Transcript ASES/Rank Up S

Quality Forum 2013
ASES Improvement Program
19/09/2013
CSQSD Renault-Avtovaz
Supplier Project Quality Department
0. Content
1. What it is ASES & Rank Up
2. ASES Benchmark Results
3. ASES/Rank Up Road Map 2013-2016
4. SWOT: ASES/Rank Up
2
1.1. What it is ASES & Rank Up
 ASES : Alliance Supplier Evaluation Standard
 Evaluation of supplier Quality Management System
and shopfloor
 ASES is used for following purposes.

New supplier evaluation for sourcing

Current supplier evaluation for improvement
 Common to Renault and Nissan group.
 ASES result is shared between Renault and Nissan.
 Scoring since 2001 based on evaluation of 5000 supplier sites
1.2. What it is ASES & Rank Up
ASES result rank
50 points
50 points
- 20 points
4
80
3
2
60
B
Improvement
Acceptable (40 ~ 59) needed
D
20
d
Good
Satisfactory (60 ~ 79)
C
40
-Warranty
-PPM
-Recall camp
1
TOTAL : 100 points
A
Excellent (80 ~ 100)
20
Result indicator
(optional)
better
100
Judgment criteria
Does not meet
requirements
40
60
c
80
b
Process Indicator
100
a
better
Evaluation :
8 subjects in room (70 points)
1 shopfloor evaluation (30 points)
TOTAL :
100 points
ASES result rank is provided as A, B, C and D rank shown as
above chart.
1.3. What it is ASES & Rank Up
ASES is structured by following 9
chapters
What is evaluated ?
1. Quality Management by top management
Certification and internal audits
2. Analysis of defects and recurrence prevention
In-room evaluation
Renault / NISSAN
Warranty Information analysis / Cause analysis/
Prevention of reoccurence
3. Quality target setting for new
project
explanation
Supplier
reviewmanagement
/ Design FMEA at design phase
4.Design
Project
5. PFMEA & Control Plan
OHP
Process FMEA / Control plan
Supplier
6. Project management at pre-production
phase
Documents
(Standards, Procedures , Files etc.)
7. Ramp-up
8. Change management – Process / Product
9. Sub supplier control
8. Shopfloor
Control of start-up & equipment
condition
Training
Management of NG parts (rule, rework,
mixing)
Management of unusual situations
Safety characteristics
Continuous improvement in shopfloor
critical item with demerit, based on past experience
Shopfloor evaluation
1.4. What it is ASES & Rank Up
What is Rank up
activity
Activity to improve D rank suppliers to C
rank suppliers
(improvement to B for Excellence Plan and risky
suppliers)
2
OK
3
4
Joint Activity by Supplier and R/A（led by
A ・A rank ： Excellent
Supplier）
Rank-up
・B rank ： Satisfactory
B
・C rank ： Marginal
C
1
D
d
c
b
a
・D rank ： Does not meet
R/A requirements
1.5. What it is ASES & Rank Up
Basic schedule
Purchasing
dept
Candidate
suppliers
RFQ
SQA
& supplier
Review meeting
to decide on
possibility of
rank up
Rank up
possible
Rank up
Kick off meeting
With supplier &
Contract sign off
Rank up
Activity
start
A
B
ASES
Sourcing
decision
C
D
OK
Rank-Up
Activity
Actio
n
Re-ASES
Actio Actio
n
n
Kick-offFollow Follow
up#1 up#2
4～6 months
A
B
C
D
Rank-Up
achieved
SOP
2. ASES Benchmark Results*
*April 2013
3. ASES/Rank Up Road Map 2013-2016
Forecast: ASES Rankup for nominated supplier (A,B)
(Renault + Renault/Avtovaz)
80%
70%
60%
50%
40%
30%
20%
10%
0%
70%
60%
55%
40%
25%
25%
25%
35%
19%
21%
20%
2012
Aug 13
2013
% or A+B
2013 AB Ranking
50%
25%
0%
2014
TARGET
COMMITMENT
2015
2016
4. SWOT: ASES/Rank Up
S our strengths
W our weak points
- Renault & Avtovaz one voice to suppliers for quality
- Still low level of QMS & Production competence of the suppliers
- Young and motivated team, strong ASES training program
- Lack of technological specialization, deep knowledge product/process
- Tool box & coaching support from DQDA Central & LT in Togliatty & Moscow
- Large number of specialists, but lack of expertise level experts
- CSQSD Management Involvement
- The same suppliers for some projects & serial suppliers
- Long lead time to get an expert at expertise level (~1,5 year at least for
ASES)
- Two teams in Moscow and Togliatti
- Limited Mobility of OOO-origins
- Benchmark visits
- Different HR systems between Renault and AVTOVAZ
- Training on quality & industrial basics by outsourcing bodies
- AvtoVAZ purchases are involved in the quality (PPM)
- Recognition of CSQSD value by AVTOVAZ and Renault
- Quality targets deployment through Purchasing Department in RNPO & CPO
O opportunities we could have
T threats from external factors
- Alliance quality tools trainings organization for suppliers
- ASES/ANPQP qualified people turnover
- Cooperation with Nissan
- Large number of new projects + Volume ramp up + Increase of localization,
- Opportunities for more WW suppliers come to Russia
- Some suppliers degrades after Rank Up/PPM action plan are finished,
- Quality targets deployment through Purchasing Department both in Renault &
Avtovaz
- CSQSD negative opinion is not taken into account at ASC in some cases
(mostly for Avtovaz projects)
- Many experiences from many new projects
- Poor project management at Avtovaz (ANPQP)
- Motivation to study foreign language, management skills with robust training
program
- Supplier Top management often is not involved in quality issues,
- Contribution to the Alliance projects out of DQDA work scope
- The high level of staff turnover at suppliers
- Tier-N improvement (Steel, critical components)
- Unexpected the restriction of the activities due to financial issue
- A lot of internal communications within Renault & Avtovaz
Thank you for your attention!
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