Transcript Interface Module x 1

Verigy V93000
Service Training
Module 17:
V93000
Digital Cards
Channel Cards
•
Back plane address, data, control bus
interface and DIS Interface.
Up to 8 digital cards can be installed in each card cage.
– Up to 16 digital cards in CTH
– Up to 32 digital cards in STH
– Up to 64 digital cards in LTH
•
Each digital card holds:
– 1x Interface Module
– 1x Relay or FORM Module
– 8x Channel modules
•
Each PS400 card has 64 I/O channels
•
Each PS800/PS3600/HSM card has 32 I/O channels
Supply voltages from DC/DC Power Unit,
MCLK from Clock boards, and direct
connection to the DPS Pogo Pins.
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17 - PinScale Cards
PS400 Channel Board to DUT Interface
Front Plane
Card cage Side
DUT Side
A
B
Board A
C
D
Board B
(backside)
Board C
The DUT Interface holds the DUT board in
place. The signal path between the DUT
and the pin electronics is established
through pogo pins and coax cables.
Board D
(backside)
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17 - PinScale Cards
PS800/PS3600 Channel Board to DUT
Interface
DUT Side
Front Plane
Card Cage Side
Board 1, Ch. 1-16
Board 2, Ch. 1-16
• The DUT Interface holds the DUT board in
place. The signal path between the DUT
and the pin electronics is established
through pogo pins and coax cables.
Brd 1
Brd 2
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17 - PinScale Cards
Channel Card Syntax
Verigy is using a 5 digit number to identify a channel
Ch 10815
Channel 15 on specific logical I/O board
-number range 01 - 16
Logical Pogo Block 108 on the DUT Interface
-number range in Small TH or Compact TH
with PS400 card
101 - 124 and 225 - 232
301 - 324 and 425 - 432
-number range in Large TH or Small TH
with DUT Scale interface
101 - 132 and 201 - 232
301 - 332 and 401 - 432
-number range in Compact TH
101 - 124 and 225 - 232
Note: To locate a logical I/O board location, one must use the pogo mapping file to cross reference
the logical pogo block location to the card slot location.
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17 - PinScale Cards
Model File
GLOBAL
testhead = TH_8CC
# TH_2CC | TH_4CC | TH_8CC
dut_interface = SOC
# F330 | SOC | EXHIBITION
hpib_interface = vxi11/192.168.0.100/gpib0 # hpib | vxi11/192.168.0.100/gpib0
timing_bundle = w256-d8-r8
# gigamem = 5
# xpressdata = ON
# multisite = ON
IOCHANNEL
# Pin Scale System Unified Memory Mode
(recommended if no backward compatibility with SD is needed)
# 10101-10216:HW = PS800, speed = 800 Mbps, smem = 64M, diff, ppTIA
# 10301-10416:HW = PS3600, speed = 3600 Mbps, smem = 64M, diff, ppTIA
# 10901-11216:HW = PS400, speed = 400 Mbps, smem = 56M, ppTIA
# Pin Scale System Compatible Memory Mode
(for backward compatibility with SD testers)
# 10101-10216:HW = PS800, speed = 800 Mbps, smem = 2M, vmem = 54M, diff, ppTIA
# 10301-10416:HW = PS3600, speed = 3600 Mbps, smem = 2M, vmem = 54M, diff, ppTIA
# 10901-11216:HW = PS400, speed = 400 Mbps, smem = 2M, vmem = 47M, ppTIA
ANALOGBOARD
# ...
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17 - PinScale Cards
PS400 Channel Assignment
• Channel assignment is
printed on metal cover
• One logical board consists
of 16 channels, located on
two channel modules
• Each logical board is
connected to 1 pogo block
Logical
Board C
Logical
Board A
Logical
Board B
Logical
Board D
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17 - PinScale Cards
Channels 01-04
Channels 09-12
Channels 01-04
Channels 09-12
Channels 13-16
Channels 05-08
Channels 13-16
Channels 05-08
PS800/PS3600 Channel Assignment
01 01 02 02
02 02 01 01
Logical Logical
Board 1 Board 2
Logical Logical
Board 2 Board 1
Example: If the card location is 1st digital card slot in group1,
 Logical board 1 connects to 101 pogo block.
 Logical board 2 connects to 102 pogo block.
