Rheinmetall - Sea King Symposium
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Transcript Rheinmetall - Sea King Symposium
R H E I N M E TA L L AG
Rheinmetall Technical Publications Group
© RHEINMETALL AG 2014
Rheinmetall Technical Publications
Structure
1
Rheinmetall Technical Publications
2
Technical Documentation – Yesterday, Today and Tomorrow
3
What‘s our doing for the German Sea King Mk41
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Future trend – 3D print / Selective Laser Melting (SLM)
© RH E I NMETAL L A G 2 0 1 4 | C ORP ORA TE C OMMU NIC ATION | 2 0 1 4
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Rheinmetall Technical Publications
Company
Rheinmetall Technical Publications GmbH a
100% subsidiary of Rheinmetall AG, allocated
to Rheinmetall Electronic Solutions Division
Rheinmetall Technical Publications offers the
complete range of technical publications,
logistics engineering and e-learning from one
source:
© RH E I NMETAL L A G 2 0 1 4 | C ORP ORA TE C OMMU NIC ATION | 2 0 1 4
For the civil and military market
For aircraft, landborne and sea-borne vehicles
For the complete process chain
Nationally and internationally
To all approved standards
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Rheinmetall Technical Publications
Locations
St. Jean-sur
Richelieu
Bremen
Headquarters and administration
Technical Publications
Systemmanagement
Engineering Services
130 employees
Kiel
Technical Publications
Tracked Vehicles
20 employees
Rostock
Technical Publications
Tracked Vehicles
25 employees
Gera
Kiel
Rostock
Technical Publications
Wheeled Vehicles
15 employees
Bremen
Bristol
Donauwörth
RTP-UK,
Bristol
Saint-JeansurRichelieu, CA
Logistic
Solutions
Australasia
Technical Publications
Airbus Helicopter
10 employees
Technical Publications Airbus
Competence Center Off-Shoring
25 employees UK
> 40 subcontractor India
Gera
Donauwörth
Cooperation with RhC
Canada
Projekt Management
System Engineering
Integrated Logistic Support
Technical Documentation
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Rheinmetall Technical Publications
Current Projects
In-service support:
UAV KZO by RTP, CAS under contract at request of German
contracting authorities
Technical Logistic Support:
Helicopters
MK41, MK88A, CH 53
Air Defence System
PATRIOT
Technical Documentation:
Civil and Military Aircraft
all Airbus family
Army Systems
Armoured Vehicles
Naval Systems
Submarine Classes U209, U212A
Renewable Energies
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Rheinmetall Technical Publications
RTP Portfolio & Competencies – ILS Integrated Logistic Support
Logistic Analyses and Concepts, e.g.
ILS Service for military and civil systems
and equipment
Logistic analyses to optimize
operational cost (Logistic Support
Analysis / LSA)
System FMEA
System development support based on
reliability and maintainability studies.
Analysis of system testability
Maintenance costs
Life Cycle Cost (LCC) calculation
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Rheinmetall Technical Publications
Philosophy: Logistic Support Throughout the Product Life-Cycle
Logistic Requirements (RAMTS)
Definition
Reliability
Availability
Maintainability
Testability
Safety
Development
Design
I. Modification
II. Modification
Production
Modification
In-service
Disposal
LSA
Logistic Support Analysis
FMECA
•
Failure Analysis
MTBF
•
Failure Frequency
Technical Documentation
Technical Logistic Support
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Spares Catalogue
Technical Manuals
Test Instructions
Training Documents
Document update
Assessing effect of modifications on
systems
Involvement of component and
system suppliers
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Rheinmetall Technical Publications
Structure
1
Rheinmetall Technical Publications
2
Technical Documentation – Yesterday, Today and Tomorrow
3
What‘s our doing for the German Sea King Mk41
4
Future trend – 3D print / Selective Laser Melting (SLM)
© RH E I NMETAL L A G 2 0 1 4 | C ORP ORA TE C OMMU NIC ATION | 2 0 1 4
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Rheinmetall Technical Publications
Technical Documentation – Yesterday
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Rheinmetall Technical Publications
Technical Documentation – Today
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Rheinmetall Technical Publications
