Transcript Green Buisness - Green Business
Resource Efficiency Seminars - Winter 2013
James Hogan Programme Manager Based at Clean Technology Centre,CIT
REDUCE COSTS CSR €65,000 AVG
WHY?
ENVIRONMENT LIMITED RESOURCES
Today..
o James Hogan - Green Business o Tom Lowry - Enterprise Ireland ( Business Supports) o John Lynch, Janssen Pharmaceuticals -Johnson and Johnson
Coffee at 11.00
Keiron Philips – EPA\CGPP Programme Thomas Cooper - BIM: Green Seafood Business Programme Conor Casey, Casey Technologies + Carbury Milk Products
FREE ADVISORY SERVICE
• • •
REDUCE RESOURCE WASTE Raw Materials Water Energy
?
NATIONAL WASTE PREVENTION PROGRAMME CLEAN TECHNOLOGY CENTRE – CIT
FOOD PROCESSING /DIARY PHARMACEUTICAL /CHEMICAL PUBLIC BUILDINGS
SECTORS
FOOD RETAIL /SUPERVALU OFFICES ENGINEERING
Have assisted Bord Bia with their Origin Green
Sustainability Programme
Our site visits guide food processors with their environmental plans.
GUIDANCE FOR 300 FACILITIES €18 MILLION SAVINGS IDENTIFIED
POTENTIAL SAVING IDENTIFIED 2012
€60,000/ company 71% 7% 7% 15%
Waste Water Material Energy
POTENTIAL SAVING IDENTIFIED 2012
€20,000/ company (No and Low cost Savings) No/Low Cost = Payback less than 1 year
30% 36% 21% 13%
Waste Water Material Energy
So how does our service work?
Fill in application form
•>20K •Provide data
Assessor assigned
•Site visit •Half day
Report
•Opportunities identified
Follow up
•Cost benefit/ analysis •Implementation
PR
•Measure saving and promote Free Service Confidential
R ESOURCE ELEMENTS E FFICIENCY - K EY
Organisational Management System, Monitoring and measuring Balance all 3 for a successful programme Technical Efficient technology / process change People Staff awareness
Organisational Management Systems
Key Requirement for Resource Efficiency
Management Commitment (Staff Time , financial) Green Leader/ Green Team Environmental Policy Monitoring and Measuring Benchmarking
MONITORING WATER CONSUMPTION
Are you consuming too much? Does consumption make sense Benchmark usage against productivity using industry norms Litres per Kg product Litres per cover
People Staff Awareness
Key Requirement for Resource Efficiency
RE should be part of the culture Departmental checklists Communicate policy, action plans, improvements Staff suggestion scheme Reward staff for improvements
Technical
Key Requirement for Resource Efficiency
Lighting Process controls Sub metering Heat recovery Waste prevention Elimination of hazardous materials
Energy/ Water Meat Processor – Optimising cleaning
Using 175 m 3 water in cleaning shift , at 65 o C cleaning shift Measurement of a typical individual hose: 26 litres/min By reducing flow to 20 litres/min: Potential water savings: 7,000 m 3 per year Potential fuel savings: 425,000 kWh per year At typical values of €2.50 for water and €0.05/kWh for fuel, potential savings of
€42,000 per year
Energy
Office block- Fuel switch Installed new gas boiler 92% efficient compared to old oil boiler at 70% Natural gas 50% price of oil
2012 Estimated fuel Cost Oil Project Cost Cost €38,000 Potential Annual fuel savings €25,800 €23,300
Estimated fuel cost reduced by 68%
ROI = 1 year
We identify/you implement Payback < 1 Year
Energy
Food Processing Plant Replace T8 florescent light with T5 florescent lights.
40% reduction in energy > energy reduction in cold storage Lamp Cost = €9,000 Energy Savings = €15,000
Payback = 7 months!
Improvements VSD's (Varible Speed Drivs) were used to Control Exhaust Rates. Opening Spillage Oven at 190deg Oven Volume 323 m³ 30 Air changes/hr Air in to replace Output CG Power Systems Ireland LTD Air + Gas in 2'500 m ³ /Hr Burner
Category : Green Business seminar 12/11/13 21
R ESULTS
Reduced thermal energy required to heat oven by 38% YTD.
Reduction = 678 tCO2/year. Exhaust Outside air.
St.St Heat Recover Block Heated Air intake to burner.
Direct Cost Saving €167k for YTD Jan-Nov 2013
Exhaust Heat reduced 50% Paint plant was using building air to compensate extraction.
Cleaner air feeding into burner/Oven
VSD' Controlled.
Oven at 190deg Oven Volume 323 m³ 30 Air changes/hr Burner CG Power Systems Ireland LTD
Category : Green Business seminar 12/11/13
ONE STOP SHOP FOR RESOURCE EFFICIENCY SEAI BIM Enterpris e Ireland Green Business IBEC Other EPA programme s Bord Bia
Presentations available online www.greenbusiness.ie
THANK YOU!
Free phone: 1850 473361 (1850 GREEN1) www.greenbusiness.ie