Transcript M-Max Application Training

M-Max Training
Tom Neuberger – Product Manager VFD’s
© 2011 Eaton Corporation. All rights reserved.
Agenda
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30 min
Intro's and review of Eaton VFD strategy
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45 min
MMX features/benefits discussion and review of training guide
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15 min
MMX expansion discussion / Pricing
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90 min
MMX demo and website review – PC Software?
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180 min
Application Training
© 2011 Eaton Corporation. All rights reserved.
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Product Line Overview - Drives
Machinery
HVAC
Industrial
Performance
MVX,NFX,SLX,M-Max
HVX, JCI, York
GVX, SVX
LCX, SPX, DC fed
Clean Power
SVX Industrial
HVX9000
CPX 18 pulse
SVX Enclosed
HVX Intellipass/ Intellidisconnect
CFX Passive Filter
JCI, BAC brand labeled
© 2011 Eaton Corporation. All rights reserved.
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Current & Future Drives Product Platforms
10 Product Platforms being Replaced by 3 Product Platforms
DF51 DV51
DF6
SVX9000
SLX9000
MVX9000
M-Max
NFX9000
Machinery/OEMs
LCX9000
DV6
Intellipass
HVX9000
H-Max
HVAC
SPX9000
CPX9000
GVX9000
V-Max
Industrial / WWT
© 2011 Eaton Corporation. All rights reserved.
High Performance
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Training Guide Review
• CD
• Features/Benefits
• Product Selection
• Parameter Guide
• Default Parameter Set
• Demo Overview
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Expansion / Pricing
• 1st Gen vs. 2nd Gen
• FS4 & FS5
• Margin Config.xls
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M-Max Demo / PC Software
• www.eaton.com/m-max
• M-Max Demo.exe
• MaxConnect
• MaxLoader
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Review User Manual
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Detailed Parameter List (page 65)
Abbrev list (page 150)
Parameter Groups (P)
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P1 Default Settings
P2 Analog Inputs
P3 Digital Inputs
P4 Analog Outputs
P5 Digital/Relay Outputs
P6 Drives Control
P7 Motor Data
P8 Protective Functions
P9 PID
P10 Fixed Frequencies
P11 V/Hz Characteristics
P12 Braking
P13 Logic
P14 Secondary Parameter Set
System Parameters (S)
Monitoring Parameters (M)
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Parameter Format Explanation
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Default I/O (Factory Setting - FS)
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DI1 = start fwd
DI2 = stop/start rev
DI3 = Fixed Freq B0 (12hz)
DI4 = Fixed Freq B1 (18hz)
DI5 = Fault Reset
DI6 = PID Controller Deactivate
RO1 = Run
RO2 = Fault
DO = Ready
© 2011 Eaton Corporation. All rights reserved.
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Startup Wizard
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Page 64 or 147
17 parameters
Basic control and motor nameplate data
4 macros / applications
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Basic
Pump
Fan
High Load
• Three ways to implement
• Initial power up
• Press and hold “STOP” button for 5 seconds
• Set parameter S4.2 = 1
• P1.1 = 1 (factory setting/default)
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Duplex Pump Application
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Start / Stop send by PLC (Maintained 24V inputs)
Speed Control 0-10V DC
Min Freq = 30 Hz
Max Freq = 60 Hz
Start Function/Accel Time = Ramp/10 sec.
Stop Function/Decel Time = Free Coasting/10 sec.
Motor Data:
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FLA: 1.0A
1800 rpm
.83 power factor
230V
60 Hz
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Duplex Pump Parameter Setup
• Reset drive to factory defaults
• Can be configured through quick start wizard
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Duplex Pump Parameter Setup
• P1.1 (Quick Start Parameters) = 1
• P1.2 (Application) = 1 (pump)
• P1.3 (Country Specific Defaults) = 1 (US)
• P6.1 (Primary Remote Control Source) = 1 (I/O)
• P6.2 ( Primary Remote Speed Ref) = 3 (AI1)
• Also need to confirm microswitch S2
• P6.3 (Min Freq) = 30 Hz
• P6.4 (Max Freq) = 60 Hz
• P6.5 (Accel Time) = 10 sec
• P6.6 (Decel Time) = 10 sec
© 2011 Eaton Corporation. All rights reserved.
