Transcript UOP - Iraq Refineries 2012

The Refining Industry in Iraq
Present Installed Refining Capacity
1- Salah al Din Complex – Baiji – 310 mb1/d
2- Doura Refinery – Baghdad – 210 mb1/d
3- Basrah Refinery – Basrah -140 mb1/d +
70mb1/d under construction
4- - 6 small refineries , 30mb1/d – 180 mb1/d
Kirkuk,Syniah-Baiji , Najaf,Samawa,Nasiriyah,Maisan
- 1 small refinery at Diwaniyah – 20 mb1/d
-1 =
=
= Kasak –Neinewah – 10 mb1/d
-1 =
=
= Haditha – Anbar – 16 mb1/d
Total- 886 mb1/d
+70 mba under construction
Operating Capacity
The average operating capacity is in the
540 – 600 mb1/d.
The short fall in refining capacity is due to
- Shortage in delivery of crude oil
- Frequent stoppages due to operational
problems
- Accumulation of fuel oil or Naphtha in
small refineries.
Main Projects in Existing Refineries
- 3 Ismerisation Units at Baiji , Doura &
Basrah – under construction.
-2 Gasoline Reformers at Doura & Basrah- Procurement &
Construction Phases.
- Fcc unit at Basrah –FEED phase.
- Fcc unit at Doura–FEED phase.
- Fcc unit at Baiji – Feasibility Completed.
-2Gas Oil Desulphurisation Units at Basrah & DouraBidding Stage .
-3 small Gasoline Reformer units at Najaf ,Samawa&
Nasiriyah- Engineering phase.
- Power Generation Units at Doura & Baiji – under construction
NEW REFINERIES
There are five new grass root refineries planned
for the next two decades .They are :1- Karbala Refinery
2- Maissan Refinery
3- Nassiriya Refinery
4- Kirkuk Refinery
5- Ninewa Refinery
SITE INFORMATION:
Kerbala Refinery is located about (110) KM
South west Of Baghdad.
Area : 4 X 3 Km2
Coordinate U.T.M. :
N : 3580000
E : 415000
PROCESS UNITS
1- Atmospheric Distillation Unit (140.000 BPSD)
2- Vacuum Distillation Unit (72.000 BPSD)
3- Naphtha HDS Unit (41.500 BPSD)
4- Reforming Unit (CCR ) (25.500 BPSD)
5- C5/C6 Isomerization Unit (12.500 BPSD)
6- Kerosene HDS Unit (20.000 BPSD)
7- Gas Oil Hydro-Treating Unit (28.000 BPSD)
8- Vacuum Gas Oil Hydrotreater Unit (36.000 BPSD)
9- Fluid Catalytic Cracking Unit (FCC) (31.500 BPSD)
10-Polynaphtha Unit (11.500 BPSD)
11- Hydrogen Production Unit (2X36000 M3/HR )
12- Sulphur Recovery Unit (2 X 180 TPSD)
13- Blown Asphalt Unit (1000 TPSD)
Karbala Refinery Process Units Licensors
Unit name
Licensor
Crude and Vacuum Distillation
Basic Design by Technip
Naphtha Hydrotreating
UOP
Isomerization
UOP
Catalytic Reforming
UOP
Kerosene Hydrodesulfurization
Axens
Diesel Hydrodesulfurization
Axens
VGO Hydrotreating
UOP
Fluid Catalytic Cracking
UOP
Poly Naphtha
Axens
Asphalt Blowing
Poerner
LPG Production
Basic Design by Technip
Hydrogen Production Unit – Train 1 & 2
Haldor Topsoe
Gas Sweetening and Amine Regeneration
Basic Design by Technip
Sour Water Stripper
Basic Design by Technip
Sulphur Recovery – Train 1 & 2
KTI
Tail Gas Treatment
KTI
PRODUCTS
LPG
GASOLINE (Unleaded Premium, Regular)
KEROSENE & ATK
GAS OIL (Diesel)
HEAVY GAS OIL (Heavy Diesel)
SULPHUR
BLOWN ASPHALT (Paving & Many Types of Industrial Blown Asphalt)
FUEL OIL ( less than 15% vol . of crude)
ELECTRICAL POWER  400 MW
Products Specification will be according to EURO-4 as minimum required.
