Transcript EDCI-W2E-March-2014

Complete modular designed Pyrolysis Gasification System
that responsibly consumes all organic & hydro carbon
materials and other wastes to produce renewable fuels
and/or generate electric power, other recyclables!
by
.
For MSW, we propose a 3-Step Plan to:
1) Solve solid waste problems 2) Produce clean energy 3) Create local jobs
1. Waste Disposal Thru Thermal Distillation Pyrolysis
All organic / hydrocarbon materials, such as municipal solid wastes
(MSW), medical & hospital waste, used tires, coal, plastics, sewage,
manure, wood, paper, bio-solids, etc., will vaporize into useable
gases thru a horizontal continuous feed ‘Pyrolysis’ process…
2. Landfill Methane Gas Harvesting
Landfills are the best location for collecting
methane gas which reduces greenhouse
emissions. Methane gas can be added to
the pyrolysis system’s overall output,
thereby increasing energy yields…
3. Produce Renewable Green Fuels & Electric Power
No one currently employed will be displaced in this business model.
Gases produced that don’t liquefy will be used to produce electric
power. We project for every 2-jobs created at the facility itself will
produce 3-new ones in the community to support and expand the
facilities capabilities.
USA Coal Reserves
Coal Types
Lignite, sub bituminous, bituminous, anthracite…
Depending on the amounts and types of carbon it
contains and on the amount of heat energy it can
produce, that we can extract and capture…
Existing operating principals of the 3-main types of
“coal-fired power plants”, their unique characteristics.
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Pulverized Coal (PC) – Incineration for a PC boiler
Crushed coal is pulverized to a fine powder and blown directly to individual burners where it is mixed with
pre-heated combustion air and combusted in the flame. The heat energy from the combustion process is used
to produce steam which drives a turbine-generator set to produce electricity…
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Circulating Fluidized Bed (CFB) - In a CFB boiler,
Up-draft , the crushed coal, normally mixed with crushed limestone, is fluidized by passing pre-heated
combustion air upward through a distributor plate. Combustion occurs in the fluidized zone above the
distribution plate. The limestone reacts with sulfur from the coal to reduce emissions of sulfur oxides.
Heat recovery, steam production and electricity generation are as described for the PC boiler.
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Integrated Gasification Combined Cycle
(IGCC) - In the IGCC process, coal is transformed into a synthetic gas under pressure and
temperature. The syn-gas is cleaned, to remove impurities such as sulfur and particulates, then cooled for
additional processing. Clean Syn-gas is fired in a combustion turbine that drives a generator to produce
electricity. The hot exhaust from the turbine is passed through a heat recovery steam generator (HRSG) to
produce steam used to drive a second turbine-generator set.
Tire recycling diesel oils, gas, carbon black, stainless steel
Short-Ton Tire Yields…
• 125-gallons of diesel fuel
• 200-lbs Stainless Steel
• 665-lbs ‘Carbon Black’
• 160-lbs Methane Gas (…for burners)
Conventional MSW Solid Material Preparation
The basic preparation of all materials for the Pyrolysis System to perform to maximum efficiency is the
same as for land filling. Rocks, metal, glass and other non-energy producing recyclables are removed
so the balance can be shredded, ground down to 2” minus, and/or mixed together for loading into the
system for gasifying, rather than burying it in local landfills, which are rapidly reaching capacity.
Thermal Distillation Processes “are not the same”!
Thermal de-polymerization is a transformation process, and although thermal in nature, it is not incineration…
Heat is used to vaporize and break down carbons / organic materials. This constitutes an advanced form of recycling
because Pyrolysis doesn’t allow the material to ever come in direct contact with the heat source so no Oxygen is needed,
or produced eliminating harmful emissions to the atmosphere, while boosting overall energy output…
Each of these ‘Vertical Combustion Gasification
Systems’ needs Oxygen…lots of it!
…requiring higher costs and “emission sequestration”!
NOTE: at higher operating temperatures much of the lighter, cleaner gases produced, are destroyed…
Horizontal, Pyrolysis Gasification Process Example (Oxygen Free, Low Temp)
Usual in-Feedstock
Intake Chute
Flue
Stack
•Not shown is the
Oxygen Remove; chamber &
materials loader…”set”
Continuous Feed
System Auger
Tubes & Drives…
Gasified
product
vapors
Enclosed combustion chamber
Char / Ash discharge
Vapor
condenser
Pressurized
gas storage
Simple
Blower
Condensed liquid
Super-efficient,
Low emission
burner
Natural gas supply
Or use “producer gas”
Internal view, continuously fed retort tubes ‘Zone 1&2’ where the waste is screw
fed inside the combustion chamber by auger drives.
