Transcript Gamma 333 PC-B

Crimping machines Gamma 333 PC & 333 PC-B
›Gamma 333 PC
›Gamma 333 PC-B
Page 1 , October 2010, MP/ric
Professionals in Advanced Automation
Just right for today’s production needs
› The Gamma 333 PC covers a wide wire crosssection range from 0.13 - 5.0mm²
(AWG 26 - AWG 10)
› Length range from
60mm - 65m (2.36in – 213.3ft)
optional up to 30mm (1.18in)
› Production capacity of more than 4‘000 leads
per hour crimped on both sides
› Ultra short conversion times
› Compact and user friendly design
› An economic solution
Page 2 , October 2010, MP/ric
Professionals in Advanced Automation
Integrated Komax Inkjet Systems
› ims 295 BC / ims 295 MC / ims 291 SC
 Marking from black to white as well as small font
 High marking speed
 One system – one supplier
› HMI
 Fully integrated in the already existing operating surface of
the wire processing maschine
 Easy entering of the marking in the PC Soft Ware TopWin
› Extension sets
 Optimal integration in the wire processing maschine through
customised extension sets
 Adjustable print head fitting granting an exact printing repetition
 ims 295 electrical and mechanical compatible with ims 291
Page 3 , October 2010, MP/ric
Professionals in Advanced Automation
Integrated measuring - Quality is ensured!
Komax 331
 Smooth motorized pull off movement
 Automatic return message and evaluation of
measuring results
 Results recording
Komax 332
Komax 331
Komax 332
 Manually operated pull off movement
 Automatic return message and evaluation of
measuring results
 Results recording
Komax 341
Komax 341
 Simple crimp height measurement
 Automatic return message and evaluation of
measuring results
 Results recording
 Ideal supplementation to mci 722 press with programmable
crimping height
Barcode Scanner Datalogic PM8300
1234567890
 Cordless, rugged industrial handheld scanner
 Support of Kanban production
 Material verification, capturing of lot information
Barcode Scanner
Page 4 , October 2010, MP/ric
Professionals in Advanced Automation
A lots of wire for your production
Pcs/h
4500
Configuration
Gamma 333 PC
4000
Gamma 333 PC-B
3500
3000
mci 721, 60°
mci 721, 35°
mci 721, 60°
mci 761, 35°
mci 721, 90°
2500
2000
1500
1000
0
1000
2000
3000
4000
5000
6000
7000
8000
9000
10000
Wire length [mm]
Wire
Gamma 333 PC
FLRY
Gamma 333 PC-B
FLRY
Cross section
0,75 mm²
0,75 mm²
Wire draw in
6 m/s
10 m/s
Acceleration
40 m/s²
50 m/s²
Quality monitoring
On
On
Page 5 , October 2010, MP/ric
Professionals in Advanced Automation
The same Processing possibilities for
Gamma 333 PC-B and Gamma 333 PC
Cutting
Cut pulled strands
Pull-off force measurement
Wire length correction
Full strip
Splice check / Spark tester
Half strip
Good and bad separation / Cut bad parts
Flat cable
Notching
Inner conductor processing
Double sheath / Coaxial and triaxial cables
Intermediate strip
Crimping
Prefeeder / Dereeler
Hot stamp marking
Inkjet marking
Wire infeed
Sequence
Batch separation
Networking
Material change detection / Material verification
Terminal reel changer / Wire changer
Programmable crimp height
Double crimping
Split cycle for closed contact
Seal insertion
Twisting / Tinning
Wire deposit system
Sleeve insertion
Strip, crimp and seal check
Ferrule crimping
Crimp force analyzer
Crimp height measurement
MIL-Crimping
Wire end solidifying / Splicing / Welding
Page 6 , October 2010, MP/ric
Professionals in Advanced Automation
Technical data Gamma 333 PC / -B
Gamma 333 PC
Gamma 333 PC-B
Wire cross section
0.125 – 5 mm² (AWG 26 – AWG 10)
0.125 – 5 mm² (AWG 26 – AWG 10)
Insulation diameter
max. 5.1 mm (0.20 in)
max. 5.1 mm (0.20 in)
60 - 65'000 mm*
(2.36 in – 213 ft)
60 - 65'000 mm*
(2.36 in – 213 ft)
Full strip Side 1 and 2
0.1 - 15 mm (0.004 – 0.59 in)
0.1 - 15 mm (0.004 – 0.59 in)
Full strip Side 1 (optional)
0.1 - 28 mm (0.004 – 1.10 in)
0.1 - 28 mm (0.004 – 1.10 in)
1 - 20 kN (224-4‘496 lbf)
1 - 20 kN (224-4‘496 lbf)
2/1
2/1
< 75 dB
< 75 dB
Roller Drive
Belt Drive
6 m/s 40 m/s²
10 m/s 50 m/s²
Electrical connection
3 x 208-480V / 6kVA
3 x 208-480V / 6kVA
Pneumatic connection
5-6 bar (73-87 psi)
6.5 m³/h (230 ft³/h)
5-6 bar (73-87 psi)
6.5 m³/h (230 ft³/h)
1‘200 kg (2649 lb)
1‘250 kg (2759 lb)
3‘137 x 1‘377 x 1‘790-2‘670 mm
(123.5 x 54,2 x 70.5-105.1 in)
3‘320 x 1‘377 x 1‘790-2‘670 mm
(130.7 x 54,2 x 70.5-105.1 in)
Wire length
Crimping force
No. of process stations side 1 / 2
Noise level
Wire drive system
Wire feed speed
Weight
Dimensions
(Width x Length x Height)
Page 7 , October 2010, MP/ric
Professionals in Advanced Automation
Reasons for the operation with
ferrule modules
›
Increasing of the electrical security inside the control cabinet
›
No distant or back standing single strands
›
Easy insertion of the stripped wire into the ferrule
›
Perfect wire end processing allows a trouble free insertion into the gripper
›
The plastic collar avoids a bending directly after the crimp position (bend protection)
›
Optical identification of the conductor cross section (colour code)
Page 8 , October 2010 , MP/bf
Professionals in Advanced Automation
Ferrule module for loose contacts CM 04
› Process capable and flexible
solution for loose ferrules at prestripped wires
› Automatic processing with ferrule
module on Komax crimp machines
› Especially suitable for multi norm
wires
Page 9 , October 2010 , MP/bf
Professionals in Advanced Automation
AEH-G Ferrule crimp module
› Reliable and economic solution for
taped ferrules at pre-stripped wires
› Automatic processing with ferrules
crimp module on Komax crimp
machines
› Networking and inkjet marking easily
possible, as for control cabinets etc.
Page 10 , October 2010 , MP/bf
Professionals in Advanced Automation
Technical data
Wire cross section* 0.5-2.5mm²
Ferrules* Strapped, with plastic collar,
0,5/8N – 2,5/8N
Crimp-form* Standard, DIN 46228 part 4
Feeding-length 23mm
Production output Up to 3’500 pcs / h
communication I/O
Power supply 230V, 50/60Hz, 50VA
Operating pressure 5-8 bar
Dimensions (WxHxD) 150 x 350 X 600 mm
Weight 15 kg
Can be used on* Zeta 633, Gamma 333 PC
Page 11 , October 2010 , MP/bf
* Processing of special ferrules, loose
piece ferrules or the installation on
other machines upon request.
Professionals in Advanced Automation