Channel assignment
is printed on metal
cover
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17 - PinScale Cards
PS400 Pogo Cable
D
Identifying the installation location:
Label “A” for 101, 105, 109 . . . )
C
B
Label “B” for 102, 106, 110. . . . )
Label “C” for 103, 107, 111. . . . )
A
Label “D” for 104, 108, 112. . . . )
Pin Scale 400 Pogo Cable E8012- 61601
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17 - PinScale Cards
PS800/PS3600 Pogo Cables
A
Identifying the installation location:
Label “A” for odd-numbered logical
boards. (101, 103, 105 . . . . )
Pin Scale 800 Pogo Cable: E7945P
(Replacement part: E7945-68575)
B
Label “B” for even-numbered logical
boards. (102, 104, 106 . . . . )
A
Pogo Cable: E8010P for other cards
(Replacement part: E8010-68575)
B
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17 - PinScale Cards
Pogo Cable Filling
Legacy compatible
Up to 384 pins (4CC) / 768 pins (8CC)
Filling for Pin Scale/HSM systems
More than 384 pins (4CC) / 768 pins (8CC)
Each Pin Scale/HSM pogo cable has two pogo connectors
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17 - PinScale Cards
Pogo Pin Assignment
01
02
03
:
:
:
:
17
a
b
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
Pin Scale 400 / 800
a
b
Pin01
DGND
DGND
Pin02
Pin03
DGND
DGND
Pin04
Pin05
DGND
DGND
Pin06
Pin07
DGND
DGND
Pin08
Pin09
DGND
DGND
Pin10
Pin11
DGND
DGND
Pin12
Pin13
DGND
DGND
Pin14
Pin15
DGND
DGND
Pin16
Orientation Marker
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
a
DGND
DGND
DGND
DGND
DGND
DGND
DGND
DGND
DGND
DGND
DGND
DGND
DGND
DGND
DGND
DGND
Pin Scale 3600
b
Pin01
Pin02
Pin03
Pin04
Pin05
Pin06
Pin07
Pin08
Pin09
Pin10
Pin11
Pin12
Pin13
Pin14
Pin15
Pin16
c
DGND
DGND
DGND
DGND
DGND
DGND
DGND
DGND
DGND
DGND
DGND
DGND
DGND
DGND
DGND
DGND
a b c
a b c
01
02
03
:
:
:
:
17
Orientation Marker
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17 - PinScale Cards
PS400 Overview
Interface Module x 1
Product Number:
E8012A: Pin Scale 400 Card
E8012P: Pogo Assembly
Function Summary:
• 64 x digital I/O
Backplane I/F
DCLK Distribution
8-Channel Module x 8
Test Processor
Memory
Pin PMU
AC/PPMU Switch
DCL (Driver-Receiver IC for
Drv/Cmp/Load)
• 400Mbps data rate
• up to 56 MV per channel
• 64 x PPMU
• 4 x Board ADC
Relay Module x 1
64 DC Relays
9 Central Relays
MCLK Distribution
Frontplane I/F
4 x Board ADC
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17 - PinScale Cards
PS800 Overview
Interface Module x 1
Product Number:
E7945A: Pin Scale 800 Card
E7945P: Pogo Assembly
Function Summary:
– 32 x digital I/O
– 800Mbps data rate
– 54MV per channel
– 2M sequencer memory
– 32 x PinPMU
– 2 x Board ADC
Backplane I/F
DCLK Distribution
2 x Board ADC
4-Channel Module x 8
Test Processor
Memory
Pin PMU
DRIC (Driver-Receiver IC for
Drv/Cmp/Load)
Relay Module x 1
AC/DC/PPMU Relay
Central Relay
MCLK Distribution
Frontplane I/F
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17 - PinScale Cards
PS3600/HSM Digital Card Overview
Interface Module x 1
Backplane I/F
DCLK Distribution
2 x Board ADC
Product Number:
E8010A: Pin Scale 3600 Card
E8610A/E8620A: HSM Cards
4-Channel Module x 8
Test Processor
Memory
Pin PMU
DRIC (Driver-Receiver IC for
Drv/Cmp/Load)
AC/DC/PPMU Relay
E8010P: Pogo Assembly
Function Summary:
– 32 x digital I/O
– 3600Mbps data rate
– 54MV per channel
– 2M sequencer memory
Relay (Form) Module x 1
– 32 x PinPMU
– 2 x Board ADC
Board-cable Assembly x 1
Central Relay
MCLK Distribution
Frontplane I/F
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17 - PinScale Cards
PS400 Functional Block Diagram
Data/Clock
Control
FPGA
with
Interface
State
Machine
HPPMU I/F
4 x Board ADC
Diag MUX
8-Channel Module
Pin PMU
AC/PPMU Switch
x8
MCLK
Distribution
DC/Central
Relay
Clock
Distribution
Interface Module
FPGA
8 x 8-Channel Module
Frontplane Interface
Backplane Interface
Clock: Module 7, Data: Module 6
DUT Interface
Clock: Module 2, Data: Module 3
Relay Module
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17 - PinScale Cards
PS800 - Functional Block Diagram
Data
Path
Interface
State
Machine
To Board ADC & I/F State
Machine
4-Channel Module
Pin PMU
MCLK
Distribution
x8
AC/DC/PMU/Central
Relay
Clock
Distribution
Interface Module
HPPMU I/F
Board ADC MUX
Diag MUX
8 x 4-Channel Module
DUT Interface
Backplane Interface
2 x Board ADC
Frontplane Interface
Data/Clock
Control
Relay Module
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17 - PinScale Cards
PS3600/HSM - Functional Block Diagram
Data
Path
Interface
State
Machine
To Board ADC & I/F State
Machine
4-Channel Module
Pin PMU
AC/DC/PPMU Rly
HPPMU I/F
Board ADC MUX
Diag MUX
MCLK
Distribution
x8
Central
Relay
Clock
Distribution
Interface Module
(Board-signal cable)
8 x 4-Channel Module
DUT Interface
Backplane Interface
2 x Board ADC
Frontplane Interface
Data/Clock
Control
Relay Module
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17 - PinScale Cards
PS400 Power Routing
Power
Control
Voltage
Regulator
– 6 V (Modules 1,3,8)
– 6 V (5 modules)
DCL
LevGen
PMU IC
Backplane
12 V
DC/DC
DC/DC
2.5 V
DC/DC
1.2 V
NOTE:
Monitored temperature
uses temp sensor on
Interface module.
Control
Board
1.8 V
Interface
State
Machine
10 V
-10V,12 V
20V
2.5V
Noise Filter
DDR2
Test
Processor
Voltage
Regulator
2.5V
DC/DC
1.2V
DC/DC
14 V
6.5 V
3.3 V
– 12 V
6.5V
6.5V
DC/DC Control
Over Current/Voltage Control
Temp.
Frontplane
5V
-12 V
Power
Ctrl Bd
Temp.
Interface Module
8 x 8 -Channel Module
Relay Module
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17 - PinScale Cards
PS800 – Power Routing
Power
Control
12 V
Backplane
12 V
DC/DC
DC/DC
DC/DC
5V
DC/DC
NOTE:
Monitored temperature
uses temp sensor on
Interface module.
Control
Board
DRIC
Voltage
Regulator
Interface
State
Machine
2.5 V
Voltage
Regulator
Noise Filter
RDRAM
1.8 V
Termination
1.8 V
Test
Processor
I/O
3.3 V
–6V
10 V
1.8 V
14 V
8V
6.5 V
– 12 V
DC/DC
Frontplane
5V
12 V
DC/DC Control
Over Current/Voltage Control
Temp.
Power
Ctrl Bd
Temp.
