Transcript Process - stallion innovative machines

Binding Cloth Cutting &
Gluing Machine
Corrugated
Box
Manufacturers
Book Binders
File Manufacturers
A
slit reel of binding cloth of required width is fit
into the machine.
 Required length of the tape is fed into the digital
programmer.
 After cutting the tape is forwarded to the gluing
station where it is glued from bottom.
 The tape is then carried on a conveyor belt from
where it can be picked up manually and pasted
on the required surface.

SPEED
500 meters/hour

POWER
350 watts, Single Phase

MACHINE DIMENSIONS
960 x 450 x 830 mm
3’ x 1.5’ x 2.5 ft
L x W x H

TAPE WIDTH
Minimum - 15mm

TAPE LENGTH
Minimum - 100mm
Maximum - 75mm
Maximum - No Limit
Comparison of Conventional
Process and
Conventional Process
Manpower
2 Unskilled + 1 Skilled
Manless
Wastage
10-20 %
0%
Cutting
Manual
Automatic
Size Variation
Yes
Manual
(Chances of error)
No
Digital
(No chances of error)
Counting
 Fully
Automatic- Saves Labour Cost
 High Speed- 500 meters/hour
 No wastage
 Space Saving
 Minimum Power Required
 Digital Programming
 Lowest Grade Adhesive
 Saves idle time due to Automation
 Worthwhile Utilization of Free Labour
 Guaranteed for 6 months
MACHINE
COST
Cost of Samrat - Rs. 1,55,000/-.
If used for 25 days/month for the next 10 years then
the cost of Samrat will be
25 days x 12 months x 10 years = 3000 days
1,55,000 / 3000 = Rs. 52 per day.
Thus the cost of the machine is Rs. 52/- per day for
the next 10 years.”
POWER
Considering Power rate Rs. 6/- per unit.
Power consumption of
= 350 watts
That means the machine consumes 1 unit power in 3
hours.
Total Power Consumption = Rs. 17 for 8 hours shift.
“That means you spend Rs. 17/- for 8 hrs of power
consumption each day.”
BINDING
CLOTH
Manual ProcessThe cost of a reel of binding cloth of 1m x 20m = Rs. 350/-.
From this reel if we cut pieces of 2” x 5” we will get 3200 pieces.
Thus the cost per piece is Rs. 0.11/-.
Considering that you manufacture 2000 boxes/ day then 8000 such
pieces will be required everyday.
Thus the cost of Binding Cloth= Rs. 0.11 x 8000 = Rs. 880/-.
ProcessThe cost of a slit reel of binding cloth of 2” width is Rs. 1.12/m.
Thus the cost per piece is Rs. 0.14/-.
Thus the cost of Binding Cloth = Rs. 0.14 x 8000 = Rs. 1120/-.
“That means you spend Rs. 240/- more per day on binding cloth.”
Comparison of Binding Cloth Costing
Standard Binding Cloth
Reel
Rate of the Cloth
Rs. 350/- (1m x 20m)
Rs. 1.12 / m
No. of pieces per
standard reel
3200
3200
Cost per piece
Rs. 0.11/-
Rs. 0.14/-
Cost difference per reel
Rs. 350/-
Rs. 448/-
LABOUR
Considering wages Rs. 200 per labour (8 hrs shift).
Manual Process
Cutting - 2 labours - 2 x 200 = Rs. 400.
Gluing - 1 labour - 1 x 200 = Rs. 200.
Total Labour Cost = Rs. 600 per day.
Process
No labour required as it is a completely automatic
machine.
“That means you save Rs. 600/- per day as labour
charges.”
SPACE
Considering Rs. 10 per sq. ft. per month.
Manual Process
Space Occupied for manual cutting and gluing of the
binding cloth = 10’ x 8’ = 80 sq ft.
Cost incurred - 80 x 10 = Rs. 800/ month = Rs. 27 per day.
Process
Space Occupied (Size of Samrat) – 3’ x 1.5’ = 4.5 sq ft.
Cost incurred – 4.5 x 10 = Rs. 45/ month = Rs. 2 per day.
“That means you save Rs. 25/- per day towards the rent.”
Comparison between the expenses incurred in
cutting and gluing of the Binding Cloth in
both Manual &
Process
Manual Process
Binding Cloth
+ 240 Rs
Labour Cost
+ 600 Rs
Power
+ 17 Rs
Space Costing
+ 25 Rs
Machine Cost
+ 52 Rs
Total
= 309 Rs
Total
= 625 Rs
“Thus by using
you can save Rs. 625 – Rs. 309 =
Rs. 316 per day.“
“Thus the cost of
= Rs. 1,55,000 can be
recovered in 490 working days i. e. less than 2 years.”
OUR OTHER PRODUCTS
Automatic Spine Taping Machine
Digital Spiral Cutting System
STALLION INNOVATIVE MACHINES
C- 10, ANSA INDUSTRIAL ESTATE,
SAKI VIHAR ROAD,
ANDHERI (E), MUMBAI- 400072.
MAHARASHTRA - INDIA.
T: 022- 28582345
E: [email protected]
W: www.stallionmachines.com
THANK YOU