Technical Documentation – Tomorrow
© RH E I NMETAL L A G 2 0 1 4 | C ORP ORA TE C OMMU NIC ATION | 2 0 1 4
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Rheinmetall Technical Publications
Structure
1
Rheinmetall Technical Publications
2
Technical Documentation – Yesterday, Today and Tomorrow
3
What‘s our doing for the German Sea King Mk41
4
Future trend – 3D print / Selective Laser Melting (SLM)
© RH E I NMETAL L A G 2 0 1 4 | C ORP ORA TE C OMMU NIC ATION | 2 0 1 4
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Rheinmetall Technical Publications
What‘s our doing for the German Sea King Mk41
Product Monitoring/Support
– Devoloping of opinions on discrepancies
– Capturing and assessing of change information
– Participation in official meetings
Compliance with Legal Provisions and Maintenance of
Supportability
– Examination of products and procedures for maintenance
– Change services for type design documents
– Maintenance of supportability for the products
© RH E I NMETAL L A G 2 0 1 4 | C ORP ORA TE C OMMU NIC ATION | 2 0 1 4
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Rheinmetall Technical Publications
What‘s our doing for the German Sea King Mk41
Maintenance of the Operational Suitability of the Product
– Change service as per
• GAF T.O. system
• ASD S1000D
• TVL system
– Processing and publication of the spare parts documentation
Maintenance of the Fundamentals for the Supplyability of
the Product
– Change service for occurrence-related material data as per
ASD S2000M / DB Spec 2000M
– Preparing and assessing of proposals and their
implemantation
© RH E I NMETAL L A G 2 0 1 4 | C ORP ORA TE C OMMU NIC ATION | 2 0 1 4
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Rheinmetall Technical Publications
Structure
1
Rheinmetall Technical Publications
2
Technical Documentation – Yesterday, Today and Tomorrow
3
What‘s our doing for the German Sea King Mk41
4
Future trend – 3D print / Selective Laser Melting (SLM)
© RH E I NMETAL L A G 2 0 1 4 | C ORP ORA TE C OMMU NIC ATION | 2 0 1 4
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Rheinmetall Technical Publications
Future trend – 3D print / Selective Laser Melting (SLM)
Additive Manufacturing (AM)
The term AM encompasses many technologies, including:
- 3D Printing, FDM, MJM, SLS
- Rapid Prototyping/ Rapid Tooling/ Rapid Manufacturing
- Direct Digital Manufacturing
- Layered Manufacturing
- Additive Fabrication
Technologies that build 3D objects by adding layer-upon-layer of material, whether the material
is plastic, metal…
Common to AM technologies
- Use of a computer
- 3D modeling software
- Machine equipment
- Layering material (liquid, sheet material, powder)
No shaping tools necessary
Manufacturing for almost unrestricted geometries
Established manufacturing technology of metallic parts with same principle is
called in different ways: Selective Laser Melting/ Laser Cusing/ Direct Metal Laser Sintering
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Rheinmetall Technical Publications
Future trend – 3D print / Selective Laser Melting (SLM)
Principle – Input / Output
Input
SLM
Output
3D-CAD model
Powder Material
Complete melting of
metallic serial material
Cyclic process sequence
Complete re-use of
metallic powder particles
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Rheinmetall Technical Publications
Future trend – 3D print / Selective Laser Melting (SLM)
SLM- Production chain
Data Preparation
SLM- Process
~ Orientation in
Z- direction
~ Removing and
re-use of powder
particles
after seeving step
~ Supporting Structures
~ Slicing
~ Hatching
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~ Lowering the building
platform
~ Applying a powder layer
~ Selective Laser Melting
Post- Processing
~ Removing of
supporting
structures
~ Abrasive Blasting
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Rheinmetall Technical Publications
Future trend – 3D print / Selective Laser Melting (SLM)
SLM manufactured parts – Part geometries
Layerwise build- up offers
high geometry freedom
in manufacturing
Manufacturing of:
Hollow structures
- reduction of moment of
mass inertia
3D- channels
- cooling channels
- channels for cooling lubricant…
Macro and Micro parts
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Rheinmetall Technical Publications
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