Transcript SINTEWAX STORY - Tecmicro Adhesivos

TECMICRO
a young, reliable and client-oriented
company
WHO WE ARE?
Tecmicro was founded in 1998 , in Madrid-Spain.
Its founders have more than 20 years of experience in the wax and hotmelt market.
During the first years of activity, Tecmicro has gained a solid position as producer and seller of
waxes and hotmelts all over the world, becoming the strategic and reliable partner of leading
companies in Spain, Portugal, France, Morocco, Venezuela, Chile, Algeria, Tunisia and Iran.
A quick overview:
 2 manufacturing plants: Barcelona, Valencia.
 15 collaborators, spread in the most strategic markets
 Own know-how
 Wide and customizable range of products ( waxes and hot melts)
 Customers in most chemical industry related sectors (flexible packaging, cosmetics , etc)
WHY TECMICRO ?
 We have a highly motivated staff – a combination between experienced professionals and
ambitious young people.
 We promote honest and loyal relations with our business-partners.
 We are strategically located: closed to Barcelona Port, easily connected to most of destinations.
 We are experienced and have good knowledge of waxes and hot melts products and markets.
 We are flexible and agile in our production processes, completely oriented to our customer’s
needs
 We have the technology to develop new products, following our customers’ requirements.
 We work as closest as possible to our customers and local partners
PRODUCTS PORTFOLIO
WAXES
 Full refined paraffin wax (paper coating, chewing gum)
 Semi refined paraffin wax (Candles, rubber, etc)
 Microcrystalline wax (grease, chewing gum, etc)
 Beeswax (depilatory waxes)
 Carnauba wax (cosmetics, floor polishing, etc)
 Candelilla wax (cosmetics)
 Polyethylene wax (floor polishing, leather)
PRODUCTS PORTFOLIO
HOTMELTS ADHESIVES
Products for packaging industry with specific applications:
 Coating paper
 Industrial carton box sealing
 Fruit & vegetable carton box sealing
 Labelling
 Others
TECMICRO LOGISTICS SERVICE
Large experience in international trade
We collaborate with the most important shipping companies (MSC, CMACGM, NYK line, China shipping, etc)
Flexible delivery terms: mainly CFR because it is the easiest way for our
partners (other INCOTERMS options fully available)
OUR TARGETS
Sales
New markets
2006
2014
1,3 million€
4,9million€
Tunisia, Chile, Egypt, Saudi
Arabia
Eastern Europe, Argentina, Brasil
and Russia.
2011 – 2015:
Strengthen our business relations with our partners
Reach a relevant presence in the markets objective
Expand in new markets
Develop new products
How are we going to achieve it?
Offering technical and commercial support to customers and local partners
Constantly improving our production ways
Establishing a solid cost management system to get competitive prices.
RANGE OF PRODUCTS
1. CORRUGATED CARTONBOARD
TECMELT 825
TECMELT 180
59/67
64/68
14/20
5/9
Flutting in cartonboard
Interne liner in cartonbaord
TECMELT 181
TECMELT 269
TECMELT 461
TECMELT 523
TECMELT 70/30
75/80
82/90
84/92
82/90
56/60
70/100*
180/230*
400/460*
150/250*
8/14
Interne liner in cartonboard
Curtain wax
Curtain wax
Curtain wax
Flutting in cartonboard
TECMELT 70/30H
61/66
8/14
Flutting in cartonboard
TECMELT 700
80/85
200/300*
Curtain wax and cascader
TECMELT 701
77/82
40/70*
Cascade application
TECMELT 179
55/58
4/7
Interne Liner cartonboard
* Viscosity at 130ºC
** Viscosity at 110ºC
•
•
•
TECMELT 269 and 461 are used for coating of corrugated cartons, using a curtain coater. Theses waxes must have
the ability to form a continuous film or curtain of wax. The films must be sufficiently robust not to form “fish
eyes” while coating the cartons at high speed. High moisture barrier properties are also essential.

Application temperature recommended: 110-125 ºC

For optimizing product we suggest: 20/25 gr/m²
TECMELT 825, 70/30 and 70/30 H are used in the treatment of carton board corrugated for improving the
mechanical resistance of the paper.

More and more paper used for this purpose are recycled papers and their mechanical parameters have to be strengthened
with these types of special waxes.

