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The compulsory steps to be successful in EU-7FP competition - as Romanian partner

or

Long IDEA's Journey into FP7 Project-SOMABAT

Eugenia Fagadar-Cosma, Gheorghe Ilia, Nicoleta Plesu, Smaranda Iliescu, Lavinia Macarie, Adriana Popa, Gheorghe Fagadar-Cosma Institute of Chemistry Timisoara of Romanian Academy-ROMANIA - Partner 5

NewTrends, Timisoara, ROMANIA, November, 2011

STEP I A nice and quite long history of hard work in order to be recognized by international scientific community,

resulting in:

hundreds of published papers in ISI indexed Journals;

active participations to Conferences, Brokerage Events;

patenting,

STEP II Continuously searching for the proper Call ( to fit with your concerns ) in order to initiate a Consortium or to be invited to be part of one.

STEP III and IV: duration (3-4 weeks-2 months) Registering the organization for a PIC Number (Participant Identity Code) and a LEAR

Legal Registration Number, Place and Date, VAT number,

Legal form (

correct assignement from): Natural person, Legal person, Non profit, Research Organisation, Public body, International organisation, International organisation of european interest, Secondary and higher education establishment, Enterprise, SME 

Establishment of Indirect costs Method:

  Actual indirect costs Simplified method  Standard flat rate  Special transitional flat rate 

Forms for Legal Entity Appointed Representative (LEAR)

Step V Writing the Project Proposal for on-line submitting 2 Major Components:

   

DESCRIPTION OF WORK Project summary List of beneficiaries Overall budget breakdown for the Project Workplan Tables

List of Work packages (WP), List of deliverables, Description of WP

List of milestones, Project Effort/beneficiary/WP

Project Efforts and Costs Overall Strategy

Management structures and procedures

Cooperation Procedures

Project Reporting and Quality Control-Risk Management

Project Meetings

Potential Impact/Strategic Impact

Dissemination and Exploitation

Ethical issues FINAL STEPS-NEGOCIATIONS- if successful CONSORTIUM GRANT AGREEMENT

10 11 12

Part. no.

1

Participant organisation name Part. short Name Asociación Instituto Tecnológico de la Energía ITE

2 3 4 5 6

Université de Liège Kompetenzzentrum – Das virtuelle Fahrzeug Forschungsgesellschaft mbH Kiev National University of Technologies Design Institute of Chemistry Timisoara of Romanian Academy Cleancarb ULG VIF KNUTD ICT CCB

7

Consejo Superior de Investigaciones Científicas CSIC

8

Recupyl RE

9

Accurec AC

13

Lithium Balance Cegasa Umicore Atos Origin LB UMI ATOS Country Role ES BE AT UA RO LU ES FR DE DK CEGASA ES BE ES Material developer Material developer and Sustainability experts Modelling Material developer Material developer Battery Tester Material developer Recycling Recycling Activity Research Centre Scientific group Research Centre Scientific group Scientific group Industrial Scientific group Industrial Industrial BMS developer Battery Manufacturer Material developer Administrative coordinator, dissem. and tech. specif.

Industrial Industrial Industrial Administrative

All partners have prior experience collaboration in research projects

.

in international

Relevant combination of academic, applied research and industry partners

to ensure research, dissemination and exploitation of the results.

Competencies from multiple domains to multidisciplinary research aspects

of SOMABAT.

cover the

Involvement of battery manufacturing companies

to improve their business in the Battery Market.

In order to receive feedback on the technical progress

an

Industrial Users Group

has been set up.

The project is granted by European Commission in the frame of FP7 by 3.7 million € and 5 million € of global inversion. The duration of the project is 3-years life.

General Vision of FP7-SOMABAT Project.

Public-Private Partnership "Green Cars":

• • • • Cross-Thematic cooperation between NMP, ENERGY; ENVIRONMENT (including Climate Change); TRANSPORT.

Area topic;

GC.NMP.2010-1

Better batteries for Electric Vehicles

SOMABAT aims to develop a more environmentally friendly , safer lithium polymer battery for Electric Vehicles.

The consortium is composed of management which lead to a and better performing experts in materials, battery field, and end-of-life strong complementarity in terms of expertise and geographic distribution.