Average 1-hour time period. ‘SYN-GAS’ extracted continuously, is cooled and
cleaned while the char ash exits the bottom, for recycling purposes.
Combustion chamber
heat never comes in
direct contact with
the feed stock
limiting CO2
Zone #1
Stack emissions (w/heat
exchanger- in red) are
captured for use with IR
LAMP materials dryer
“zero emissions entering
the atmosphere” _______
Zone #2
5-sections together make up the 1.5ton/hr capacity
Captured Stack Emissions; from Pyrolysis unit…
…will be recycled-back into the IR Lamp powered ‘materials dryers’ assisting in front end moisture
reduction, steam and moisture captured, nothing emitted anytime…!
“We will meet and exceed every EPA emission standard,
in the world today…and anytime in the future”…Don Kalland
“IR Lamp” Commercial Sized Waste Materials Dryer
… series of infrared heat lamps ‘tuned to the specific wavelength” of the material, can reach temps
above 800 degrees “C”.
The additional heat-energy & moisture content for material gasification
”Aids the drying process”. ..(…captured gas, recycled as clean fuel)…
Zone #1
Wet material in
19’7” Chamber
“Captured
moisture
gas / steam
out…”
Drive
Dry
material
out
24’2” length
Capacity is very accurate, adjusting between % vs. energy consumed?
Single, double, quad zones, are all customized…”:if it takes 20-minutes, then we pass 6,000-lbs/hr
through them if reduction is 30%or less…do that 24/hrs…!
Pyrolysis unit is material fed into the “heated auger tubes” through a “revolving
loader”…Material is distilled by duel fuel burners. Clean ‘syn-gas’ extracted can drive gasturbines, steam generators. Using another GTL process this ‘syn-gas’ can be reformed and
converted into diesel oils & fuels and/or other chemicals.
Shown: 500-lb/hr ‘feed stock test’ chamber.
1.5-ton/hr model, 5-chambers measures 60” X 30’ long
Stack Emission Signature from Pyrolysis Unit
“Will meet and exceed every / any EPA emission standard in the world today”…Golder Associates Inc.
OXYGEN 3%
CARBON DIOXIDE 10%
NITROGEN 87%
PM
NOX
CO
VOC
SO2
Dioxins/Furan
HCl
Cd
Pb
Hg
29.1
0.01533
0.1533
0.0613
ND
ND
ND
ND
(ng – TEQ/Nm3)
Regulatory Limits
EPA Limits
Protium Limits
(Values are in mg/Nm3 unless noted.)
18.4
219.8
89.2
61.2
0
<50
<40
<30
Nothing Detected
PM = particulate matter / Nox = oxides of nitrogen / CO = carbon monoxide /
VOC=volatile organic compounds / SO2 = sulfur dioxide / Cd = Cadmium /
Pb=Lead / Hg=Mercury
ND=Nothing Detected !
Practical Advantages of Pyrolysis Plants
Systems are Modular & Portable, Scaleable
Not all operations need to be in one location
Change what the plant consumes, and produces in the future
Electricity, Clean Fuels, Fresh Water, & other by-products
Safe for the Environment / Good for the community
Photo’s of 1 of the 4-working commercial sized systems showing the
gas powered 33-m/ton per day Pyrolysis Gasification system :
Footprint approx (7.41 m-L x 3.69 m-H x 4.13 m-W} wt: 15,400 kg)
.
SHOWN: Super clean
gas clean-up for use in
electric generation
produced from wood
chips…
.
Dr. Scott Cramton, creator of the Pyrolysis
Gasification System
Expert career in power generation: Dr. Scott Cramton has worked in the power
generation industry for more than 35 years with a history of high efficiency and
reliability. Dr. Cramton has designed and overseen plants ranging in size from 2.5MW to 200-MW. Dr. Cramton's efforts have made Laesa, Ltd. the lowest cost
electricity supplier using heavy fuel, large bore internal combustion engine
Generators, while also reducing emissions from those generators.
Director of Research and Development, Laesa, Ltd.: Dr. Cramton leads Laesa's
efforts to reduce emissions and increase fuel efficiency of its power generation
stations. Dr. Cramton developed high efficiency and low emission gasification system
to reduce the amount of expensive diesel fuel required for Laesa's Wartsila 18V32
series engines. The resultant lower cost and clean burning synthetic gas (Syn-gas similar to CNG) is supplied to the diesel engine to reduce diesel fuel costs and
emissions. Protium gas generation from water which is then emulsified directly into
heavy fuels to boost the energy content has also been a research area.
