Transcript ABB Industrial drives, ACS880 drive series

Joe Chen, 高性能中低壓變頻器產品發表會, 2012/10/18
All-compatible ABB industrial drives
ACS880 series offering
Content
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© ABB Group
April 8, 2015 | Slide 2,
Portfilio
Profile
Hardware
Primary Control Program
Control panel
Control, Communication and
Safety Option
PC Tools
Summary
Portfilio
Four messages of all-compatible
© ABB Group
April 8, 2015 | Slide 4,
Human
all-compatible
Process
all-compatible
Environment
all-compatible
Business
all-compatible
All-compatible ACS880 industrial drives
Improved productivity and application control
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© ABB Group
April 8, 2015 | Slide 5
ACS880 industrial drives are part of our
all-compatible drives portfolio
 Designed to meet needs set by
different users –
human all-compatible
 Control virtually any process in any
industry – process all-compatible
 Drives and services are designed to
add value to our customer’s
business – business all-compatible
 Help customers meet their
environmental goals –
environment all-compatible
All-compatible architecture across the drives portfolio
Learn it once, use it everywhere
Same control panel
• Easy navigation and monitoring
• Harmonized parameters
• Built-in USB connection
to the PC tool
Universal connectivity
• Same fieldbus, speed
feedback and I/O modules
• Harmonized connections
© ABB Group
April 8, 2015 | Slide 6
Same PC tool
• Quick and harmonized access
to drive settings
• Flexible monitoring capabilities
• Diagnostics support with
one mouse click
Compact and practical design
• Lighter and smaller units
• Harmonized connections
• Built-in safety functions
ACS880 industrial drives
Industries and applications
© ABB Group
April 8, 2015 | Slide 7
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For industries such as:
 Utility and process industries
 Oil and gas, power plant, mining, metal, pulp and
paper, sawmill, material handling (e.g. cranes) and
marine, and many more…
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For applications such as:
 Basic and high performance constant torque
applications
 Crane, extruder, winch, winder, mixer, conveyor,
compressor, and many more…
 Industrial pump and fan
Profile
ABB Industrial drives
The drive, which has proved is capabilities
2002
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© ABB Group
April 8, 2015 | Slide 9
ABB presents the ABB Industrial Drive
with DTC control
The successful concept of ACS800
 Wider power and voltage range in
many different configurations
 Excellent direct torque control DTC
 Extremely wide flexibility both in
hardware and software
 Application specific solutions
 Robust and reliable
ABB Industrial drives
The drive, which can even more
2010
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© ABB Group
April 8, 2015 | Slide 10
ABB presents the new successful
generation of ABB Industrial drive
Continuing with the successful concept
plus innovative renewals
 Common architecture
 New standard for simple usage
 Higher power density and easier
installation
 Integrated, extendable safety
functions
 CoDeSys programming
 Reliability
All-compatible ACS880 industrial drives
Simplifying your world without limiting your possibilities
© ABB Group
April 8, 2015 | Slide 11
Hardware
ACS880-01 scope
Options
Panel
IO ext Enc. Safety
Control board
Appl. SW
Fieldbus
0.55 – 45 kW
55 – 250 kW
Main circuit frames
Backwards compatible with ACS800-01
IP21, IP55, UL Type1, UL Type12
R3
R4
R5
R6
R7
R8
R9
0.75-5.5kW 7.5-11kW
15-18.5kW
22-30kW
37-45kW
55-75kW
90-110kW
132-160kW
200-250kW
(1-7.5hp )
(20-25hp)
(30-40hp)
(50-60hp)
(75-100hp)
(125-150hp)
(200-250hp)
(300-350hp)
R1
R2
(10-15hp)
380-415V (+10/-15%)
380-500V (+10/-15%)
5.5kW (7.5hp)
525 - 690V (+10/-15%)
55kW (75hp)
0.75kW (1hp)
© ABB Group
April 8, 2015 | Slide 13
3~ 208-240V (+10/-15%)
250kW (350hp)
ACS880-01
Hardware - Highlights
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Industrial design
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Coated boards as standard
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Direct side-by-side installation
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Savings in required installation space
and cost
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Robust terminals
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Controlled fan
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© ABB Group
April 8, 2015 | Slide 14
Improves reliability in harsh
environments
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Reduced noise
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Longer life time
Speed feedback available from all fans
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Supervision
Control unit ZCU-11
Highlights
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ZCU-11
© ABB Group
April 8, 2015 | Slide 15
ZCON-11
Uniform coding over industrial
drives family
Intuitive
 Color coding
Robust
 2.5mm^2 cables
Pluggable terminals
ACS880-01 I/O (vs ACS800-01)
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6 DI
(6) (npn/pnp, PTC)
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1 DIIL (1)
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2 DIO (-) (Frequency input/output)
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2 AI
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2 AO (2) (Current)
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3 RO (3) (250V AC / 30V DC, 2A, change over contact, protected by varistors)
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STO
(-)
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D2D
(Opt.)
