
for separating ores, non-metallic and
bulk materials into two fractions of
different sizes in water.
The source material is pulp which is a
mixture of water and crushed ore.
The material is separated into its grain
size fractions – course (not more than
15 mm) and fine (overflow - from 0,15
to 0,83 mm).
Combined Sand Washers
PК 2,0х5
PК 3,0х5
Capacity: for sands, t/h
180
300
Drive power, spiral, kW
5,5
5,5
Wheel diameter, mm
2000
3000
Wheel rotation speed, rev/min
Adjustable from 2 tо 6
Parameters
Number of spirals
1
1
Adjustable from 4 tо 12
Spiral rotation speed, rev/min
Trough length, mm
6500
5000
Trough tilt angle, degrees
0
0
Max. size of feed material, mm
20
20
9500
2200
3300
10500
2200
3500
10,5
12,5
Dimensions, mm, max.:
Weight, t, max.
length
width
height
Ladle Sand Washers
are designed for washing and
separation of fine materials by size
in water while sand, screenings and
other minerals processing. They are
used at processing plants together
with sorting units, can also be used
as a transporting and dewatering
devises; simple in design, have
high capacity and efficiency.
Ladle Sand washers
МК 2,0х130
МК 3,0х250
МК 4,0х300
Capacity: for sands, t/h
130
250
300
Max. size of feed material, mm
20
20
20
Wheel diameter, mm
2000
3000
4000
Wheel rotation speed, rev/min adjustable
from 2 tо 6
from 2 tо 6
from 2 tо 6
Wheel drive power, spiral, kW
2,5
3,0
4,5
Dimensions, mm, max.:
5000х2200х2500
6000х2200х45000
7500х2200х5000
Weight, t, max.
1,5
2,0
2,5
Model
Brake Stone and Gravel Log Washers
are designed to remove
clay from brake stone in
water, to improve its
consumer properties; and
for secondary processing of
construction and demolition
waste.
ShchМ-2,5х9-100
Capacity: for sands, t/h
120
Max. size of feed material,
mm
80
Wheel rotation speed,
rev/min - adjustable
от 18 до 23
Wheel drive power, spiral,
kW
2х22
Dimensions, mm, max.:
9000х2500х3500
Weight, t, max.
10
Feeders
Feeders are used for
continuous feeding of
bulk materials from bins,
hoppers and other
containers into working
machines or conveying
devices
Apron Feeders
P-804
ТК-15А
ТК-16
Lump size of feed material,
mm
350
800
800
Belt width, mm
600
1000
1000
Conveying length, mm
3000
6000
6000
Capacity, m3/h
40
75-150
75-150
Drive power, kW
4
7,5
7,5
Hopper volume, m3
-
-
20
Model
Vibrating Feeders
Model
Hopper
volume,
m3
Feed
pan, mm
Lump size of
feed material,
mm
Conveying
length, mm
Feed grate
length, mm
Capacity,
m3/h
Drive
power, kW
PV-1-0,65-15
15
650
400
3000
-
40-100
15
PV-1-0,8-15
15
800
600
3000
-
40-200
15
PV-1-1,0-15
15
1000
700
6000
-
40-150
18,5
PV-2-1,0-20
20
600
1000
6000
2000
40-350
18,5
PV-2-1,2-20
15
1200
800
6000
3000
40-450
18,5
PV-2-1,5-20
20
1500
900
6000
3000
40-650
22
PV-2-1,2 - 25
(analog DRO-708)
25
1200
1000
6000
-
40-200
22
PV-2-1,5-30
(analog DRO-683)
30
1500
1100
6000
3000
40-300
22
PV-2-1,8-30
30
1800
1100
6000
3000
150-1000
30
PV-2-2,0-40
40
2000
1400
6000
3000
150-1400
30
Belt Feeders
Model
PL 2-1,0х12
PL 2-1,0х10
PL 2-1,0х8
Hopper volume, m³
12
10
8
Belt width, mm
1000
1000
1000
Conveying length, mm
4000
3000
3000
Capacity, m³/h
Up to 180
Up to 150
Up to 80
Maximum size of material
300
300
300
Drive power, kW
5,5
5,5
5,5
Swinging Feeders
Model
PKT-10
PКТ-8
PКТ-6
Maximum capacity, t/h
200-400
150-350
80-250
Feed pan dimensions, mm:
width
length
1000
2200
800
1800
600
1800
Feed pan running, mm
0-135
0-135
0-135
Моtor power, kW
11
11
7,5
Belt Conveyors
mobile, stationary or
on wheels
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Belt conveyors are designed for transportation of
bulk, lump or briquetted materials on horizontal, inclined
and combined routes.
