DOE/NNSA Kansas City Plant (KCP)

Ryan M. Besand Program Manager, Strategic Innovation

The Kansas City Plant is operated and managed by Honeywell Federal Manufacturing & Technologies, LLC, for the NNSA 1

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DOE/NNSA Nuclear Security Enterprise

LLNL – Lawrence Livermore National Laboratory LANL – Los Alamos National Laboratory SNL – Sandia National Laboratories NNSA – AL National Nuclear Security Administration – Albuquerque Service Center      PX - Pantex KCP – Kansas City Plant Y-12 SRS – Savannah River Site NNSA – HQ – National Nuclear Security Administration Headquarters

LLNL LANL SNL KCP NNSA-AL Pantex Y-12 NNSA-HQ SRS

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KCP Missions

 The Kansas City Plant’s

Core Mission

is to be the premier manufacturing center of non-nuclear parts for nuclear weapons in support of the Nuclear Security Enterprise 

Expanded Mission

is to leverage our core capabilities and expertise to support national security    Rapid response fielding of components Ongoing support for strategic, enduring missions Assistance in maintaining aging weapon systems 

Assist in the transition of technology

to fielded applications 3

KCP Manufacturing Enterprise

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Program Management & Production Planning 15,000 customer orders 1 million manufacturing tasks planned and integrated weekly NWC programmatic scheduling 20 worldwide sites supported by spares program

Services Throughout the Program Life Cycle Concurrent Engineering Design for Manufacturability

• • •

Configuration Management 136,000 product drawings 3,500 engineering changes per year 400,000 reference documents

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Logistics & Stores 100,000 product packages shipped annually 26 storerooms 53,518 unique parts 85,600 part locations 1,700 classified part numbers

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Supply Chain DEAR and FAR compliant 340 production suppliers 6,000 different part numbers 6 million piece-parts per year NWC centralized procurement High socio-economic requirements

Product / Process Development Tear Down & Disposal

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Quality QC-1 rigor, nuclear safety driven 1 million annual receipt inspections 1,000 annual source inspections and supplier audits 4.8 million annual manufacturing inspections and verifications

• • • • • •

Manufacturing Three integrated factories 40 product families 120 advanced technologies 35 process departments 3,000 work centers 275,000 pieces per year

Confidence from Cradle to Grave

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Expertise Experience/Depth Chart

 2,500+ Cleared Associates  Average: 20 Yrs Service     50% Scientists/Engineers/Technicians 1,200 455 – Undergraduate Degrees – Advanced Degrees 3M+ Square Feet of Manufacturing Space

Access to Multi-disciplined Technical Teams

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Capabilities

Three Unique Integrated Manufacturing Factories… ELECTRONIC

 Firing & arming systems - Miniature fuzes/safing devices  Radars  Timers & programmers     Telemetry Signal generators Cables – RF, flex, multiwire Printed wiring boards  Field test equipment  Microelectronics systems - LTCC, thick film & thin film  Laser and fiber optic systems          

MECHANICAL

Coded switches Squib valves Case parts Gas reservoirs Inertial sensing devices Battery actuators Structural supports Handling equipment Secure trailers Special containers 

MATERIALS

Composite structures  Compression parts   Cushions Metal filled polymers  Insulators  Radomes  Shock mitigators  Molded rigid plastics   Desiccants Hydrogen getters  Coatings …in a trusted and secure environment 6

Industry

KCP’s Core Capability in the Value Chain

Commercialization Manufacturability Feasibility/Prototyping Development Research Laboratories Universities Small Business

KCP Bridges the “Valley of Death”

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Locations

Kansas City Plant, MO Kirtland Operations, NM Managing Contractor at Multiple Secure USG Sites

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Summary

 KCP has a history of supporting the transition of technology from development through sustainment  The capabilities at KCP are leveraged to support multiple missions  The breadth and depth of single-source Manufacturing and Engineering capabilities is unparalleled in today’s manufacturing community

Contact Information:

Ryan Besand Program Manager Strategic Innovation 816-997-5829 [email protected]

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