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Ext 24V (Std)
(3) (Current/voltage)
ACS880-01
Removable memory unit
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Easy and efficient
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Protection of OEM know-how
Easy update and upgrade of the SW
Content
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© ABB Group
April 8, 2015 | Slide 16,
Easy and quick on-site drive
replacement
Firmware update without special skills
Reduced downtime
FW
Parameter setup
Application SW
UI configuration
Data encrypted
Hardware
Highlights - incoming air temperature measurement
Thermosensor
© ABB Group
April 8, 2015 | Slide 17,
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Drive will protect itself against different kinds
of temperature related failure mechanisms
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Drive provides data about drive operating
conditions and operating profile
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Can also be used for trending the ambient
temperature of the drive
Primary Control Program
ACS880 industrial drives
Industrial control program - primary control program
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© ABB Group
April 8, 2015 | Slide 19
Identical software for whole the
ACS880 series, including:
 Built-in, preprogrammed application
macros
 Direct torque control (DTC)
 Energy efficiency information
 Application control programs
(crane, winch, etc.)
Common firmware for ABB industrial drives
ACS800
ACS880
Standard control program
Primary control program
Standard control program PMSM
+ IEC 61131 programming (CoDeSys)
System control program
System control program PMSM
Multiblock control program
+
Benefits of ACS850 software
+
New functionality
© ABB Group
April 8, 2015 | Slide 20
One common firmware over the whole
ACS880 product family
Precise speed and torque control
for all applications
Common firmware for Industrial drives
Control boards & loading packages
Same firmware can be used in different
control unit and target CPU’s
Control unit for single drives and small power
inverters - ZCU
More capacity for high power drives (parallel
connected PU’s) and special applications –
BCU
One loading package for all control units
Automatic identification of control unit type
Easy firmware update
Important for applications where different
control unit types used (e.g. Multidrive)
© ABB Group
April 8, 2015 | Slide 21
ACS880 direct torque control
Versatile motor control as standard
© ABB Group
April 8, 2015 | Slide 22
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Motor types and control modes
 IM and PMSM motor control,
including servo motors
 Both open and closed loop control
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Accurate open loop performance
 High starting torque
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Enhanced control performance
 High output frequencies (500 Hz)
 High switching frequencies
(up to 16 kHz)
Parameter system structure
© ABB Group
April 8, 2015 | Slide 23,
Functionality
Group numbers
General signal type parameter groups
1, 3, 4, 6, 7
Drive I/O systems
10, 11, 12, 13, 14, 15, 16
Drive logic and operation
19, 20, 21
Speed reference chain and speed control
22, 23, 24, 25
Frequency reference chain
26
Torque reference chain
28
Limits
30
Fault functions and protections
31, 35
Process PID
40, 41
Brake chopper and mechanical brake
43, 44
Energy saving configuration
45
Fieldbus configuration
50, 51, 52, 53, 54, 55, 56, 57, 58
D2D and DDCS Master/Follower comm.
70, 71
Application specific parameters
74 … 89
Feedback device configuration
90, 91, 92, 93
HW and system configuration
95, 96
Motor control and data
97, 98, 99
Safety
100
Control panel
“Enhanced usability, appealing appearance and competitive cost”
ACS-CP
ACS-AP
CDP312R
© ABB Group
April 8, 2015 | Slide 25
ACS880 intuitive control panel
Introduces a new era in user interfaces
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© ABB Group
April 8, 2015 | Slide 26
One look and feel across the allcompatible drives portfolio
High contrast and resolution display
Soft keys and intuitive 4-direction
navigation
Context sensitive help-key
Several display formats
Supports a wide range of languages
Assistants for simplified configurations
and use
One panel to multiple drives
USB connection
ACP-AP control panels
Mechanical structure
© ABB Group
April 8, 2015 | Slide 27
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Dimensions: 73 x 130 x 25 mm
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Injection molded plastics, rubber
keypad
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IP55 when attached to drive
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Ultrasonic welded body with
detachable visual cover and keypad
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As a standard without ABB logo
Ultrasonic
welding
ACS880 intuitive control panel
Examples of control panel displays
Numeric
© ABB Group
April 8, 2015 | Slide 28
Analog
History graph
Assistant Control Panel
Context-sensitive help
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© ABB Group
April 8, 2015 | Slide 29
Guidance and help that
relates to context, includes
parameter help texts (ie.