In order to increase productivity and reduce labor
intensity, belt conveyors can be used in conjunction with
stationary and mobile crushing plants.
They are widely used in mining industry, metallurgy,
construction.
Belt Conveyors
Model
MP-KL 0,5
MP-KL 0,65
MP-KL 0,8
MP-KL 1,0
Belt width, mm
500
650
800
1000
Distance between centers of
pulleys, m
from 6 to 20
from 6 tо 50
from 8 tо 50
from 10 tо
25
Belt speed, m/sec
1,2-1,6
1,2-1,6
1,2-1,6
1,2-1,6
Drive power, kW
from 2,2 tо
5,5
from 2,2 tо 15
from 5,5 tо
18,5
from 7,5 tо
15
Elevator Stackers for rocks are
used for simultaneous receipt
and stacking of bulk
materials of any type. The
stacking volume of bulk and
lump materials increases 7-8
times. Conveyors-Elevator
Stackers are manufactured
on wheel and rail-mounted,
rotatable through an angle
from 90 to 270 °.
Conveyors – elevator stackers on wheels
Model
МP-КL
0,65...ShК
МP-КL
0,8...ShК
МP-КL
1,0...ShК
МP-КL
1,2...ShК
Belt width, mm
650
800
1000
1200
Distance between
from 12 to 30 from 12 to 30
centers of pulleys, m
from 12 to 30
from 12 to 30
Belt speed, m/sec
1,2-1,4
1,2-1,4
1,2-1,4
1,2-1,4
Drive power, kW
from 5,5 to
9,2
from 5,5 to
11
from 7,5 to
15
from 7,5 to
15
Adjustable angle of
inclination, degrees
6-24
6-24
6-24
6-24
Washing and Screening Plant
A washing device is a set of tools, united by a
common technological process of useful
material extraction from sands. It consists
of the following main units: receiving and
feeding, disintegration, washing and
formation of dumps. According to sands
feeding there are washing devices:
conveyor-scraper, hydro-elevator, dredge
pumping and sluice box; and according to
the process of disintegration - sluice box
and scrubbing. Complex of washing devices
depends mainly on size and extent of the
release of useful materials. Easy in
assembly allows moving it as placer mining.
Washing and screening plant
Model
Specifications
PSU-52
Washing and screening plant on the basis of heavy-duty impact screen GIT-52K with irrigation
system
1. Receiving feeding bin with adjustable angle of inclination; feeding bin volume- 12 m3
2. Heavy-duty screen GIT-52 (cascade execution of surfaces) - the screening surface size1750х 5000 mm
Capacity – up to 600 m3/h
VPSU-52
Washing and screening plant on the basis of standard-duty impact screen GIS-52 with a
vibrating feeder PV 2-1,5х20 with irrigation system
1. Vibrating feeder PV 2-1,5х20 –feeding bin volume- 20 m3
2. Standard-duty screen GIS-52- the screening surface size - 1750х 5000 mm
Capacity – up to 500 m3/h
LPSU-52
Washing and screening plant on the basis of heavy-duty impact screen GIT-52 with a belt
feeder PL 2-1,0х12 with irrigation system
1. Vibrating feeder PV 2-1,0х12 –feeding bin volume - 12 м3
2. Standard-duty screen GIS-52- the screening surface size - 1750х 5000 mm
Capacity – up to 600 m3/h
Various modifications are possible
All the presented equipment is also
available as semi permanent installations
which combine the advantages of mobile
and stationary installations.
They are not installed on the ground, and
are mounted on skis.
They may be relatively easily moved to
another location.
Extra services
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Technologies: production of crushed stone; mining and processing of clay and sand: 1.
extraction and processing of non-metallic reserves by hydraulic mining, 2. crushing and
washing of stone material, 3. dry mining.
Engineering and technical maintenance of your project: evaluation of the process and
development of technological recommendations; project management and engineering
beginning with the technological task up to the complete package of design documentation;
development of ACS (Automated Control Systems); project support; drawings of equipment
installation / matching; 3D modeling of equipment and production lines; sale, supply and
installation of equipment; testing and laboratory investigations; installation and start-andadjustment, customer’s personnel training; engineering and technical maintenance of
equipment; maintenance and technical support contracts; implementation of projects of any
scale: from a piece of equipment to design solutions for the enterprise in general, etc.