Original subcontractor “Biogen; Dominican Republic”
Dr. Cramton’s original gasifier has been in operation
at the factory for 5 years
More than 3,500 start / stop cycles without failure
More than 50 types of feed stocks tested…
Dr. Scott then started a new company – Protium Energy LLC, incorporated in
Florida, USA, to comply with “Made in USA” Requirements”
A Prototype Upgraded Version was designed and built
(…system In RED)
It incorporated several improvements to increase the output
concentration
PUV above, has been in successful commercial
operation at a power plant in Dominican
Republic for 2-years
* Protium full-scale commercial upgraded
version (CUV), 1,000-kg/hr minimum
capacity. Pyrolysis unit will be available
April 2014
Four CUV units are being assembled for installation at a
Dominican Republic power plant
First unit will be ready April 2014 and available for viewing
Protium has $300 million of signed orders, following inspection
of the first CUV in operation
Commercial Upgraded Version is identical to the prototype in
all ways, except it is larger capacity
Waste Plastic
To Oil and Gas
Flow Chart
This system flowchart shows
how a 1-ton/hr plastic
application turned into Oil &
Gas suitable for multiple
applications…
This system is significantly
more efficient than others 90%...
Gases not liquefiable are
stored and used for other
purposes.
These commercial-sized
system are operational &
available today, MADE
IN THE USA…
Multiple line…
Single line…
Projected footprint for a 250-360-tons per day MSW/woodchips to fuels and
electricity facility, will create at least 75 new jobs at the facility, and another 115
in the community supporting and expanding its overall capabilities…!
TURBINES to ELECTRICITY
SOLAR TURBINES INCORPORATED * Endorses our gasifiers…
Solar has been a pioneer in the design, manufacture and packaging of ‘Gas Turbine Systems’ for more than 50-years and is a
world leader in mid-range industrial gas turbine business offering complete solutions for any 3.5 - 50 MW electric power
needs. Customers in 98 nations spanning the globe know they can rely on Solar Turbines to provide rugged, reliable SOLAR
® turbomachinery systems, backed by their customer services global network of 43 field offices around the world for service,
package overhaul, upgrades, certified parts. InSight SystemTM is Solar’s comprehensive online approach to equipment
health management, including the most advanced remote monitoring / predictive diagnostics capabilities that is based upon
‘equipment condition’ rather than ‘time intervals’ optimizing uptime, greater productivity and system life cycles.
COMBINED CYCLE HEAT CAPTURE
Industrial gas turbine product line
•Centaur 40 (3.5-mw), 50 (4.6-mw)
•Taurus 60 (3.5-mw), 65 (4.6-mw) 70 (8.0-mw)
• Mars 100 (11.4-mw)
•Titan 130 (15-mw) 250 (21.7-mw)
Recuperated gas turbine
• Mercury 50 (4.6-mw)
SUPERIOR PERFORMANCE, LOW MAINTENANCE
Whatever the requirements for combined heat and power, base-load
electricity, dispensed power, combined cycle, peak shaving, district
heating/cooling, distributed generation and standby power for a wide
variety of facilities, including industrial/processing facilities, buildings
and institutions and distributed power plants.
Chilled water production double-effect absorption chiller (Steam,
Unfired) from 1,000 refrigeration tons to 3,000.
STEAM TO ELECTRICITY
HYPERBARIC STERLING STEAM ENGINE GENERATOR *Endorses EDCI
This system is capable of producing ‘double the electricity output’
compared against any other gen-set in the world today. That claim is
substantiated by employing this extremely powerful single cylinder
‘opposing piston head design’ super high compression HYPERBARIC
ENGINE developed by Dr. Marius Paul Junker , from the Engine
Corporation of America, This powerful engine has demonstrated higher
than 80% efficiencies, due to internal compression ratios that are many
more times greater than conventional driven engines. As such it’s
emission signature is near zero, with very low heat loss.
KEY BENEFITS
•>50% Reduction in costs
•Low emissions
•Low water consumption
•Low maintenance
•Fast start-up s and shut-down
•Only 20 total moving parts
•System fits in a 40’ trailer
LIGHT WEIGHT, LOW MAINTENANCE
HSSE 1000 2.5 Mega Watt Steam Generator
These generators operate for 10,000 hrs between inspections and 30,000
hrs between routine maintenance (by routine it requires approximately 1day of service) If the generator is permanently mounted inside a 40-ft
container, there is sufficient space all around to perform all necessary
maintenance
Syn-Gas / Diesel TO ELECTRICITY
1540–2000 kw | QSV91 series
“2000-KW, 2.0 Mega Watt”
Low btu, Gas Generator
• Heavy duty 4 cycle water cooled engine
• MCM700/SSM558 full authority electronic
management
• Woodward PROACT actuator to drive throttle
valve
• CENSE engine monitoring system
• Able to operate on fuels containing corrosive
constituents such as SO2, halogens, and
siloxanes.