The temperature of working we suggest: 110/130ºC

4% of product on paper weight used at this range of temperature.

With recycled paper Sintemelt 830 and 70/30 improve by 25% their Mechanical resistance and provide a good barrier
against the humidity and water.
TECMELT 180 and 181 are used in the treatment on the internal liner of the corrugated carton board to improve
the barrier against humidity and water.
•
These series of products are coated at 90/110 ºC depending on the type of paper being coated.
•
Products according to the reglamentation FDA regulations for foodstuff nºCFR 172886 and 1783710
•
Slabs of approx. 5 kg wrapped in large carton on slabs of apprx.800 kg or in cartons of approx.25 kg
•
Pellets in bags of 25 kg net in pallet of approx. 800 kg
2. COATING WAX (not sealable)
Code Product
Cong. Point (ASTM938) Visc. 100ºC (ASTM445)
Application
TECMELT PB12
70-76
50-65
Paper for foodstuff purpose
TECMELT PB 24
75-85
80-100
Paper for foodstuff purpose
TECMELT t 358A
75/81
130/180
Paper for foodstuff purpose
TECMELT 353
79/84
28/38
Paper for foodstuff purpose
TECMELT 357
74/80
120/160
Paper for foodstuff purpose
TECMELT 358
80/88
60/75
Paper for foodstuff purpose
TECMELT 359
76/81
120/160*
Paper for foodstuff purpose
TECMELT 356
75/81
130/178
Paper for foodstuff purpose
TECMELT 954
75/81
130/178
Paper for foodstuff purpose
TECMELT 56
59/67
3/6
Paper for foodstuff purpose
TECMELT t 202
68/75
63/73*
Paper for foodstuff purpose
TECMELT 369
74/78
65/75
Paper for foodstuff purpose
TECMELT 1515
75/79
170/230
Paper for foodstuff purpose
* Viscosity at 130ºC
** Viscosity at 110ºC
•
These type of products for coating wax are a medium-viscous gloss wax specially developed for glossy paper
which needs a combination of high gloss and flexibility of the coating, and a low scuff.
•
Depending on the viscosity of the product that you choose we can suggest as follows:
•
For medium and high viscosity is suitable for application on more porous paper.
•
For low viscosity would be for applications on non-porous paper.
•
Normally these products are used at 110/125 ºC.
•
For one side coating and always depending on the paper type the amount of wax is about 10gr/m².
•
These products are applied in the preparation of coated substances which are used as packaging materials for
foodstuffs.
•
These series of products meet the requirements stipulated by FDA regulations for foodstuff nºCFR 172886
and 1783710.
•
Products supplied in:
•
Slabs of approx. 5 kg wrapped in large carton on slabs of apprx.800 kg or in cartons of approx.25 kg
•
Pellets in bags of 25 kg net in pallet of approx. 800 kg
3. COATING WAX(SEALABLE)
Product Code
Cong. Point
ASTM 938
TECMELT
70-78
600-800
300-550
L. yellow
TECMELT 0490
81--84
2500-3000*
2000-2500**
White
TECMELT 1800
70-76
3600-4200*
2600-3300**
White
TECMELT 164
70-75
750-950
450-650
White
TECMELT G543
67-72
2600-2900*
2000-2300**
White
TECMELT C 345
72-78
1950-2300*
1550-1850**
White
485
*Viscosity at 150ºC
**Viscosity at 160ºC
Visc. 120ºC
ASTM 445
Visc. 140ºC
ASTM 445
Colour
VISUAL
3. COATING WAX(SEALABLE)
•
These series of products are used for packaging purposes.
•
Normally we use these type of waxes to seal two different types of support. They have an excellent sealing
strength to paper, aluminium foil, Polyolefin films(PP,PE,PP,PS)
•
Depending on the viscosity of the product we propose to the customer we can be working at different