Interface Module
8 x 4-Channel Module
Relay Module
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17 - PinScale Cards
PS3600/HSM – Power Routing
Power
Control
12 V
Backplane
12 V
Voltage
Regulator
DC/DC
DC/DC
DC/DC
5V
DC/DC
NOTE:
Monitored temperature
uses temp sensor on
Interface module.
Control
Board
Interface
State
Machine
Temp.
Interface Module
–6V
(6 modules)
DRIC
–6V
(2 modules)
8V
2.5 V
1.8 V
1.8 V
3.3 V
RDRAM
14 V
8V
6.5 V
– 12 V
Noise Filter
Termination
Test
Processor
I/O
Voltage
Regulator
1.8 V
DC/DC
DC/DC Control
Over Current/Voltage Control
Temp.
Frontplane
5V
12 V
Power
Ctrl Bd
Temp.
8 x 4-Channel Module
Relay Module
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17 - PinScale Cards
PS400 Components and Function
Test Processor
DDR2 Memory
•
•
56 MV/channel
3 GV/card for scan
Level Gen - PMU IC
• Reference V/I generator
• Pin PMU
• AC and PPMU Switch
Cover Side
•
•
•
•
•
•
Sequencer
Edge Generator
Data Formatter
Data Comparator
Error Map Generator
DAC for Level Generator
and Active Load
DCL
• Driver
• Comparator
• Active load
Connector Side
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17 - PinScale Cards
PS800 Components and Function
RDRAM
• 54MV/channel
• 1728MV/board for scan
• 2M sequence/channel
Level Generator
• Reference V/I generator
Driver-Receiver IC
• Driver
• Comparator
(Dual-Level and
Differential)
• Active load
Test Processor
•
•
•
•
•
•
Sequencer
Edge Generator
Data Formatter
Data Comparator
Error Map Generator
DAC for Level Generator
and Active Load
Pin PMU
Cover Side
Connector Side
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17 - PinScale Cards
PS3600/HSM Components and Function
Test Processor
RDRAM
• 54MV/channel
• 1728MV/board for scan
• 2M sequence/channel
• Sequencer
• Edge Generator
• Data Formatter
• Data Comparator
• Error Map Generator
• DAC for Level Generator
and Active Load
Level Generator
Driver-Receiver IC
• Reference V/I generator
• Driver (Standard, Fast)
• Comparator (Dual-Level,
High Speed, Differential)
• Active load
Board-cable Connector
AC Relay (50)
Pin PMU
Inductor
Cover Side
DC/PPMU Relay
Connector Side
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17 - PinScale Cards
PS400 Interface Module Components
Backplane Transceivers
Configuration Controller (CPLD)
DC/DC Converters
Temperature Sensor
DCLK Distribution (for data flow synchronization)
Backplane Transceivers
Interface Module FPGA
Flash Memory for FPGA configurations
Status Indicator LED (7x Green LED & 3x Red LED)
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17 - PinScale Cards
PS800 Interface Module Components
Backplane Drivers (Backplane Transceiver Logic)
BTL exists both side of the module
Temperature Sensor
DC/DC Converter
DCLK Distribution (for data flow synchronization)
Distribute DCLK (20MHz) from control board to channel
module.
Interface State Machine (2xEPLD)
Controller for interfacing and information flow between
channel module and control board.
2 x Board ADC (2x 16bit ADC + Analog MUX)
For PPMU Monitor, Cal/diag measurement.
Powered by 12V/±5V from clock board.
Status Indicator LED (2x Green LED & 1x Red LED)
fiber-link/power failure
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17 - PinScale Cards
PS3600/HSM Interface Module
Components
Backplane Drivers (Backplane Transceiver Logic)
BTL exists both side of the module
Temperature Sensor
DC/DC Converter
DCLK Distribution (for data flow synchronization)
Distribute DCLK (20MHz) from control board to channel
module.
Interface State Machine (EPLD)
2 x Board ADC (2x 16bit ADC + Analog MUX)
Controller for interfacing and information flow between
channel module and control board.
For PPMU Monitor, Cal/diag measurement.
Powered by 12V/±5V from clock board.
Status Indicator LED (3x Green LED & 1x Red LED)
fiber-link/power failure
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17 - PinScale Cards
Interface Module Power Status LEDs
PS400
Fiber Link and Power Status Information
1) RDY
Fiber link connection and power status OK
2) FLT/ALM Fiber link not connected or power failure
FPGA Status Information (per FPGA)
Relay Module FPGA
1 2 3 4 5 6
Interface Module FPGA
3) ERR
FPGA configuration error
4) LOAD
Configuration of FPGA in progress
5) SAFE
Factory FPGA configuration loaded
6) USER
FPGA configuration completed
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17 - PinScale Cards
Interface Module Power Status LED’s
PS800
PS3600/HSM
1) Red
1 2
3 4
Fiber link is not connected or power failure
1) Red
1 5 2 4 3
Fiber link is not connected or power failure
2) Green
Fiber link connection and power status OK
2) Green
Fiber link connection and power status OK
3) Orange Test register (for internal use)
3) Orange Test register (for internal use)
4) Yellow
4) Yellow
Data Handshake (flashing @ data transfer)
5) Green
Configuration of FPGA in progress
Data Handshake (flashing @ data transfer)
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17 - PinScale Cards
PS400 Board ADC
Four 16-bit ADCs on the relay module
for the purposes of:
Logical Board A
Channel 1
:
Channel 16
• PPMU value measurement
• Diagnostic (temperature, supply
voltages)
• Calibration
Mux
Logical Board B
Channel 1
:
Channel 16
Mux
Logical Board C
Channel 1
:
Channel 16
The Board ADCs are powered by
12V/± 5V from the Clock Board
Interface
Module
Board
ADC B
Board
ADC C
Mux
Logical Board D
Result
Board
ADC A
Board
ADC D
Channel 1
:
Channel 16
Mux
Channel
Module
Relay
Module
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17 - PinScale Cards
PS800/PS3600 Board ADC
Two 16-bit ADCs on the interface module for
the purposes of:
• PPMU value measurement
• Diagnostic (temperature, supply voltages) Result
• Calibration
Logical Board 1
Board ADC
Board
ADCA A
Board ADC is powered by 12V/± 5V from the
Clock Board
Logical Board 2
Board ADC B
NOTE: Signal traces from Analog MUX to Board ADC:
•
Pin Scale 800: Channel module
for logical Board 2, channel 01-04
• Pin Scale 3600/HSM: Channel module
for logical Board 1, channel 05-08
Channel 1
:
:
Channel 16
Interface
Module
Channel 1
:
:
Channel 16
Channel
Module
Analog MUX
Analog MUX
Relay
Module
This is helpful troubleshooting information if PMU value measurement fails.
