“azbil” Solutions for Alumina Refining Plant

Electro-magnetic Flow meter Special Control Valve Integrated Open DCS Smart Valve Positioner White side: Scaling problems Dissolve bauxite in caustic soda.

Al 2 O 3 3H 2 O + 2NaOH 2NaAlO 2 + 4H 2 O Digestion Pressure Transmitter Mining Crushing and transport Red side: Wearing problems Spent liquor Convert to alumina by removing water of crystallization from the alumina hydrate.

Calcination Al 2 O 3 •3H 2 O Al 2 O 3 + 3H 2 O Clarification Remove solid residues from the liquor.

Form and recover of crystals of alumina hydrate from the liquor.

Crystallization 2NaAlO 2 + 4H 2 O Al 2 O 3 •3H 2 O + 2NaOH

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azbil Open System Platform with a variety of Solution Packages

Yamatake Solution Vision with System Platform

PM-EX PM100 AMC Knowledge Power Alarm Analyst PREXION, MIB Electric Shift Log Utility Optimization Integrated HMI DOPC DGFC DGPL Field Client Ex Proof Field PlantWalker-HV Client OperationAnywhere 3rd party system

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MIB- For Manufacturing data visualization

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Personalized window presentation images… For Manufacturing Manager For Manufacturing Stuff For Shift Leader

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Distill data in multiple sources into useful data

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Personalize useful data for each individual meeting their role and responsibility

SOP Shift Log Batch History Plan/Performance Order/Ship Quality Labo Asset Data 3

PREXION – For production monitoring Infrastructure of production Information system

Process historical information user can utilize the information at any time and any accuracy depending on their work.

Facility Management Production Control Operation Manageme nt Technology Control Quality Control Site performance for Plant Manager Production performance for Production Engineer Process performance for Shift Leader

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Alarm Analyst - Correlation analysis

Correlation Analysis; Easy to build Knowledge-Base alarm & event model… unique technology From alarm & event historical logs, Correlation Analysis extracts ;  Event groups consisted of the alarms and the operation actions in a process upset       Propagation path Source origin Nuisance alarms Total counts in Alarm & Event group Information about Alarm & Event group structure Cause & Effect relationship – Cause of alarm flood or complex operation is estimated using order of events occurrence.

Alarm Analyst R20

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MagneW3000:Solution for Scaling (adhesion problem)

1. Field replaceable electrode

• Cleaning electrode can be done in the field.

2. Mirror finish liner

• Mirror finish liner solves the scaling problem.

Gasket Electrode Mirror finish liner Liner Spring Assembly

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MagneW3000:Solution for Scaling (adhesion problem) Replaceable electrode structure Gasket Mirror finish liner - It is proven that no adhesion occurred on the mirror finish liner surface.

New liner manufacturing technology - Patent pending Electrode Conventional type surface roughness MagneW 3000 PLUS surface roughness Liner Spring Assembly No adhesion

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AT9000(GTX): Long-term stability

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azbil’s new sensor has realized excellent zero-point stability .

Zero-drift

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℃ 300 Competitor A Data 0.10

200 Competitor B Spec.@28 ℃ 100 0 0 -100 -300 0 1000 2000 3000 Time (hr)

azbil’s new sensor@125

℃ 4000 5000 6000 8

azbil Solution-oriented Control Valve For Alumina Slurry

Customers : Alumina Refining Plant

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azbil Solution-oriented Control Valve

For detailed specification, please contact the sales representative in Azbil India.

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SVP3000: High durability and stability Isolated design between electronics and pneumatic circuits

  This design eliminates troubles caused by dusty and humid air quality.

Instrumentation air and outside atmosphere do not come into the electronics circuit department.

Pneumatic circuits

Even if the atmosphere is corrosive and instrumentation air is not perfect, it does not affect the electrical part of the positioner.

Electronics circuits Isolated design between electronics and pneumatic circuits

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