• Nox exhaust emissions as low as 0.5 g/hp-hr
(250 mg/Nm3)
• Fueled by natural gas, digester, landfill and
other biogases
SPU Medium Speed Generator Sets
Type - 2Cycle ,V-45
Fuel Type - Bio-Diesel, Diesel, Natural Gas,
Dual Fuel Model Series 645&710
Number of Cylinders 8,12,16&20
Cylinder Bore - 9-1/16th inch Stroke X10inch
Displacement - 645cubic inches
Piston Speed - 1,500ft./min
Engine Speed - 750-900rpm
Governor - Electronic -Woodward-EG
Generator, Controls
Weights and Dimensions :TBD
2000-KW Green Coast Energy
SPU Diesel Power Generator
Diesel Fuels from Various Wastes
Amber : Wood Chips
Yellow : Chicken Manure
Black : Anthracite Coal
Gold : Sewage Sludge
Clear Jet Fuel : MSW / Wood
Synthetic fuel production
and its component properties…
• Range from the C5 – C10 fuels, typically Jet Fuels, kerosene's . This type of Fuel contains a higher content of *Aromatic’s
compared to Diesel. Flash point and initial boiling points are much lower as well.
• Range from C10 – C23 fuels which are typically Diesel. Will match up with the standard ASTM range of specifications and will
comply within the required ranges.
• Range from C24 – C40 fuels which are typically heavier fuels up to and including waxes. Will be much higher in specific gravity
and viscosity levels. They will also provide much higher recovery test results when compared to normal Diesel specifications.
* 20% on average as opposed to 5% for diesel fuels found at the pump
Basic Requirements for Every
W2E Project Initiation:
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Secure long-term access to waste streams
Secure location site needed for operations
Permitting validation (i.e., meet all
environmental, government and local
requirements providing benefits…)
Secure ‘take-off agreements’ for produced
commodities (e.g., electricity, liquid fuels,
recyclables char/ask, etc.)
Deliver on the financing…
Fabricate and install components…
Operate and expand the facility…
* Existing landfills , dumps are especially suited
for MSW , other waste projects, because they
are already permitted area’s. They also offer
the opportunity to potentially ‘mine the energy
from pre-buried trash’…?
MSW LANDFILL METHANE
HARVESTING
Methane Gas Collection
Harvesting (LFG) will deplete the organics & return
the landfill to a state acceptable, commercial development.

Landfill gas (methane) is captured through
the vacuum collector tubes using existing
and proven methods.
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Gas collection can now be used for energy
production by adding it to the ‘Pyro-gas’
produced by the Pyrolysis technology
increasing the facilities overall output
energy yields.

Over time, the natural decomposition of
the buried waste eventually renders the
landfill non-hazardous to the environment,
and acceptable for future commercial
development.
Landfill Bioreactor Summary
Every landfill is unique. Its age, size, depth of the trash, annual
rainfall, and the percentage of organics buried in them all play a
part in the gas extraction volume and the total time it takes to
deplete all the organics.
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In general each cubic acre in the landfill could produce approximately 129,600
minutes of harvested methane per month for 3-months.
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From that volume we expect to produce 40,000 gallons of liquefied fuel.
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Operate 3 to 6 months in one area to exhaust LFG, and maximize
decomposition in that section (return following year, repeat process).
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Minimum cost by using portable collector tubes instead of wells.
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5-acre portions of a large landfill would be processed at one time maximizing
safety to the environment and work crews.
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Expect depletion of 100% of all the organics in a filled section of a landfill in 710 years.
Standard equipment for ‘3-D Landfill Profiling’,
pre-prep for landfill gas/methane extraction
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20-30 Ton Truck(…application specific)
Hydraulic Actuator & Encoder
Side-Sensing ‘Piezo-Cone(s)’
Piezo-Penetrometer Test (PPT for
underground mapping)
‘Push-in technology’ maps out underthe-surface pockets of Methane (LFG)
to determine ‘where to insert’ the Gas
Collection tubes or wells …depending
upon the best solution for extracting
the gas.
Turn-Key Solutions by:
www.energydynamicscorp.com
Mr. Jeff Pryor / President
Phone 1-(760) 742-5021 / Fax 1-760-259-1167
e-mail: [email protected]
Don Kalland / Senior VP Bus/Dev, Marketing & Sales
Cell 1-(949) 697-1944 / Fax 1-760-259-1167
e-mail: [email protected]
Dan Bender / Director IT and Communications
Cell 1 (216) 496-3094 Fax 1-760-359-1167
E-mail : [email protected]