Gasoline , Kerosene &Gas oil with (10 ppm ) Sulphur content .
Expected Product Quantities :
PRODUCTS
Th.M3/SD
LPG
160 T/SD
GASOLINE
8.750
ATK/KEROSENE
3.000
DIESEL
3.85
HEAVY DIESEL
0
FUEL OIL
3.7
ASPHALT
1000 T/SD
SULPHUR
175 T/SD
ELECTRICITY
100 MW
There is a possibility of increasing the capacity to 200mb/d
as requested by an investor who is considering this project
SITE INFORMATION:
Maissan Refinery is located about (400) KM South
Of Baghdad.
Area :( 2 X 3) Km2
Coordinate U.T.M. :
N : 3537000
E : 730000
PROCESS UNITS
1- Atmospheric Distillation Unit (150.000 BPSD)
2-Vacuum Distillation Unit (82,300 BPSD)
3-Naphtha Hydro-Treating Unit (31,800 BPSD)
4- Reforming Unit (CCR) (22,500 BPSD)
5-C5/C6 Isomerisation Unit (11,600 BPSD)
6-Saturated LPG Treatment Unit (2,200 BPSD)
7-Kerosene Hydro-Treating Unit (16,700 BPSD)
8-Gas Oil Hydro-Treating Unit (30,300 BPSD)
9-Vacuum Gas Oil Hydro-Cracking Unit (56,300 BPSD)
10-Solvent De-Asphalting Unit (46,700 BPSD)
11-Deasphalted Oil HDT Unit (27,600 BPSD)
12-Fluid Catalytic Cracking (FCC) (42,300 BPSD)
13-Unsaturated LPG Treatment Unit (9,800 BPSD)
14-C3/C4 Alkylation Unit (9,800 BPSD)
15-N C4 Isomerisation Unit (4,000 BPSD)
16-Hydrogen Production Unit (125,000 M3/Hr )
17-Sulphur Recovery Unit (490 TPSD)
18- Blown Asphalt Unit (490 TPSD)
Missan Refinery Process Units Licensors
Unit name
Licensor
Fluid Catalytic Cracking –Unit 190
KBR
Vacuum Residue Solvent De- asphalting ((ROSE)) –Unit 190
KBR
Blown Asphalt –Unit 250
POERNER
Naphtha Hydrodesulphurization –Unit 120
AXENS
Continuous Catalytic Reformer –Unit 130
AXENS
Vacuum Gas Oil Hydro cracker–Unit 180
AXENS
De-Asphalted Oil Hydrdesulphurisation –Unit 240
AXENS
C5 & C6 Isomerisation Process –Unit 140
UOP Limited
C4 Isomerisation Process –Unit 270
UOP Limited
Saturated LPG Treatment ((SULFREX)) –Unit 155
AXENS
Unsaturated LPG Treatment ((SULFREX)) –Unit 210
AXENS
Kerosene Hydrodesulphurisation –Unit 160
HALDOR TOPSOE
Light Gas Oil Hydrodesulphurisation –Unit 170
HALDOR TOPSOE
Missan Refinery Process Units Licensors
Unit name
Licensor
Hydrogen Production –Unit 280
HALDOR TOPSOE
C 3/ C4 Alkylation –Unit 260
E.I du Pont
Sulphur Recovery Unit
Lurgi
PRODUCTS
LPG
GASOLINE (Unleaded Premium, Regular & Super)
KEROSENE & ATK
GAS OIL (Diesel)
HEAVY GAS OIL (Heavy Diesel)
SULPHUR
ASPHALT (Paving & Many Types of Industrial Blown Asphalt)
FUEL OIL ( less than 15% vol . of crude)
ELECTRICAL POWER  500 MW
Products Specification will be according to EURO-4 as minimum required.
Gasoline , Kerosene &Gas oil with (10 ppm ) Sulphur content .