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17 - PinScale Cards
PS400 Relay Module Components
Analog Multiplexer
PPMU monitor/Diagnostics/Calibration signals to board ADC
Relay Drivers
4 Board ADCs
Relay Module FPGA
MCLK Distribution
Temperature Sensor
Linear Regulators, DC/DC Converters
DC Relays
One channel connects to each relay
Central Relays
9 relays for DC rail/GND-sense/Board ADC path
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17 - PinScale Cards
PS800 Relay Module Components
MCLK Distribution
Distribute MCLK (from clock board) to all channel modules.
Relay Driver
Analog Multiplexer
PPMU monitor/Diagnostics/Calibration signals to board
ADC on I/F module
Filter for PinPMU power supply
Temperature Sensor
Linear Regulators, DC/DC Converter
AC(50)/PMU/DC Relay
One channel connects to each relay
Central Relay
8 relays for DC rail/GND-sense/Board ADC path
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17 - PinScale Cards
PS3600/HSM Relay Module Components
Temperature Sensor
MCLK Distribution
Distribute MCLK (from clock board) to all channel modules.
Analog Multiplexer
PPMU monitor/Diagnostics/Calibration signals to board
ADC on I/F module
Filter for PinPMU power supply
Linear Regulators, DC/DC Converter
Central Relay
7 relays for DC rail/GND-sense/Board ADC path
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17 - PinScale Cards
PS800 Repair
Module Exchange (1)
•
... Ensure You‘re ESD Protected!
•
Wear ESD shoes
•
Wear ESD coat
•
Wear ESD Wrist Strap
1. Remove channel module
Extractor Tool:
E7945-44120
Gap Fillers are
included within:
• Channel module
• Interface/Relay
module
2. Scrape off gap filler using the flat
end of the extractor tool
3. When assembling modules, always
use new gap filler
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17 - PinScale Cards
PS800 Repair
Module Exchange (2)
•
... Ensure You‘re ESD Protected!
•
Wear ESD shoes
•
Wear ESD coat
•
Wear ESD Wrist Strap
Case 1: One channel module to be exchanged
Clean heat conductors with an ESD-safe brush
Part Number: 5041-6209
Make sure to remove any metal filings around the
holes in the heat sink!
Use a powerful magnifying glass or
a microscope to detect very small
filings. They can cause short
circuits on the board and damage
the test system.
0.3 mm
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17 - PinScale Cards
PS800 Repair
Module Exchange (3)
Case 2: All channel modules have to be removed
due to the need to exchange Relay Module or Interface Module.
1.
•
... Ensure You‘re ESD Protected!
•
Wear ESD shoes
•
Wear ESD coat
•
Wear ESD Wrist Strap
Replace both heat conductors on the heat sink
Heat conductors:
E7945-00207 (Small – relay module side)
E7945-00204 (Large – interface module side)
2.
Exchange relay module and
heat conductor:
Heat conductor
Important for the repair
Heat conductors fulfill the role of electric
isolation. It is absolutely mandatory to
renew the heat conductors during the
repair.
Missing heat conductors may cause all
eight modules to become damaged.
3.
Exchange interface module and
heat conductor:
Heat conductor
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17 - PinScale Cards
PS3600/HSM Repair
Module Exchange (1)
1. Remove screws and
channel module cover,
then remove connector.
•
... Ensure You‘re ESD Protected!
•
Wear ESD shoes
•
Wear ESD coat
•
Wear ESD Wrist Strap
2. Remove screws.
Disconnect channel
module using the
extractor tool.
Extractor Tool:
E7945-44120
3. Remove channel module:
Lift module with one hand. Slide module
out by pushing the golden RF-connector
with the other hand.
Do not move the modules sideways to
avoid damage to the relays.
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17 - PinScale Cards
PS3600/HSM Repair
Module Exchange (2)
•
... Ensure You‘re ESD Protected!
•
Wear ESD shoes
•
Wear ESD coat
•
Wear ESD Wrist Strap
4. Scrape gap filler using the flat end of the
extractor tool. When assembling modules
use new gap filler
Gap Filler Spare Part
E7945-88586 (Small – Driver-Receiver)
E8010-88586 (Large – Test Processor)
Take care that no pins are bent on
the channel module or interface
module.
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17 - PinScale Cards
PS3600/HSM Repair
Module Exchange (3)
5.
Replace heat conductors if all
channel modules need to be removed.
•
... Ensure You‘re ESD Protected!
•
Wear ESD shoes
•
Wear ESD coat
•
Wear ESD Wrist Strap
Heat conductors:
E8010-00207 (relay module side)
E8010-00204 (interface module side)
6. Exchange relay module and heat
conductor:
Important for the repair
Heat conductors fulfill the role of electric
isolation. It is absolutely mandatory to
renew the heat conductors during the
repair.
Missing heat conductors may cause all
eight modules to become damaged.
Heat conductor: E8010-00203
7. Exchange interface module and
heat conductor:
Heat conductor: E8010-00201
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17 - PinScale Cards
PS3600/HSM Repair
Module Exchange (4)
•
... Ensure You‘re ESD Protected!