manual descriptions)
ACS-AP Control Panel
Panel bus
Up to 32 drive simultaneously in the network
© ABB Group
April 8, 2015 | Slide 30
ACS-AP Control Panel
USB connector
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Use control panel as a USB adapter for PC tools
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Save data from drive to the control panel and take it to the PC
(and vice versa)
Use case: take snapshot of the control panel screen
1) Press Left + Right soft keys + Up arrow
2) Connect control panel to PC
3) Save the image on your PC
© ABB Group
April 8, 2015 | Slide 31
Control, Communication
and Safety Option
ACS880 control and communication
Standard connections and options
© ABB Group
April 8, 2015 | Slide 33
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Wide range of I/O connections as
standard
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Drive-to-drive (D2D) enables fast
peer-to-peer communications
ABB industrial drive
Drive-to-drive link
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© ABB Group
April 8, 2015 | Slide 34
Direct, fast communication between
drives
 Quick master-follower setup
 Integrated as standard
 No need for additional
hardware
 Galvanically isolated
 Prevents disturbances
 Can also be used as Modbus RTU
fieldbus
ACS880 control and communication options
All major fieldbus protocols supported
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© ABB Group
April 8, 2015 | Slide 35
Communication with all major
fieldbus protocols
Supports Ethernet drive monitoring,
diagnostics, and parameter handling
Adapters are easy to install in the drive
Embedded Modbus communication
support
Backward compatibility support to ACS800
© ABB Group
April 8, 2015 | Slide 36
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AC80 and AC800M controllers supported
via DDCS channels
 FDCO option board needed
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ACS800 master/follower link support
 FDCO option board needed
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Fieldbus support
 ABB drives profile
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ACS800  ACS880 parameters
conversion
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Drive composer pro for parameter
handling and signal monitoring via DDCS
tool network
ACS880 integrated safety features
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Complies with the requirements of the
European Union Machinery Directive
2006/42/EC
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Built-in safe torque-off (STO)
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Optional integrated safety functions module
provides:
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© ABB Group
April 8, 2015 | Slide 37
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SS1 = Safe stop 1
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SLS = Safely-limited speed
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SBC = Safe brake control
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SMS = Safe maximum speed
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SSE = Safe stop emergency
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SS2 = Safe stop 2
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SOS = Safe operating stop
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SSM = Safe speed monitor
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SAR = Safe acceleration range
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SDI = Safe direction
1st release
Available later
Reduces installation space and simplifies
cabling
Control, communication and safety options
Mounting on control unit in frames R1-R5
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© ABB Group
April 8, 2015 | Slide 38
Three slots for options
Numbering of the slots
starting from the top
most option
 Slot 1
 Slot 2
 Slot 3
Control, communication and safety options
Mounting on control unit in frames R6 - R9
Frames R6 - R9 also have a
mounting place for the safety
functions module on the side of
the control unit
© ABB Group
April 8, 2015 | Slide 39
PC Tools
ACS880, Drive composer tool
PC tool for start-up, configuration and maintenance
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© ABB Group
April 8, 2015 | Slide 41
Free entry level includes:
 basic functionality
 parameter setting
 point-to-point connection
 simple monitoring
Pro level with complete functionality
includes:
 networked drives
 control diagrams
 data logger(s)
 safety set-up
 multiple backup and restore
 block programming
Drive composer, interface to user
© ABB Group
April 8, 2015 | Slide 42,
ACS880
PC tool communication set-up
Point to point connection
USB
RS485-networking
Panels removed, 2 RJ45 connectors for chaining
the bus
RS485
USB
© ABB Group
April 8, 2015 | Slide 43
Panel or other
USB/RS485
converter
ACS880
PC tool communication set-up
Networking: modules with Ethernet switch enables daisy chaining
Ethernet
Separate switch
PC tool communication over the Ethernet fieldbus
Limited PC tool functionality
Ethernet
Profinet
© ABB Group
April 8, 2015 | Slide 44
PLC
1 communication slot for fieldbus and PC tool
Selected fieldbusses
can be used
Adaptive programming *
For on-site fine tuning and adaptation
Easy-to-use tool for limited programming
Included in Drive composer pro PC tool
Similar to DriveAP programming with ACS800
Programming also with Assistant control panel
Limited number of function blocks (20)
Program is defined by parameters
Block type
3 inputs
1 output
One time level for program task
Three alternatives (fast, medium or slow)
Interfacing to firmware by pointer parameters
© ABB Group
April 8, 2015 | Slide 45,
ACS880 drive programming
Common engineering tool for drives and PLC`s
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Built-in PLC functionality in the drive
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The common engineering tool Control
Builder Plus is used for drive and PLC
programming and configuration
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ContolBuilder plus is based on the
CoDeSys IEC programming
environment.