Services: Repair of crushing and screening equipment of any manufacturer
Banking support: loans, business planning, project feasibility study, factoring and leasing.
Our Partners
Our foreign partners:
- Hardex - manufacturer of special steel
- AB SKF - Swedish International
Engineering Company - SKF bearings
- BONFIGLIOLI (Italy) - motors and gear
motors
- Perfolinea - Czech manufacturer of
conveyor belts
- Siemens (Germany) - engines
Our Russian partners:
- "Severstal" and "Mechel" - rolled metal
products
- Manufacturers of manganese wearresistant (austenitic) Hadfield steel
Organization features of production
complex for rock extraction and its
processing into crushed stone
Impact Crushers produce high quality cubical
crushed stone both from high-strength
materials (basalt, granite, diorite, porphyry,
etc.) and from weakened materials (dolomite,
limestone); after processing in centrifugal
impact crusher the crushed stone acquires
characteristic features that significantly
expand its application.
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The present technology permits to get the crushed
material of high consumer properties:
flakiness is typically 2-7%, and reliably does not exceed
15%, which corresponds to the I group crushed stone in
accordance with GOST 8267-93;
crushed stone strength is 10-15% higher than the feed
material strength;
dust content of final product fractions does not exceed
1%;
screening (a fraction of 0-5 mm), produced after
crushing, in its grain size composition and isometric
shape of grains is an excellent filler for asphalt mix.
For stone rubble extraction the following equipment is necessary:
1 Walking mining excavator Hyundai with 2.5 m3 bucket. Price - 8
000 000 rubles;
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2 Front-end loader Komatsu WA470-3. Price - 10 000 000 rubles.
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3 Dump truck BELAZ- 30 t - 7000 000 rubles;
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4 Truck KAMAZ 65115-044-62, load capacity - 15 tons. Cost - 2.2
million rubles;
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5 Cargo truck KAMAZ-65117. Price - 1.7 million rubles;
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6 Bus PAZ-3205 with 25 seats. Average price - 950 000;
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7 Fuel-servicing Truck. Price - 500 000;
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8 Passenger car UAZ "Patriot". Average price - 550 000;
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9 Mobile semiautomatic welder. Price - 200 000 rubles.
We plan to carry out the processing of rock into rubble in the crushing
and screening area. This permits to produce building material
directly near the working area of the quarry
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Crushing and screening work site must include
the following equipment:
1 A Skid-mounted Jaw crusher. Average price 3000 rubles;
2 A Skid-mounted Impact Crusher. Price 3,500
rubles;
3 Frame for crushers. Price 4,000 rubles;
4 A Self-propelled screen GIS 53. Average price 800 rubles.
Total capital investment is 42.4 million rubles.
The production capacity of the plant
should be designed to extract and
process about 600 thousand m3 of
rock per year.
This project is anticipated for the following output:
Screenings of crushing (0-5 mm) - 20%;
Crushed stone of size ranges (5-20 mm) - 28%;
Crushed stone of size ranges (20-40 mm) - 30%;
Crushed stone of size ranges (40-70 mm) - 18%;
Quarry stone - 4%.
Annual production plan of crushed stone:
Screenings of fines - 120 000 m3;
Crushed stone M 600 (5.20 mm) - 168 000 m3;
Crushed stone M 600 (20-40 mm) - 180 000 m3;
Crushed stone M 600 (40-70 mm) - 108 000 m3;
Quirry stone - 24,000 m3.
Thus, the annual revenue excluding VAT is: 161 298 120 rubles.
The business plan Items of expenditure.
The staff establishment is based on the following data:
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The number of working days in a year - 329 days;
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Flexible Schedule - 6 working days and 1 day off;
 The number of shifts per day - 2 shifts;
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Duration of shifts - 10 hours.
The total staff of the production complex is 19 people,
among them:
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15 persons – direct labor workers;
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1 person - administrative personnel;
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2 persons - crusher operator;
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1 person - timekeeper.
