Transcript CHOCOEASY TM

CHOCOEASYTM
The “CHOCOEASY Process”
Cocoa butter & liquor
Solids:
Sugar
& Milk
Pre
Refining
Universal Mill, 150µm
Dry
Conching
18-20% Fat, 50-80*C,
6-8 hours
Slow
Mixing
U-Conch, 30 minutes
Wet Conching and
Refining
+ Butter, Lecithin
and Vanillin, 3-4 hours
LME Bead Mill,
> 28 % Fat
CHOCOEASYTM
The “CHOCOEASY Process”
Cocoa butter & liquor
Solids:
Sugar
& Milk
Pre
Refining
Universal Mill, 150 µm
Dry
Conching
18-20% Fat, 50-80*C,
LESS
BUTTER
6-8 hours
Slow
Mixing
U-Conch
1 MIXER
LESS
Wet Conching and
Refining
+ Butter,
Lecithin
LME Bead Mill,
SIMULTANEOUS
PROCESS,
and Vanillin,
3-4 hours
> 28 % Fat
BETTER
HOMOGENIZING
CHOCOEASYTM
CHOCOEASY Chocolate Production – Mixing step
Cocoa butter
Cocoa liqueur
Milk powder
Pre-ground Sugar
(<200µm)
The raw materials are put
directly into the conche to
homogenize all ingredients
(some cocoa butter is hold
back)
CHOCOEASYTM
The “CHOCOEASY Process”
Tanks
Pregrinding
Conch
Refiner
CHOCOEASYTM
The LME Fine Refiner
Comparison of particle size distribution between
traditional and CHOCOEASY-operation (example)
Red... Example of Particle size distribution
of traditionally produced chocolate
Blue... Particle size distribution of chocolate
processed with CHOCOEASY
CHOCOEASYTM
Algunos usuarios del sistema
Chocoeasy:
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NETZSCH Chocolate Processing
The CHOCOEASYTM Plant
Animated Flow Sheet of the main process steps
Theron W. Harbs
NETZSCH
2006
CHOCOEASYTM
Complete Basic Flow - Step by Step
COCOA LIQUOR
COCOA BUTTER
SOLIDS
PREREFINING
STORAGE TANK
FINAL REFINING
WITH BEAD MILL
DRY AND LIQUID
CONCHING
SUGAR AND
MILK FEEDING
CHOCOEASYTM
1. Sugar and Milk Previous Refining
DRY MILL ON
AGITATOR ON
FEEDING ON
CHOCOEASYTM
2. Raw Materials Dosing and Mixing
COCOA LIQUOR
COCOA BUTTER
SUGAR AND
POWDERED MILK
DRY MIXING
CHOCOEASYTM
3. Dry Conching – the Advantage
HOT AIR
INJECTION
CONCHE
HEATING
DRY CONCHING WITH 15
TO 20% FAT CONTENT
CHOCOEASYTM
4. Liquefying and Homogenization
ADDITION OF
COCOA BUTTER
COOLING OF
THE CONCHE
HOMOGENIZATION
CHOCOEASYTM
5. Final Refining with Bead Mill
BEAD MILL ON
REFINING IN CIRCULATION
WITH HIGH THROUGHPUT
FEEDING PUMP ON