Expected Product Quantities :
PRODUCTS
Th.M3/SD
LPG
250 T/SD
GASOLINE
9.000
KEROSENE / ATK
2.650
DIESEL
7.650
HEAVY DIESEL
0.8
FUEL OIL
0.432
ASPHALT
490 T/SD
SULPHUR
490 T/SD
ELECTRICITY
500 MW
SITE INFORMATION:
Al-Nassiriya Refinery is located about (400)
KM South Of Baghdad.
Refinery Area  5.6 Km2
Coordinates U.T.M. :
N : 3413750
E : 622900
PROCESS UNITS (ALTERNATIVE THREE)
1- Atmospheric Distillation Unit
2- Naphtha Hydro Desulphurization Unit
3- Catalytic Reforming Unit (CCR)
4- Light Naphtha Isomerization Unit
5- Kerosene Hydro-Desulphurization Unit
6- Light Gas Oil Hydro-Desulphurization
7- Vacuum Distillation Unit
8- Vacuum Gas Oil Hydro-Desulphurization Unit
9- Vacuum Gas Oil Fluid Catalytic Cracking Unit (FCC)
10- Vacuum Gas Oil Hydrocracking Unit
11- Vacuum Residue H.Oil Unit
12- Blown Asphalt Production Unit
13- C3,C4 Olefins Alkylation Unit
14- NC4 Isomerization Unit
15- Hydrogen Production Unit
16- Gas Sweetening Unit
17- Sulphur Recovery Unit
18- LPG Production Unit
Nassiryah Refinery Process Units Licensors
Unit name
Licensor
Saturated LPG Treater Units
UOP
Naphtha Hydrotreating Units
UOP
Light Naphtha Isomerisation Units
UOP
Continuous Catalytic Reforming Units
UOP
Vacuum Gas oil Hydrotreating
UOP
Fluidised Catalytice Cracking Unit
UOP
Unsaturated Gas Plant
UOP
FCC Unsaturated LPG Treating Unit
UOP
Full Range Catalytic Naphtha Treating Unit
UOP
Heavy Catalytic Naphtha Hydrodesulphurisation Unit
UOP
Nassiryah Refinery Process Units Licensors
Unit name
Licensor
Full Range Catalytic Naphtha Treating Unit
UOP
Heavy Catalytic Naphtha Hydrodesulphurisation Unit
UOP
C4 Isomerisation Unit
Axens
H2so4 Alkylation Unit
DuPont(Stratco)
Sulphuric Acid Regeneration Unit
DuPont(Stratco)
Hydrocracker Unit
CLG
Hydrogen Production Units
Tecnimont KT
Sulphur Recovery & Tail Gas Treating Units
Tecnimont KT
Bitumen Blowing Unit
Poerner
Kerosene Hydrotreater Units
Axens
Gaoil Hydrotreater Units
Axens
Residue Hydrocracker Units
Axens
Flue Gas Desulphurisation Unit
SGS
PRODUCTS
LPG
GASOLINE Unleaded (Premium, Regular & Super)
KEROSENE & ATK
GAS OIL (Diesel)
HEAVY GAS OIL (Heavy Diesel)
SULPHUR
ASPHALT (Paving & Many Types of Industrial Blown Asphalt)
FUEL OIL ( less than 15% vol . of crude)
ELECTRICAL POWER  600 MW
Products Specification will be according to EURO-4 as minimum required.
Gasoline , Kerosene &Gas oil with (10 ppm ) Sulphur content .
Expected Product Quantities :
PRODUCTS
Th.M3 /D
LPG
1200 T/D
GASOLINE
14.000
KEROSENE /ATK
7.000
DIESEL
12.000
HEAVY DIESEL
4.000
REFINERY FUEL OIL
6.500
ASPHALT
T/D
SULPHUR
T/D
ELECTRICITY
400-600 MW
SITE INFORMATION:
Kirkuk Refinery is located about (300) KM North Of
Baghdad.