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Duplex Pump Parameter Setup
• P6.7 (Start Function) = 0 (ramp)
• P6.8 (Stop Function) = 0 (free coasting)
• P7.1 (Motor FLA) = 1.0A
• P7.3 (RPM) = 1800 rpm
• P7.4 (Power Factor) = .83
• P7.5 (Motor Voltage) = 230V
• P7.6 (Motor Freq) = 60 Hz
• P11.7 (Torque Increase) = 0 (disabled)
© 2011 Eaton Corporation. All rights reserved.
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Duplex Pump
Extra Credit
• We need to make sure that the motor can not run
backwards
• The customer would like to start a second pump when
the frequency of pump #1 exceeds 50hz.
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Duplex Pump Parameter Setup
Extra Credit
• First need to change parameter P1.1 = 0
• Motor can not run backwards:
• P6.23 (REV Blocked) = 1 (enabled)
• Disabling the Start Rev (P3.3) does not disable running the
drive in reverse in “keypad” mode.
• Exceed 50 Hz:
• P5.1-3 (Digital or Relay Output) = 10 (Freq Monitoring 1)
• P5.4 (Freq Monitoring 1) = 2 (P5.5 – P6.4, high limit)
• P5.5 (Freq Monitoring 1 Ref Value) = 50 hz
• On/Off delays???
© 2011 Eaton Corporation. All rights reserved.
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HVAC Duct Pressure Application
• The customer has an HVAC system that needs to
maintain a duct pressure of 75psi. They are using a 0200psi pressure transducer to monitor the duct
pressure. The transducer’s output is a 0-10V signal.
• Min Freq = 0hz
• Accel and Decel = 5 seconds
• Motor Data:
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FLA: 1.0A
Current Limit: 1.2A
1800 rpm
.85 power factor
230V
60 Hz
© 2011 Eaton Corporation. All rights reserved.
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HVAC Duct Pressure
Hints and Clues
• Understanding PID
• Setpoint value as %.
• Example: Customer has a 0-10 psi transducer and would like
to maintain a pressure of 4 psi.
• Convert psi to % based on transducer range
• 4/10 = x/100
• x = 40%
• Hints: The only parameters that you should need to
modify are the following: P9.1, P9.4, P9.5, P9.6
© 2011 Eaton Corporation. All rights reserved.
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HVAC Duct Pressure Parameter Setup
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P1.1 = 0 (All parameters)
P1.2 = 2 (Fan)
P1.3 = 1 (NA)
P2.1 (AI1 signal range) = 0 (0-10V)
P6.3 (Min Freq) = 0 hz (Default is 20hz)
P6.5 = 5 sec (Default is 20 seconds)
P6.6 = 5 sec (Default is 20 seconds)
P7.1 = 1.0
P7.2 = 1.2
P7.3 = 1800
© 2011 Eaton Corporation. All rights reserved.
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HVAC Duct Pressure Parameter Setup
• P9.1 (PID Controller) = 1 (Activated)
• P9.4 (PID Controller Keypad Reference) = 37.5%
• 75/200 = x/100
• 200x = 7500
• x = 7500/200 = 37.5
• P9.5 (PID Controller Setpoint Source) = 0 (Keypad)
• P9.6 (PID Controller Actual Value) = 1 (AI1)
© 2011 Eaton Corporation. All rights reserved.
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HVAC Duct Pressure
Extra Credit
• The customer would like the drive to conserve energy
“sleep” if the output frequency falls below 10hz for 5
seconds or longer. It should “wake up” once the
pressure transducer drops below 70 psi.
• The customer would also like the ability to disable the
PID loop and follow a standard 0-10V signal supplied
by a PLC.