temperatures: bewteen 130ºC for waxes with a low viscosity and 150ºC for waxes with a medium-high
viscosity.
•
We can consider to use an average of 10/15 gr/m² to assure a good sealing
•
These guidelines vary according to machines used and processing conditions.
•
These series of products meet the requirements stipulated by FDA regulations for foodstuff nºCFR 172886
and 1783710.
•
Products available in slabs and pellets appearance.
•
Slabs of approx. 5 kg wrapped in large carton of appox 800 kg or in cartons of approx.25 kg
•
Pellets in bags of 25 kg net in pallet of approx. 800 kg
4. LAMINATING WAX
Product
Cong Point
ASTM 938
Visc. 100ºC
ASTM 445
Penet
at 25ºC
Colour
TECMELT L 205
65-75
35-45
30-40
Yellow
TECMELT L 206
68-74
45-58
30-40
Yellow
TECMELT L 204
65/75
30/40
35/45
Brown
TECMELT L 224
68-74
75-95
35-55
Yellow
TECMELT L 200
71-77
50-70
25-40
Yellow
47-64
38-47
Yellow
TECMELT L210
65-75
4.LAMINATING WAX
•
TECMELT series are laminating waxes, specially developed for the manufactuing of butter and
margarine wrappers,without these becoming embossed.
•
TECMELT for Laminating waxes are recommended for wrappers, which must not only be grease
resistant, but also waterproof.
•
Other use for TECMELT lamination for instance: paper/paper, aliminium/tissue.
•
Key advantages: Flexibility: good adhesion to the supports: resistance against delamination
•
Depending on the type of product we choose we can suggest to work at 110/130ºC.
•
If the support to coat is porous we recommended the use of TECMELT L224
with medium/high
viscosity.
•
The average quantity we can use : 12-16 gr/m²
•
These series of products meet the requirements stipulated by FDA regulations for foodstuff nºCFR
172886 and 1783710.
•
Products supplied in:
•
Slabs of approx. 5 kg wrapped in large carton on slabs of apprx.800 kg or in cartons of approx.25 kg
5.LABELLING
(Hot-melts)
TECMELT
Chemical
base
Viscosity
Softening
point
Color
˚C
Working
temperature
Machine
speed
Packing
formats
bottles/h
CA 10
Caseine
54/60.000 at
25ºC
LIQUID
White
140 - 160˚C
<25000
Plastic barrel
30kg
H70
SIS
600/800
160˚C
62/70
Amber
transparent
120 - 140˚C
35000
Small pillows
– 15g
H94
SIS
1.000/1.400
at 160˚C
70/75
transparent
120 - 140˚C
30 à 40000
Small Pillows
– 15g
5. LABELLING
(Dispersions and Caseins)
Chemical
base
Viscosity
Color
Density
Solids
conten
ts
pH
cps
Working
temperatu
re
%
DISPERSIONS
R – 98
Maleic
CASEINS
Koldex
1460
Casein
Koldex
1455 NV
Casein
Koldex
1860 NV
Casein
Koldex
6832
Casein
40
000 at
23˚C
70
000 at
25˚C
47
000 at
25˚C
65
000 at
25˚C
50
000 at
25˚C
Machin
e speed
Bottles/
h
Packin
g units
Plastic
drums
white
1.05
52
beige
1.1
42
Approx. 8
28 32˚C
60 000
Buckets
– 33Kg
beige
transpar
ent
1.05
42
8,1 ± 0,3
25 34˚C
60 000
Buckets
– 33Kg
beige
1.1
33
8,1 ± 0,2
27 33˚C
60 000
Buckets
– 33Kg
Beige
transpar
ent
1.1
43
9,2 ± 0,2
20 30˚C
60 000
Buckets
– 33Kg
4. PERSONAL HIGIENE TABLE
Viscosity
Application
TECMELT
Cps @ T
S.P
(R&B)
ºC
Colour
Chemical
Base
Pressure sensitive
“Rubber”
Low viscosity means enhanced grammage
control; No migration, stain or residues to
textiles
Sanitary Napkins
(fem care)
SH 4529
98
trasparent
750 AT 180ºC
Positioning
Higher Tack – Less Consumption
Diapers –
Multipurpose
SL 2755
1300 at
180ºC
92
trasparent
“Rubber”
Low odour
Low viscosity – low application temperature
Diapers,
Sanitary Towels
SP5714
700 at 180ºC
82
transparent
“Rubber”
Construction Adhesive, low viscosity
Under pads
Diapers,