•
Wear ESD shoes
•
Wear ESD coat
•
Wear ESD Wrist Strap
8. Assemble board cable
and relay module
9. Sort cables front side: X1 X2 X3 X4
back side: Y1 Y2 Y3 Y4
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17 - PinScale Cards
Torque Specs
1.
Align module connectors properly during assembly
2.
3.
Insert screws in the given order, finger-tight first.
Torque screws down to 0.8 Nm in the given order.
Use Torque wrench: 8710-2477, T8 bit: 8710-2489
PS800
•
... Ensure You‘re ESD Protected!
•
Wear ESD shoes
•
Wear ESD coat
•
Wear ESD Wrist Strap
PS3600
Hand tight
3
1
2
4
Hand tight
4
2
1
3
0.8 Nm
7
5
6
8
0.8 Nm
8
6
5
7
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17 - PinScale Cards
Module Exchange – Ground Checking
The display must
show more than
100kOhm
Measuring point:
DCCOM (-) on the
interface board
Measuring point:
metal cover of the
channel board
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Page 43
17 - PinScale Cards
PinScale HX
CPA x2 – Channel Pair Assembly
FPIB – Frontplane
Interface Board
BIB – Backplane
Interface Board
Clock Module
Key Characteristics:
Data rate of 6.4 Gbps, 8 Gbps or 12.8 Gbps [6.4 Gbs standard]
– 4 differential channels
– Pattern and Loopback modes [license dependant]
– Jitter and skew injection
–
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Page 44
17 - PinScale Cards
Installation Requirements
Slot
14
13
12
11
10
9
8
7
6
5
4
3
2
1
CC x
DC/DC
DC/DC
DC/DC
DC/DC
DPS
HXA
PS3600
HXA
PS3600
HXA
PS3600
HXA
PS3600
Clock
•
PinScale 3600 and HXA are compatible and can use the same DC-DC resource
•
HXA assemblies require power to be supplied by p/n E8001-6x514 DC/DC assemblies ( 6x515 or -6x513 P/N DC/DC’s are NOT to be used for HXA)
•
Autotransformer E8005A may be required if filling scheme exceeds 42 digital cards of any type
i.e >36kVA. Note this may also require change to primary voltage requirements for site
[Reference Pre-Site Manual]
•
SmarTest SW 5.4.1 or later (5.4.2 recommended)
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Page 45
17 - PinScale Cards
HXA Block Diagram
Tester
REFCLK
DRVEN
RCV_0
RCV_1
RCV_2
RCV_3
REFCLK
Pin Scale
3600 channels
DUT Board
HD1+
2:1/4:1
Mux
Drv
Rx
HD1–
Jitter injection
DLL
Clock
Synthesizer Retiming unit
Loopback
DRV_0
DRV_1
DRV_2
DRV_3
Pins
DC Bypass
Jitter
Modulation
Driver
DUT
DC Bypass
HR1+
1:2/1:4
Demux
Fine
Delay
DLL
Clock
Synthesizer Retiming unit
Channel Pair Assembly 1
Tx
Comp
HR1–
TRD
Delay
Tracking
Control
Unit
Receiver
TRKIN
TRKOUT
DC Bypass Mode
Mux x4 Mode
Loopback Mode
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Page 46
17 - PinScale Cards
Pogo Block Allocation
8
Slot Numbers
7 6 5 4 3
2
Slot for HXA card (e.g. Group 1, slot 2).
Slot for Pin Scale card (e.g. Group 1, slot 3).
S2 (n)
HXA card pogo cable
S2 (n-1)
Card cage
Pogo Block
1
304 104 303 103 302 102 301 101
HXA card Low Speed Pogo Block (e.g. block 302
HXA card High Speed Pogo Block (e.g. block 301
308 108 307 107 306 106 305 105
Pin Scale Pogo Blocks (e.g. blocks 103, 104)
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Page 47
17 - PinScale Cards
Pogo Block Assignment
High Speed
Extension Card
(800M to 10G+)
93K Card Cage
DUT Board
)
)
DUT
Low Speed
High Speed
1
LD1[0]
Lane 1 Driver 0
2
LR1[0]
Lane 1 Receive 0
13
LD1[2]
Lane 1 Driver 2
4
LR1[2]
Lane 1 Receive 2*
5
LD2[0]
Lane 2 Driver 0
6
LR2[0]
Lane 2 Receive 0
7
LD2[2]
Lane 2 Driver 2
8
LR2[2]
Lane 2 Receive 2*
PIN
Lane 1 Driver +
HD1+
1
Lane 1 Receive +
HR1+
2
Lane 1 Driver –
HD1–
13
Lane 1 Receive –
HR1–
4
Lane 2 Driver +
HD2+
5
Lane 2 Receive +
HR2+
6
Lane 2 Driver –
HD2–
7
Lane 2 Receive –
Lane 1 Driver 1
HR2–
8
LD1[1]
9
9
REFCLKD1 Lane 1 MUX Ref. Clock
10
REFCLKR1 Lane 1 DEMUX Ref. Clock Lane 1 Receive 1
LR1[1]
10
11
REFCLKD2 Lane 2 MUX Ref. Clock
Lane 1 Driver 3
LD1[3]
11
12
REFCLKR2 Lane 2 DEMUX Ref. Clock Lane 1 Receive 3
LR1[3]
12
13
LD1LEVSEL
Lane 1 Level Select
Lane 2 Driver 1
LD2[1]
13
14
LD2LEVSEL
Lane 2 Level Select
Lane 2 Receive 1
LR2[1]
14
15
TRKIN
Timing Tracking In
Lane 2 Driver 3
LD2[3]
15
16
TRKOUT
Timing Tracking Out
Lane 2 Receive 3
LR2[3]
16
17
MODIN
Mod. Source In
MODOUT
17
Mod. Source Out
High Speed I/O Data
)
Control Signals
PinScale 3600
(200M to 3600M)
PIN
High Speed Pogo Block
Pin Scale Data 4X
Pogo Pins
Pin Scale Data 2X
Low Speed Pogo Block
* Pins used for outputting common mode evaluation signal
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17 - PinScale Cards
Model File
ANALOGBOARD section
The HXA card is specified in the ANALOGBOARD section of the model file.