General OBJECTIVE: SOMABAT will exploit the use of alternative synthesis methods to develop novel nanostructured solid materials for their use as lithium polymer battery components. This strategy will conduct to a battery with an energy density up to 220 Wh/kg 150 €/kWh.

and a and processing final cost less than

The Project is coordinated by Dr. Mayte Gil-Agustí from Instituto Tecnológico de la Energía (ITE) Valencia, Spain. In photo: SOMABAT Director and Consortium leaders.

MATERIALS * DESIGN and INTEGRATION * SUSTAINABILITY

To develop an environmentally friendly

,

safer and better performing high energy density Li polymer battery.

 Development of different

novel synthetic and recyclable materials

using

new low-cost

synthesis and processing

methods

 Carbon based hybrid materials

anode

 Novel LiFePO4 and LiFeMnPO4 based nanocomposite

cathode

 Highly conductive electrolyte polymeric

membranes

 Study and test of the potential

recyclability and revalorisation

of the battery components (

at least 50% by average weight of the lithium polymer battery will be

recyclable - DIRECTIVE 2006/66/EC).

Life cycle assessment

of the battery

Specific objectives and associated milestone

,

objective: to reach the general

Study of

technical specifications for batteries

and new emerging potential markets

Development of synthetic and recyclable materials

with very well controlled properties by new synthesis and processing methods in order to

improve the energy

density of the Li polymer battery (i.e 220 Wh/kg), enhance the stability of electrodes and electrolyte involved in the battery, prolong the cycle life up to 4000 cycles, increase of

the cell charge rates to 5 C ( 1C-rate signifies a charge or discharge rate equal to the capacity of a battery in one hour ) and reduce internal resistance improving present values

of 2 milliohms. Careful selection of cathode and anode pairs in order to maintain an acceptable cell voltage of at least 3 V and to realize a reasonable energy density without unduly increasing the weight or volume of the cell through the insertion compound anode.

Validation of the developed materials and evaluate their scaling-up to produce them as components of a high power Li polymer battery

Development, integration and test

of a new battery management system useful • for the new developed materials

Modelling of Li polymer cells behaviour

composed by selected and optimised • solid materials obtained in the project

Integration of the optimised solid materials as a prototype

and test it.

Li polymer battery

Fabrication of a few cells at pilot plant scale. These cells will be designed to target between 10-40 Ah capacity and reach the ambitious goal of

>200 Wh/kg.

Recyclability of components of Li polymer battery

; theoretical study and laboratory test analysis in order to obtain a more environmentally friendly Li polymer battery in which

at least 50% by average weight of the lithium polymer battery will be recyclable

(DIRECTIVE 2006/66/EC).

Reduction of the cost of the Li polymer battery

down to 150 €/kWh by the use of low cost synthesis and processing methods, high energy density electrodes, lithium polymer technology and the revalorisation of the materials developed as battery components.

• Analyze the

environmental impact and sustainability

of the developed lithium polymer battery by a complete life cycle assessment

Consejo Superior de Investigaciones Científicas [CIN2 (CSIC-ICN)] and Umicore nanostructured cathode materials based on lithium iron and manganese phosphate.

will obtain

novel

The advantage of this new material is that it offers

maximum energy storage in minimum space, safety and it is environmentally friendly.

Université de Liège, Kiev National University of Technologies Design, and ITE

based on synthetic carbon, and other obtained from agricultural wastes .

will develop

anode materials

With these materials

the energy density will be improved in about 30% with respect to carbon based conventional anodes.

Both electrodes will be much less costly and a lot more reliable than traditional alternatives. Therefore, it will meet the essential requirements for the mass industrial development of electric vehicles.

Instituto Tecnológico de la Energía and Institute of Chemistry Timisoara of Romanian Academy

new porous polymeric materials and series of flame-retardant polyphosphoesters

will develop which will reduce

safety problems

such as leakage, short circuits, overcharge, over-discharge, crush and exposure to fire as all the components of the battery will be solids.

Cegasa International, Virtual Vehicle Competence Center, Lithium Balance, Cleancarb, and Atos Origin perform strategies centered on the will

improvement of materials integration, modeling procedures, and optimizing the management system of the battery

.

