Hybrid Safety

2 How Do You Identify A Hybrid?

• Vehicle displays “Hybrid” on the outside • Dashboard shift label displays “Eaton Hybrid” • Presence of bright orange high voltage cables • Watch for the new TSI-08-10-Hybrid

3 How Do You Identify A Hybrid?

4 How Do You Identify A Hybrid?

Shift Label on “doghouse” inside cab

Primary Hybrid Components Power Electronics Carrier (Battery Box) DC/DC Converter Motor Inverter/Controller Hybrid Drive Unit (HDU) 5

Hybrid System Component Location Hybrid Drive Unit 12V Batteries Controller/Inverter & DC/DC Converter PEC (Hybrid Batteries) Hybrid System Heat Exchanger Hybrid Cooling Reservoir 6

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Hybrid System Diagram DC/DC Converter Fuller Automated Transmission (AMT) Motor Controller/Inverter Hybrid Electric Motor Electric Clutch 120AC/60Hz Power Panel Auxiliary Power Generator (AGP) Inverter Power Electronics Carrier (PEC) Lithium Ion Batteries Battery Controls

How Do You Identify A Hybrid?

Orange High Voltage Cables

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High Voltage Components

Motor/Generator

Always located between engine flywheel and transmission 10

High Voltage Components

Inverter

located on left side on frame rail 11

High Voltage Components •

Power Electronics Carrier -

Standard location on left side on frame rail Can be mounted on body equipment 12

High Voltage Components

DC/DC Converter (e-PTO) -

Located on left side on frame rail 13

Emergency Procedure

Shutdown

• Preferred Option – Turn off ignition key

After the vehicle is disabled,

14 – Shuts down engine – High-voltage batteries still alive but isolated in PEC

Emergency Procedure Information • Emergency procedures – Accident or extrication – Fire – Submerged vehicle – Spill – Contact information – First aid – General do’s and don’ts 15

16 Safety Topics • Recovery/recycling of lithium ion batteries • Built in safety features • Towing or jumpstarting

17 Additional Topics • Recovery/recycling of Lithium Ion batteries – You must be trained and registered to ship the batteries.

• Built in Safety Features – PEC Battery has an ”inertia” switch built in which will disconnect the PEC battery in case of sudden impact. • Towing or Jumpstarting

Lithium Ion Battery – Class 9 -- Miscellaneous Hazardous Material

• HMR as Class 9 material – Material that presents a hazard during transportation but which does not meet the definition of any other hazard class. • 49 CFR §173.140 - Class 9 – Material includes any material which has an anesthetic, noxious, or other similar property which could cause extreme annoyance or discomfort to a flight crew member so as to prevent the correct performance of assigned duties; or – Any material that meets the HMR definition for elevated temperature materials, a hazardous substance, or a marine pollutant.

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19 Emergency Contact Information • CHEMTREC – North America: 800-424-9300 • Provide the following information: – Company: Eaton Corporation – Company Code: C371

20 Do’s • Always assume vehicle is “live.” • Always perform one of three Emergency Shutdown Procedures.

• Before working on the vehicle, allow vehicle to sit for 5 minutes.

Don’ts 21 • Never work on the vehicle if Emergency Shutdown Procedures are not complete.

• Never work on vehicle if the vehicle hasn’t set for five minutes.

• Never cut orange high-voltage cables.

• Never cut into or open – Inverter – PEC – DC/DC Converter

22 Vehicle towing and jumpstarting

23 Questions