The HXA card setups are licensed and hence specified on a per board level.
ANALOGBOARD
301: type = HXA, speed = 12.8 Gbps, loopback, pattern, tracking
Set tracking mode enabled
Set pattern mode enabled
Set loopback mode enabled
Set the speed (correct values need to be defined)
8 7 6 5 4
3 2
Slot Numbers
1
Set the board type
The logical board address for the HXA board you are defining
(lowest S2 pogo block number corresponding to the HXA board slot)
Pin Scale
S2 S1
S2S1
HXA card
S2S1 S2 S1
304 104 303103 302102 301101 Pogo Blocks
High Speed pogo block (n-1)
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17 - PinScale Cards
Pin Scale HX-Model File
Example
IOCHANNEL
10101-11816:HW = PS3600, speed = 1800Mbps, smem = 2M, vmem = 14M, tim = w256-d8-r8, diff
20101-21616:HW = PS3600, speed = 3600Mbps, smem = 2M, vmem = 14M, tim = w256-d8-r8, diff
23101-23216:HW = PS3600, speed = 1800Mbps, smem = 2M, vmem = 14M, tim = w256-d8-r8, diff
# group 6:
409: type = HXA, speed=12800Mbps, loopback, pattern
411: type = HXA, speed=12800Mbps, loopback, pattern
413: type = HXA, speed=12800Mbps, loopback, pattern
415: type = HXA, speed=12800Mbps, loopback, pattern
# group 8:
429: type = HXA, speed=12800Mbps, loopback, pattern
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17 - PinScale Cards
Model File
BOARDCONF section
This section is only required for specifying non standard routing,
The routing can be specified on a per module (CPA) level, since the routing can be specified differently for each module.
BOARDCONF
3011: type = HXA, muxd=10301/10302/10303/10304, clkd=10305, termd=10306, muxr=10307/10308/10309/10310, clkr=10311
3012: type = HXA, muxd=10312/10313/10314/10315, clkd=10316, termd=10401, muxr=10402/10403/10404/10405, clkr=10406
Specifies the Pin Scale channel
used for the receiver clock
Specifies the Pin Scale mux channels
for the HXA board receiver (0-4 channels)(LR rcvr inputs)
Specifies the Pin Scale channel used for "Drive Enable“ (level select)
Specifies the Pin Scale channel used for the driver clock
Specifies the Pin Scale mux channels for the HXA
board driver (0-4 channels)(LD drivers inputs)
The fourth digit specifies the Channel Pair Assembly (module)
number of the HXA board (1= lane 1, 2=lane 2)
The first three digits specify the logical board address for the HXA board
you are defining (lowest S2 pogo block number corresponding to the HXA
board slot).
8
1
7
6
5
Pin Scale
S2 S1
S2S1
4
3
2
Slot Numbers
HXA card
S2S1 S2 S1
304 104 303103 302102 301101 Pogo Blocks
High Speed pogo block (n-1)
Pin Scale HX-Model File
Example (continued)
# Group 6:
# Board ID: HS-Pogo(sw)HS-Pogo(hw)LS-Pogo(sw) LS-Pogo(hw) Max. Mux
# 409
409
same
410
same
4
# 411
411
same
412
same
4
# 413
413
same
414
same
4
# 415
415
same
416
same
4
4091: type = HXA, muxd=21001/20909/21003/20911, clkd=21009, termd=21013, muxr=21002/20910/21004/20912,
clkr=21010
4092: type = HXA, muxd=21005/20913/21007/20915, clkd=21011, termd=21014, muxr=21006/20914/21008/20916,
clkr=21012
4111: type = HXA, muxd=21201/21109/21203/21111, clkd=21209, termd=21213, muxr=21202/21110/21204/21112,
clkr=21210
4112: type = HXA, muxd=21205/21113/21207/21115, clkd=21211, termd=21214, muxr=21206/21114/21208/21116,
clkr=21212
4131: type = HXA, muxd=21401/21309/21403/21311, clkd=21409, termd=21413, muxr=21402/21310/21404/21312,
clkr=21410
4132: type = HXA, muxd=21405/21313/21407/21315, clkd=21411, termd=21414, muxr=21406/21314/21408/21316,
clkr=21412
4151: type = HXA, muxd=21601/21509/21603/21511, clkd=21609, termd=21613, muxr=21602/21510/21604/21512,
clkr=21610
4152: type = HXA, muxd=21605/21513/21607/21515, clkd=21611, termd=21614, muxr=21606/21514/21608/21516,
clkr=21612
Verigy Restricted
# Group 8:
# Board ID: HS-Pogo(sw)HS-Pogo(hw)LS-Pogo(sw) LS-Pogo(hw) Max. Mux
# 429
429
same
430
same
4
Page 52
17 - PinScale Cards
Diagnostic and Calibration Prerequsites
IMPORTANT:
All associated PinScale 3600 hardware MUST be passing Diagnostics BEFORE the HEXT test is run.
– If not, repair the PS3600 hardware first!
In addition to selecting any HXA boards that you wish to test; You MUST also select ALL associated
PinScale 3600 boards.
– To be safe: Select ALL PS3600 boards in cardcages where you have ANY HXA boards selected.