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№
Cost item
Standard
Amount,
rubles
1
Wage-and-salary costs
Rub. per year
7 140 000
2
Uniform Social Tax contribution
30% of payroll budget
2 142 000
3
Auxiliary supplies and machinery parts expenses
4 % of equipment cost
2121931
4
Fuel and lubricants expenses:
Dumping truck (its utilization coefficient is 0,5)
Diesel - 603.7 liter per year
Lubricant expenditure -42.9 thousand liter(kg) / g
10345600
5
Other equipment
Diesel - 1438,5 thousand liter per year
Lubricant expenditure - 106,4 thousand liter(kg) / g
49436800
6
Amortization expenses
16 % of machines cost
8487724
7
Indirect costs:
The overall cost of drilling and blasting operations
Per year
21 600 000
8
Consumption on petroleum products for service
equipment operation
utilization coefficient– 0,3
194880
9
Tax calculation for quarry stone extraction
5,5 %
8 871 396
10
Other expenses
2 % of the total direct costs
2025481
11
Total cost:
11236813
Financial and economic indicators calculation:
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Sales revenue for the first year (excluding VAT) - 161
298 120 rubles
Cost of production - 112 365 813 rubles;
Taxable profit - 48,932,306 rubles
Profit tax (20%) - 9,786,461 rubles
Net profit - 39,145,845 rubles
Payback period- 1.36 years
Specific-operative expenses per 1 m3 of production
are 187.28 rub/m3.
To evaluate the cost-effectiveness of the proposed work site we compare it with
the similar work site for crushed stone production.
Capital equipment:
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1 Hydraulic Mining Excavator Komatsu PC1250-7 with a bucket
capacity of 6.5 m3. Price - 25.39 million rubles;
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2 Bulldozer Komatsu D-155. Price - 8.4 million rubles;
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3 Front loader Komatsu WA470-3. Price - 10 000 000 rubles.
Vehicle Park of the transportation department should include:
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Dump truck Caterpillar 772 - 5,000,000 rubles;
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Truck KAMAZ 65115-044-62, load capacity - 15 tons. Cost - 2,180,000
rubles;
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Cargo truck KAMAZ-65117. Price - 1.5 million rubles;
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Hyundai bus with 25 seats. Average price - 18 000 000;
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Fuel-servicing Truck. Price - 500 000;
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Passenger car UAZ "Patriot". Average price - 499 000;
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Mobile semiautomatic welder. Price - 200 000 rubles
Crushing and screening work site includes the following
equipment:
1. Self-propelled hydraulic hammer.
Price - 7.2 million rubles;
2 Self-propelled jaw crusher.
Average price - 18 000 000;
3Self-propelled impact crusher.
Price 24.6 million rubles;
4 Self-propelled screen METSO MINERALS.
Average price - 8,531,000 rubles.
Total capital investment is 130 million rubles
The staffing establishment is based on the following data:
- The number of working days in a year - 329 days;
- Flexible Schedule - 5 working days and 2 days off;
- The number of shifts per day - 2 shifts;
- Duration of shifts - 8 hours.
The total staff of the production complex is 54 people, among them:
- 48 persons – direct labor workers;
- 6 persons - administrative personnel
The staffing establishment has been developed in accordance with
the established norms of the industry and the expert evaluation
of requirements for each production stage .

Total monthly labor costs - 1 600 000 rubles.
№
п.п.
Item
1
Capital inputs, rub.
2
MetalPartner
"NN"
53 048 277
130 000 000
Labor costs, rub.
7 140 000
19 200 000
3
Uniform Social Tax contribution , rub.
2 142 000
5 760 000
4
Auxiliary supplies and machinery parts expenses , rub.
2 121 931
5 200 000
5
Fuel and lubricants expenses:
Dumping truck (its utilization coefficient is 0,5) на горюче-смазочные
Other equipment
10 345 600
49 436 800
10 345 600
49 436 800
8 487 724
20 800 000
21 600 000
21 600 000
194 880
194 880
6
Amortization expenses , rub.
Indirect costs:
7
The overall cost of drilling and blasting operations, rub.
8
Consumption of petroleum products for the auxiliary equipment operation, руб
9
Sales revenue for 1 year, excluding VAT, rub.
161 298 120
161 298 120
10
Tax calculation for quarry stone extraction, rub
8 871 396,6
8 871 396,6
11
Other expenses, rub.
2 025 481
2 646 848
12
Total cost
112 365 813
144 055 524
13
Net profit, rub.
39 145 845
13 794 076
14
Payback period, years
1,36
9,42
15
Specific-operative expenses per 1 m3 of production, rub.
187, 28
240,09
You can find more information about
LLC MetalPartner on the Web Sites:
www.mpchb.ru
www.metalpartner21.com
Telephone: (8495) 105-91-50 sales department
(8352) 41-32-66 accounting department
Fax:
(8352) 41-84-95
E-mail: [email protected]
Director: Semenov Alexander Petrovich
Mailing address : 125356, Moscow, Polesskiy Proyezd,
korpus 1, office 429
dom16,
MetalPartner is your partner forever!
Thank you for your attention!