• Lastly the customer would like the drive to monitor the
duct pressure.
© 2011 Eaton Corporation. All rights reserved.
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HVAC Duct Pressure Parameter Setup
Extra Credit
• Sleep Mode:
• P9.12 (Frequency) = 10 hz
• P9.13 (Wake up) = 35% (70/200 = x/100)
• P9.14 (Delay)= 5 sec
• PID Disable
• P2.1 (AI1, signal range) = 0 default
• P3.12 (PID Disable) = 6 default
• P6.2 (Primary Remote Speed Ref) = 3 default
• Monitor Duct Pressure
• P9.19 (PID Controller, Process Value Scale) = 2
© 2011 Eaton Corporation. All rights reserved.
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Conveyor Application
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Start and stop by PLC (Maintained 24V Inputs)
Sensor input required for motor to start
Primary speed control 2-10V Utilizing AI2 sent from PLC
Set speed of 20 Hz also controlled from a PLC
Accel and Decel = 5 seconds
Motor Data:
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FLA: 1.4A
Current Limit: 1.75A
1700 rpm
.87 power factor
230V
60 Hz
© 2011 Eaton Corporation. All rights reserved.
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Conveyor Application
• Reset drive to factory defaults
• Can be partially configured through quick start wizard.
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Conveyor Parameter Setup
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P1.1 (Quick Start) = 0 (All Parameters)
P1.2 (Application) = 3 (High Load)
P1.3 (Country Defaults) = 1 (NA)
P2.5 (AI2 Signal Range) = 1 (2-10V)
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P3.1 (Start/Stop Logic) = 3 (FWD/REV)
P3.8 (Run Enable) = 3 (2-6 Digital Input)
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If DI2 you need to disable Start Rev signal (P3.3 = 0)
Be wary of default I/O
P3.9 (fixed freq, binary B0) = 4 (3-6 Digital Input)
P3.10 (fixed freq, binary B1) = 0
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Also confirm microswitch S3
What is AL50?
Who’s unit was running at 24hz as the preset speed? (B0 + B1 = 24hz FF3)
P6.2 (Primary Remote Speed Ref) = 4 (AI2)
P6.5 (Accel) = 5.0
P6.6 (Decel) = 5.0
P10.2 (FF1) = 20hz
© 2011 Eaton Corporation. All rights reserved.
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Conveyor Application
Extra Credit
• The customer would like to count packages with an
Eaton sensor. Packages (spaced approx 10 seconds
apart) travel down a conveyor and past a sensor
before they drop into a box. It takes the package 5
seconds to reach the box after it passes the sensor.
Once the box has 10 packages the customer would
like to run a second conveyor (powered by an XT
starter, of course) for 3 seconds to transport the box to
a shrink wrapper and a new box will be set in place.
Cycle repeat…
© 2011 Eaton Corporation. All rights reserved.
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Conveyor Application
Extra Credit (Simplified)
• VFD to count packages via sensor input
• When counter = 10
• Activate various outputs
• RO to activate XT coil (start second conveyor)
• Time delay on 5 sec
• Time delay off 3 sec
• DO active to DI (reset counter)
• Repeat!
© 2011 Eaton Corporation. All rights reserved.
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Conveyor Application
Extra Credit Parameter Setup
• Counter input signal:
• P3.23 (Counter input signal) = 5 (digital input 5, or any input)
• P3.29 (counter reference value)= 10
• Counter output
• P5.1 (RO1 signal) = 20 (counter value 1 reached)
• P5.2 (RO2 signal) = 0 (deactivated)
• P5.3 (DO1 signal) = 20 (Use the DO to reset counter)
• Counter reset input
• P3.24 = 6 (digital input 6, could be fed directly from DO)
• Time delays
• P5.14 (RO1, on delay) = 5s
• P5.15 (RO1, off delay) = 3s
© 2011 Eaton Corporation. All rights reserved.
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Thank you!
Tom Neuberger – Product Manager VFD’s
© 2011 Eaton Corporation. All rights reserved.