Diagnostic – HEXT test
E7996C
Calibration –
Calibration of the HXA is included when
full system calibration is performed
Standard Configuration P/N E7997-66607
NOTE: Custom configurations require a custom
Diag/Cal board
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17 - PinScale Cards
Trouble Shooting
Possible causes for HXA diagnostic failures:
–
–
–
–
Bad Pogo Block on PS or HXA
Bad HXA board
Bad Pin Scale board
Defective HXA diagnostic / calibration board
Troubleshooting Recommendations:
–
–
–
–
–
–
Repeat diagnostic tests to verify if solid
Visual inspection of pogo blocks i.e. HXA and associated Pin Scale channels
Swap of HXA with known good position
Swap of Pin Scale board
Digital Diagnostics (FRU repair level)
HXA Diagnostics
(Whole board replacement)
Note: Experience has shown that reseating HXA boards can clear up some
failures
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17 - PinScale Cards
Trouble Shooting
Decoding of di_log_file.xxxx
Identifying Suspect Failing Boards
Example di_log_file failure [HEXT header]
T HEXT (DIG):Corretto Diag test
(100.00ns)
In 6 corretto board(s), the following 12 corretto CPA(s) were detected:
Crd S M
D0
D1
D2
D3
R0
R1
R2
R3 DCLK RCLK DRVEN
_________________________________________________________________________
325 1 4 12701 12703 12901 12903 12702 12704 12902 12904 12709 12710 12713
325 2 4 12705 12707 12905 12907 12706 12708 12906 12908 12711 12712 12714
327 1 4 12801 12803 13001 13003 12802 12804 13002 13004 12809 12810 12813
327 2 4 12805 12807 13005 13007 12806 12808 13006 13008 12811 12812 12814
401 1 4 20301 20303 20501 20503 20302 20304 20502 20504 20309 20310 20313
401 2 4 20305 20307 20505 20507 20306 20308 20506 20508 20311 20312 20314
403 1 4 20401 20403 20601 20603 20402 20404 20602 20604 20409 20410 20413
403 2 4 20405 20407 20605 20607 20406 20408 20606 20608 20411 20412 20414
405 1 4 20701 20703 20509 20511 20702 20704 20510 20512 20709 20710 20713
405 2 4 20705 20707 20513 20515 20706 20708 20514 20516 20711 20712 20714
407 1 4 20801 20803 20609 20611 20802 20804 20610 20612 20809 20810 20813
407 2 4 20805 20807 20613 20615 20806 20808 20614 20616 20811 20812 20814
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Page 55
17 - PinScale Cards
Trouble Shooting
Decoding of di_log_file.xxxx (Continued)
Identifying Suspect Failing Boards
Example di_log_file failure:
VERIFY DATA-IN RELAIS
T HEXT Error: CHAN 12701: [D0] Data-In Relais of "HXA325:1": I_exp = -10000 uA, [-14000 ... -6000 uA] : I_meas = -15883 uA, 147.1% : *** # Data-In
T HEXT Error: CHAN 12703: [D1] Data-In Relais of "HXA325:1": I_exp = -10000 uA, [-14000 ... -6000 uA] : I_meas = -21077 uA, 276.9% : *** # Data-In
T HEXT Error: CHAN 12709: [DCLK] Data-In Relais of "HXA325:1": I_exp = -10000 uA, [-14000 ... -6000 uA] : I_meas = -22321 uA, 308.0% : *** # Data-In
T HEXT Error: CHAN 12901: [D2] Data-In Relais of "HXA325:1": I_exp = -10000 uA, [-14000 ... -6000 uA] : I_meas = -5722 uA, 106.9% : *** # Data-In
T HEXT Error: CHAN 12701: [D0] Data-In Relais of "HXA325:1": I_exp = -10000 uA, [-14000 ... -6000 uA] : I_meas = -15883 uA, 147.1% : *** # Data-In
Diag Test
HEXT
PS3600
In Use
Signal
Pin HXA
HXA 325
Board Lane 1
Failed
Measurement
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Page 56
17 - PinScale Cards
Trouble Shooting
Decoding of di_log_file.xxxx (Continued)
Identifying Suspect Failing Boards
Example di_log_file failure:
Clockmodule failure pattern
T HEXT Error: CHAN 10709: Embedded diag of "HXA305",clockmoduleDiag,CLKM,LockS17/08: F_exp = 0.065 GHz, [0.050 ... 0.100 GHz] : F_meas = 0.000 GHz, 433.3% : *** # Embedded diag
T HEXT Error: CHAN 10709: Embedded diag of "HXA305",clockmoduleDiag,CLKM,LockC17/08: F_exp = 6.800 GHz, [6.780 ... 6.820 GHz] : F_meas = 0.000 GHz, 34000.4% : *** # Embedded diag
T HEXT Error: CHAN 10709: Embedded diag of "HXA305",clockmoduleDiag,CLKM,LockS32/15: F_exp = 0.065 GHz, [0.050 ... 0.100 GHz] : F_meas = 0.000 GHz, 433.3% : *** # Embedded diag
T HEXT Error: CHAN 10709: Embedded diag of "HXA305",clockmoduleDiag,CLKM,LockC32/15: F_exp = 6.827 GHz, [6.807 ... 6.847 GHz] : F_meas = 0.000 GHz, 34135.4% : *** # Embedded diag
T HEXT Error: CHAN 10709: Embedded diag of "HXA305",clockmoduleDiag,CLKM,LockS09/04: F_exp = 0.065 GHz, [0.050 ... 0.100 GHz] : F_meas = 0.000 GHz, 433.3% : *** # Embedded diag
T HEXT Error: CHAN 10709: Embedded diag of "HXA305",clockmoduleDiag,CLKM,LockC09/04: F_exp = 7.200 GHz, [7.180 ... 7.220 GHz] : F_meas = 0.000 GHz, 36000.5% : *** # Embedded diag