Area :( 2 X 3) Km2
Coordinate U.T.M. :
N : 3937794
E : 431192
PROCESS UNITS
1- Atmospheric Distillation Unit (150.000 BPSD)
2-Vacuum Distillation Unit (60,000 BPSD)
3- Naphtha Hydro-Treating Unit (42,900 BPSD)
4- Reforming Unit (CCR) (29,600 BPSD)
5-C5/C6 Isomerisation Unit (13,200 BPSD)
6-Saturated LPG Treatment Unit (5,000 BPSD)
7-Kerosene Hydro-Treating Unit (15,700 BPSD)
8-Gas Oil Hydro-Treating Unit (35,900 BPSD)
9-VGO Hydro-Cracking Unit (MHC) (36,300 BPSD)
10-Fluid Catalytic Cracking (FCC) (23,900 BPSD)
11-Unsaturated LPG Treatment Unit (9,100 BPSD)
12-C3/C4 Alkylation Unit (9,100 BPSD)
13-N C4 Isomerisation Unit (3,100 BPSD)
14-Hydrogen Production Unit (50,000 M3/Hr )
15-Sulphur Recovery Unit (292 TPSD)
16- Blown Asphalt Unit (490 TPSD)
Kirkuk Refinery Process Units Licensors
Unit name
Licensors
Light Gas Hydrodesulphurisation – Unit 170
Shell Global
Kerosene Hydrodesulphurisation –Unit 160
Shell Global
Vacuum Gas Oil Hydro cracker–Unit 180
Shell Global
Hydrogen Production –Unit 280
HALDOR TOPSOE
Blown Asphalt – Unit 250
Poerner
Fluid Catalytic Cracking- Unit-190
UOP Limited
Naphtha Hydeotreating - Unit 120
UOP Limited
C4 Isomerisation Process –Unit 270
UOP Limited
CCR Platforming & CH LORSORB- Unit 130
UOP Limited
C5 & C6 Isomerisation –Unit 140
UOP Limited
Saturated LPG Treatment –Unit 155
Merichem
Unsaturated LPG Treatment –Unit 210
Merichem
Alkylation & ACID Regeneration –Unit 260
De Pont
Sulphur Recovery - Unit 292
Lurgi
PRODUCTS
LPG
GASOLINE Unleaded ( Premium, Regular & Super)
KEROSENE &ATK
GAS OIL (DIESEL)
HEAVY GAS OIL (HEAVY DIESEL)
FUEL OIL ( less than 15% vol . of crude)
ASPHALT (Paving & Many Types of Industrial Blown Asphalt)
SULPHUR
ELECTRICAL POWER  400 MW
Products Specification will be according to EURO-4 as minimum required.
Gasoline , Kerosene &Gas oil with (10 ppm ) Sulphur content .
Expected Product Quantities :
PRODUCTS
LPG
Th.M3 /SD
225 T/SD
GASOLINE
10.250
KEROSENE / ATK
3.450
DIESEL
6.150
HEAVY DIESEL
0.8
FUEL OIL
0.265
ASPHALT
490 T/SD
SULPHUR
292 T/SD
ELECTRICITY
400 MW
Ninewa Refinery
Ninewa Refinery is located in the oilfields of Qayarah &
Najma – Ninewa Governorate . It’s a project proposed
by an investor to process the ultra heavy crude of these
fields .The project was adopted by the Ministry since it
will resolve the problem of transportation of the said
crude. The timing of the project shall follow the time
schedule for the development of the fields. The project is
still in the initial stage. The preliminary capacity is
150mb/d . A power station is planned to utilize the heavy
products of the refinery.
Main Features of Law Number
64/2007 for Investment in Refineries
1- Ministry of Oil to supply the refinery with crude oil for a period of
50 years at (FOB) price with discount of 5% provided that the
discount will be between 4 & 8 USD .
2- Ministry can adopt contracts in any internationally recognized form
of investment including participation with no more than 25% of the
investment .
3- The investor has the right to sell the products, at international prices
prevailing in the area, inside Iraq or to export the same outside
Iraq. The Ministry shall have the first option to buy.
4- The investor has the right to build and operate petrol stations inside
Iraq to market his own products.
5- Ministry of Finance shall allocate a suitable piece of land to the
investor on lease basis for a period of 50 years subject to extension.
6- The project shall enjoy the incentive of General Investment Law
13 /2006 which include tax holiday for 10 years.