Cooper-Crouse-Hinds-Champ-Induction
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Transcript Cooper-Crouse-Hinds-Champ-Induction
Champ® Induction Lighting
Champ® Induction Lighting –
Table of Contents
• Product Family Overview
• Champ Induction Lighting
• System Components
• How Induction Lighting Works
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Features
Benefits
Applications
Certifications & Compliances
Quantitative Savings Analysis
Value Proposition
Questions
Wrap up
Product Family Overview
• CPMV Champ-Pak™ Wall Pack Luminaire
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55 Watt & 85 Watt
CPMVIG Series
Indoor & outdoor industrial & hazloc lighting
Low profile, vertical mounting
• Tunnels, stairways
• VMV Champ® Luminaire
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55 Watt
VMVIG Series
General industrial & hazloc lighting
Uses the same housing globe and
mounting as the Champ VMV HID
• Largest installed base of any haz loc luminaire
• DMV Champ Luminaire
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85 Watt & 165 Watt
DMVIG Series
General industrial & hazloc lighting
Class II rating on 85W
Champ® Induction Lighting
• System Components
• Lamp
• Power Coupler
• High Frequency
Generator
• The remaining luminaire
components are field-proven
hardware used with our reliable
HID Champ® product line
Champ® Induction Lighting
• How Induction Lighting Works
• Light generation is by induction –
the transmission of energy via a
magnetic field.
• The generator produces a high
frequency current that creates an
alternating magnetic field in the
power coupler.
• The alternating magnetic field
(induced current) causes the
acceleration of charged particles of
metal vapor in the lamp bulb.
Champ® Induction Lighting
• How Induction Lighting Works
• The particles collide raising the
energy level to state that results
in the generation of UV radiation.
• When struck by the UV radiation,
fluorescent phosphors coating
the interior of the lamp emit light.
Champ® Induction Lighting Features
• 100,000 hours of lamp life vs. HPS 24,000 hours
• Crisp, white light with a CRI of 80
• No electrodes or filaments to burn out
Same light output as
Metal Halide
Induction
55W
Lumens
3,500
85W
6,000
100W
165W
12,000
175W
70W
Champ® Induction Lighting Features
• Instant on, operates just like an incandescent lamp
• Instant re-start capability
• Excellent T-ratings – T6 with restricted breathing
• Excellent lumen maintenance – lumen depreciation
is less than 30% at 60,000 hours of operation.
Champ® Induction Lighting Benefits
• Crisp, white light
• Signs, instrument panels, equipment are all clearly
visible in vibrant natural colors increasing safety.
• 100,000 hour life minimizes routine
maintenance costs
• If you operate this light 24 hours a day, 7 days a
week you will not need to change the lamp for 11
years!
• Instant illumination
• No waiting for lamp warm-up increasing safety and
productivity.
Champ® Induction Lighting Applications
• Use where:
• Extra long life lamp source requirements exist
• Maintenance is difficult due to location
• Maintenance is difficult due to continuous process
operation
• Need to reduce total system cost by minimizing
maintenance and replacement lamp costs
• “Instant on” lighting is required
Champ® Induction Lighting
Certifications and Compliances
• UL & cUL Listed
• NEC/CEC:
• Class I, Division 2, Groups A, B, C & D
• Class I, Zone 2, Groups IIC, IIB, IIA
• Class II (DMVIG 85W only)
• Class III (CPMV Champ-Pak only)
• Restricted Breathing (for cooler T Codes)
• Marine & Wet Locations, Type 4X, IP66
Champ® Induction Lighting
Quantitative Savings Analysis
• Project Criteria Example
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Hours of illumination per week
Labor rate per hour
Time required to change in minutes
Number of luminaires
• Savings Analysis
150
$75.00
20
100
Champ
Induction
HPS
Metal Halide
Pulse Start
100,000
24,000
15,000
166.7
40.0
25.0
Years of operation for the lamp
12.8
3.1
1.9
Number of replacement lamps in 15 years per fixture
1.0
4.0
7.0
Total number of replacement lamps in 15 years for all fixtures
100
400
700
Labor cost of relamping over 15 years for each fixture
$25
$100
$175
$2,500
$10,000
$17,500
Hours of lamp operation
Months of operation for the lamp
Total labor cost of relamping for all fixtures
Champ® Induction Lighting
Market Dynamics
• Customer Analysis
• Heighten focus on plant security and safety – more opportunity
for a reliable, longstanding lighting solution.
• Less planned in-plant maintenance resulting in a greater degree
sub-standard light levels.
• Move to outsource plant maintenance to contractors increasing
the necessity for Return on Investment analysis.
• Ongoing move to whiter more natural light for process control
instrumentation, safety and security.
• Poor line power and extreme environmental conditions for
remote plants and developing countries are increasing the need
for rugged reliable lighting.
Champ® Induction Lighting
Value Proposition
• Significantly reduced maintenance costs, improved
safety and increased uptime will result from the use
of these luminaires with induction light source.
• Additionally, users will benefit from the field-proven
reliability and performance of the Crouse-Hinds®
Champ and Champ-Pak™ luminaires.
Questions?
Champ® Induction Lighting FAQs
• Will the high frequency generator have any effect on
instruments, gauges, radio transmissions, etc.?
• All the electronics are housed in a metal box with screening
against RFI to ensure that there is no interference with other
instruments. When the metal housing and power coupler are
properly electrically connected to ground potential, the system
will fulfill all requirements regarding electromagnetic
compatibility.
Champ® Induction Lighting FAQs
• What is the input voltage for the Champ induction?
• The 55 & 85-watt units have an operating voltage range of 108 to
132VAC or 200 to 277VAC. The 165-watt unit only operates on
200 to 277VAC. So it is similar to a multi-tap ballast such that
one ballast can operated at various voltages. For example, the
200 to 277VAC unit can operate at 208, 220, 230, 240 & 277VAC
• For additional questions, see the supplement titled, “Frequently
Asked Questions”