T HEXT Error: CHAN 10709: Embedded diag of "HXA305",clockmoduleDiag,CLKM,LockS16/07: F_exp = 0.065 GHz, [0.050 ... 0.100 GHz] : F_meas = 0.000 GHz, 433.3% : *** # Embedded diag
T HEXT Error: CHAN 10709: Embedded diag of "HXA305",clockmoduleDiag,CLKM,LockC16/07: F_exp = 7.314 GHz, [7.294 ... 7.334 GHz] : F_meas = 0.000 GHz, 36570.5% : *** # Embedded diag
T HEXT Error: CHAN 10709: Embedded diag of "HXA305",clockmoduleDiag,CLKM,LockS19/08: F_exp = 0.065 GHz, [0.050 ... 0.100 GHz] : F_meas = 0.000 GHz, 433.3% : *** # Embedded diag
T HEXT Error: CHAN 10709: Embedded diag of "HXA305",clockmoduleDiag,CLKM,LockC19/08: F_exp = 7.600 GHz, [7.580 ... 7.620 GHz] : F_meas = 0.000 GHz, 38000.5% : *** # Embedded diag
T HEXT Error: CHAN 10709: Embedded diag of "HXA305",clockmoduleDiag,CLKM,LockS32/13: F_exp = 0.065 GHz, [0.050 ... 0.100 GHz] : F_meas = 0.000 GHz, 433.3% : *** # Embedded diag
T HEXT Error: CHAN 10709: Embedded diag of "HXA305",clockmoduleDiag,CLKM,LockC32/13: F_exp = 7.877 GHz, [7.857 ... 7.897 GHz] : F_meas = 0.000 GHz, 39384.5% : *** # Embedded diag
T HEXT Error: CHAN 10709: Embedded diag of "HXA305",clockmoduleDiag,CLKM,LockS05/02: F_exp = 0.065 GHz, [0.050 ... 0.100 GHz] : F_meas = 0.000 GHz, 433.3% : *** # Embedded diag
Diag Test
HEXT
PS3600
In Use
Affected HXA
board
Failed Diag
Step
Failed
Measurement
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17 - PinScale Cards
Spare Parts
E7996-68511
HXA Replacement Board Assembly
E7996-69511
HXA Exchange Board Assembly
E7996-61602
HXA Pogo Cable
E7997-66607
HXA Calibration / Diagnostic board
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17 - PinScale Cards
DC Scale Cards – DPS32 & VI32
Interface Module
x8 Channel Modules
DPS
Relay Module
DPS32
VI32
32
32
Max V/I per channel (per board)
7V/1.5A (7V/48A)
25V/0.5A (25V/16A)
Spurious Noise DC–1MHz (*1)
– 60 dBm
– 60 dBm
Yes
Yes
Number of Channels
IDDQ Measurements
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Page 59
17 - PinScale Cards
Pogo Assignment
PS
1
GS
1
PS
3
GS
3
PS
5
GS
5
PS
7
GS
7
PS
9
GS
9
PS
11
GS
11
PS
13
GS
13
PS
15
GS
15
W
W
G
1
P
2
G
3
P
4
G
5
P
6
G
7
P
8
G
9
P
10
G
11
P
12
G
13
P
14
G
15
P
16
XX
P
1
G
2
P
3
G
4
P
5
G
6
P
7
G8
P
9
G
10
P
11
G
12
P
13
G
14
P
15
G
16
YY
GS
2
PS
2
GS
4
PS
4
GS
6
PS
6
GS
8
PS
8
GS
10
PS
10
GS
12
PS
12
GS
14
PS
14
GS
16
PS
16
ZZ
PS
1
GS
1
PS
3
GS
3
PS
5
GS
5
PS
7
GS
7
PS
9
GS
9
PS
11
GS
11
PS
13
GS
13
PS
15
GS
15
W
W
G
1
P
2
G
3
P
4
G
5
P
6
G
7
P
8
G
9
P
10
G
11
P
12
G
13
P
14
G
15
P
16
XX
P
1
G
2
P
3
G
4
P
5
G
6
P
7
G8
P
9
G
10
P
11
G
12
P
13
G
14
P
15
G
16
YY
GS
2
PS
2
GS
4
PS
4
GS
6
PS
6
GS
8
PS
8
GS
10
PS
10
GS
12
PS
12
GS
14
PS
14
GS
16
PS
16
ZZ
to DUT
Channel
ChannelSlot
SlotDPS
DPS pogo
pogopin
pinassignment
assignment 22x16
x16channel
channelpogo
pogoblocks
blocks
Pn - Power line DPS ch. n
- Power
line
DPS
GnPn- Gound
line
DPS
ch.ch.
n n
Gn- Power
- Gound
line DPS
DPS ch.
ch. n
n
PSn
sense
PSn
- Power
sense
DPS
ch.
GSn
- Gound
sense
DPS
ch.
nn
GSn - Gound sense DPS ch. n
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17 - PinScale Cards
Channels 01-04
Channels 09-12
Channels 01-04
Channels 09-12
Channels 13-16
Channels 05-08
Channels 13-16
Channels 05-08
Channel Assignment
01 01 02 02
02 02 01 01
Logical Logical
Board A Board B
Logical Logical
Board B Board A
Channel assignment is
printed on metal cover
• Each logical board is connected to one pogo block.
• DPS32 and VI32 require the Universal DC/DC.
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17 - PinScale Cards
DC Scale Model file
# Example model file:
GLOBAL
testhead = TH_8CC
# TH_2CC | TH_4CC | TH_8CC
dut_interface = SOC
# F330 | SOC | EXHIBITION
# hpib_interface = vxi11/192.168.0.100/gpib0 # hpib | vxi11/192.168.0.100/gpib0
# ppu_device = /dev/tty1p0
device_maintenance = on
IOCHANNEL
10101-11916:HW = PS800, speed = 800 Mbps, vmem = 54M, smem = 2M, tim = w256-d8-r8
DPS
1: type = GPDPS
3: type = MSDPS, channels = 8
12101-12216: type = DCS-VI32
30901-31016: type = DCS-DPS32
Keywords for DC-Scale cards start with
DCS. There are no further options
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17 - PinScale Cards
Diagnostic
Klick left mouse
button on arrow
to display subtest-list.
Recommended:
Diagnostic Board E7010E
Diagnostic CDPS Subtests:
1.
2.
3.
4.
1.
2.
3.
4.
Force/Measure
DC-Connectivity
Ganging
AC Connectivity
Tests the Pogo cable connection to DUT
Channel Memory
Board-Supply
Channel Communication
Channel Supply
All sub tests are card internal, except the AC
connectivity test.
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17 - PinScale Cards
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17 - PinScale Cards