Recupyl and Accurec will focus on

recyclability alternatives

environmentally-friendly battery in which for the used components, achieving a more

at least 50% by average weight will be recyclable

. A Life Cycle Assessment will be included in the development of the new battery.

Strategic IMPACT of the SOMABAT Project

Large scale introduction of emission-free vehicles (environmental concern and energy dependency in EU countries)

Novel nanostructured solid materials - tailoring properties of materials (reduce outstandingly the safety problems)

Recyclability alternatives components) (focus on direct re-use of battery

Reducing of the total manufacturing costs

Increase of energy efficiency

The roots of the Institute of Chemistry of the Romanian Academy are bound with the formation of some research groups which developed the basic nucleus of the Chemistry Department of the Romanian Academy – Timisoara Branch in 1958, which further became an independent institute, namely Centre of Chemistry Timisoara (CCT). The Institute of Chemistry of the Romanian Academy is nowadays organized in three Departments: Inorganic Chemistry, Organic

Chemistry and Computational Chemistry.

Research Directions

Fundamental research

in chemistry is the main activity but the scientific research has ranging to concrete forms of applied research.

o Inorganic and hybrid compounds with relevance in nanostructured

materials science.

o Advanced materials with special optoelectrical properties based on meso-

arylporphyrins (or their complex combinations)

o Synthesis, applications, structure and reactivity of organic and element-

organic compounds of Phosphorus, Nitrogen and Fluorine.

o Molecular design assisted by computer.

ICT contributes to the project in different WPs and in Quality Coordination

Iterative Model):

(Spiral –

• mainly in

WP2

*** pronnounced INNOVATIVE CHARACTER

in the

role of synthesizing and characterizing of the solid polymer electrolyte based on different polyphosphate (phosphonate)s

Requirements: high ionic conductivity over 0.5 mS/cm, high transport number, chemical and

electrochemical stability, mechanical strength and flexibility, thermal stability, environmental

safety)

ICT will also in

WP2

investigate the

scaling-up of developed materials

.

• • • Moreover, ICT contributes in:

WP1 ,

establishing

initial material technical specification

,

WP4

and

integration

WP3

with

assessments concerning recyclability of the materials and material

WP8

in the

dissemination

and exploitation activities

(ISI papers, 1 WS).

*** Novel Polyphosphoesters with controlled properties (mechanical, chemical, electrochemical) will be obtained by solid-liquid interfacial polycondensation method (using dichlorophosphates or dichloro-phosphonates and aliphatic or aromatic diols) by varying different synthesis conditions.

Polyols will be also used to obtain a crosslinked network .

Environmental friendliness of these innovative technologies will be performed flame-retardant properties).

Finally, SPE membranes will be electrochemical points of view.

(biodegradable, characterized from structural, thermal, morphological and

Quality Coordination

The Definition of QUALITY

The demonstrated characteristic of an achieved product (Li-BATTERY) to meet or even exceed the agreed-on requirements, measured by agreed-on technical, financial, environmental and duration criteria agreed-on processes.

and produced by

Requirements

:

Needed information

Function

Behavior

Performance

Spiral (Iterative) Development Model

:

First Quadrant

Objectives: functionality, performance

Alternatives: build,

reuse, buy,

sub-contract Constraints: cost, schedule, interface

Fourth Quadrant

Typical activities

Develop new project plan

Develop configuration management plan

Develop a test plan

Second Quadrant

Study alternatives relative to objectives and

constraints Identify risks (lack of experience, new technology, tight schedules, poor process)

Resolve risks (evaluate if money could be lost by continuing system development

[1].

Third Quadrant

Typical activities:

Create a design

Review design

Test product

1* Software Development Life Cycle (SDLC)-pp. presentation

ACKNOWLEGEMENTS The research leading to these results has received funding from the European Community's Seventh Framework Programme (FP7/2007-2013) under Grant Agreement n° 266090 (SOMABAT). and from the Romanian Ministry of Education, Research and Innovation Agency through PNCDI 2 Program (Romanian co-financing EU-7FP- SOMBAT - Module III – nr. 128 EU/2011