Sanitary Towels
Construction Adhesive
Sp 7523
900 at 180ºC
88
trasparent
“Rubber”
El 2686
1275 at
180ºC
102
Light yellow
“Rubber”
Under pads
Diapers sanitary
Low melt adhesive – very low application
temperature (130ºC)
Elastic Adhesive
6. WOODWORKING
Hot-melts
beig
e
200/2
10
85/95
beig
e
85/95
tran
spar
ent
Viscosity
at 200˚C
Softeni
ng
point
base
cps
˚C
Sinteme
lt 1220
PC
EVA
9.000/11.
500
80/90
Sinteme
lt 1400
PC
EVA
15.000/1
8.000
EVA
20.000/2
3.000
TECMELT
S
T
A
N
D
A
R
D
˚C
Feed
speed
minim
um
Chem
ic.
Sinteme
lt 1600
PC
+ acceptable
Col
or
Worki
ng
temp.
Vene
er
Soli
d
wo
od
PV
C
AB
S
12m/
min
++
++
++
+
200/2
10
18m/
min
+++
+++
++
+
++
180 –
210
12m/
min
+++
++
++
++
++ good performance
+++ best choice
Resi
nate
d
pap
er
Wra
ppin
g
Sof
t
for
mi
ng
Pr
ec
oat
ing
++
+
++
+
+
6. WOODWORKING
Properties, suggested uses and formats
PROPERTIES
STANDARD
SUGGESTED USES
FORMATS
M – 79 NEW
High speed edgebanders / Good adhesion /
medium viscosity
Universal adhesive / pre
coating application
Granules
M – 95 NEW
High speed edgebanders / Good adhesion /
Good temperature resistance
Universal adhesive /
Soft forming
applications
Granules
M – 212
High speed edgebanders / Transparent /
Good temperature resistance
Very good adhesion to
ABS and PVC
Granules
Granules
LOW WORKING
TEMPERATURE
M – 2031
Low speed edgebanders / Low viscosity
Excellent for resinated
paper
and
veneer
applications
WRAPPING
M – 2528
Low speed machines / medium viscosity
Decor paper wrapping
and veneer wrapping
Granules
D – 35 OL
Transparent / low viscosity / high speed
machines
Decor paper wrapping
and veneer wrapping
Granules
WOODWORKING
Technical data, applications, suggested uses and formats (Water-based adhesives)
Dispersi
ons
F – 07
K – 71
LV
Chemi
cal
base
Vinyl
Vinyl
Viscosit
y
Solids
con
20˚C
tent
cps
%
40 000
550
40
39
Den
Color
sity
1.07
1.07
milky
white
white
Open
time Manue
l apli
cation
min
11-12
Inject
or
Rolle
r
Assembling of
MDF
+
5-7
Suggested
uses
dowels
+
Solid
wood
/
MDF
Pan
el
Coat
ing
Formats
Plastic
drums
+
60 and 1000
KG
Plastic
drums
+
20 and 60 KG
M – 83
RF
M – 90
Vinyl
Vinyl
14 000
10 500
52
60
1.05
1.05
white
white
7-9
7-9
+
+
Wood
assembling /
panel / D3
adhesive
Wood
assembling
+
Plastic
drums
+
+
+
60 and 1000
KG
Plastic
drums
+
60KG
M–
2405
Vinyl
8 000
53
1.05
white
7-9
+
Coating of
MDF or
agglomerated
materials
Plastic
drums
+
60 and1000
KG
The data contained herein are the result of our best knowledge and tests.
However we do not accept any responsibility regarding results obtained with our products as the performance of any adhesive is significantly affected by the substrates and
application conditions we cannot control. We recommend that adequate test should be made in your laboratory or plant to determine if the product meets all of your
requirements. Please contact our technical salesman/expert M. Fraga for assistance and recommendation on specifications for these products.
6. HOTMELT FOR MATRESSES
Technical data and applications (Hot-melts)
Viscosity
TECMELT
Chemical
base
at 160 ˚C
cps
Softenin
g point
Colour
Density
Open time
Stability
Montag
e
Pocket
Spring
s
√
˚C
G69
Rubber
2.600/3600
88/95
Amber
0,94
2-3 min
Excelent
√
H57
Polymers
2.000/2600
86/91
Ivory
0,95
2-3 min
Very good
√
H57 R
Polymers
2.100/2.650
85/90
Ivory
0,95
2-3 min
Very good
√
Taylor made
Tecmicro designs , develops and offers all kind of products under request by the
customer
Ask for specific products