• Main features include:
• Easy integration of ABB´s drive and PLC
systems
• Creation of user parameters and events
• 5 different IEC 61131-3 programming
languages
• Debugging and on-line features
© ABB Group
April 8, 2015 | Slide 46
Drive composer pro new features
Control diagrams lower level
© ABB Group
April 8, 2015 | Slide 47
ACS880 drive diagnostics and fault tracing
Drive composer PC tool
© ABB Group
April 8, 2015 | Slide 48
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Creates a support package
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Automatically collects all important
data
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Data loggers
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Fault logger
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All parameters
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Internal diagnostics data
ACS880 drive diagnostics and fault tracing
Support package
@
1) Control panel
ABB and partner support
2) Drive composer tool
Make support package
@
© ABB Group
April 8, 2015 | Slide 49
Backward compatibility support to ACS800
Conversion tool *
© ABB Group
April 8, 2015 | Slide 50,
Summary
Summary
ACS880 is an all-compatible drive series
© ABB Group
April 8, 2015 | Slide 52
Wall-mounted single drives, ACS880-01
0.55 to 250 kW / 0.75 to 350 hp
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© ABB Group
April 8, 2015 | Slide 53
Very compact design and scalable
control from basic to demanding
applications delivered by DTC
Drives offer programming flexibility and
a wide range of options
Typical applications include cranes,
extruders, winches, conveyors, mixers,
compressors, pumps and fans
Target industries include oil and gas,
mining, metals, chemicals, cement,
power plants, material handling, pulp
and paper, woodworking and marine.
Wall-mounted single drives, ACS880-01
Standard delivery
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© ABB Group
April 8, 2015 | Slide 54
IP21 (UL type 1)
Assistant control panel
Built-in choke
No EMC filter
Industrial control program
Safe torque-off
Cable lead through entry
Braking chopper (frames R1 to R4)
Coated boards
Quick guides with default set of languages
CD including all manuals with all available languages and
web links to basic PC tool and latest manual versions
Wall-mounted single drives, ACS880-01
Ratings and voltages
© ABB Group
April 8, 2015 | Slide 55
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Power range
 0.55 to 55 kW @ 230 VAC
 0.55 to 250 kW @ 400 VAC
 0.55 to 250 kW @ 500 VAC
 5.5 to 250 kW @ 690 VAC
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Voltage range
 208 to 240 VAC
 380 to 415 VAC
 380 to 500 VAC
 525 to 690 VAC
Wall-mounted single drives, ACS880-01
Ratings, types and voltages
© ABB Group
April 8, 2015 | Slide 56
Wall-mounted single drive, ACS880-01
Fieldbus, speed feedback and I/O options
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Control unit has 3 slots for options such as:
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Fieldbus adapter modules
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Speed feedback modules
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Safety functions module
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I/O extension modules
• Fieldbus communication
• Standard: Modbus RTU built-in
• Drive can accommodate two fieldbus
adapters
• Speed Feedback
• HTL Incremental encoder
• TTL Incremental encoder
• Resolver + TTL encoder
• SinCos absolute encoder + TTL enc
oder
• Drive can accommodate two encoder
modules
© ABB Group
April 8, 2015 | Slide 57
Wall-mounted single drive, ACS880-01
Demo and evaluation equipment
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© ABB Group
April 8, 2015 | Slide 58
Used for:
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sales and marketing purposes
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training of control interface and
configuration
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software development and
debugging
Main features include:
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stand alone demo with AC control
unit/drive and motor and I/O-panel
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removable I/O-panel with serial
interface
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easy to carry and transport
Wall-mounted single drive, ACS880-01
Additional information via ACS880 launch page
http://inside.abb.com/salessupportdrives
© ABB Group
April 8, 2015 | Slide 59
Wall-mounted ABB industrial drive, ACS880-01
Summary
Wall-mounted ACS880-01
Up to 250 kW
IP21 at 400 V
PLC and drive engineering tools
Control Builder
System configuration,
IEC programming,
customizing
Control panel
Memory unit
Motors
Synchronous motors
IEC motors
NEMA motors
Drive composer
PC tool
Fieldbus interfaces
PROFIBUS
DeviceNet
CANopen
Ethernet/IP
Modbus/TCP
PROFINET IO
Ethernet POWERLINK
EtherCAT
© ABB Group
April 8, 2015 | Slide 60
Speed feedback options
TTL pulse encoder
HTL pulse encoder
Absolute encoder
Resolver
Braking options
Braking resistors
Braking choppers
Safety options
Safe torque-off