Transcript KCP - Dawnbreaker
DOE/NNSA Kansas City Plant (KCP)
Ryan M. Besand Program Manager, Strategic Innovation
The Kansas City Plant is operated and managed by Honeywell Federal Manufacturing & Technologies, LLC, for the NNSA 1
DOE/NNSA Nuclear Security Enterprise
LLNL – Lawrence Livermore National Laboratory LANL – Los Alamos National Laboratory SNL – Sandia National Laboratories NNSA – AL National Nuclear Security Administration – Albuquerque Service Center PX - Pantex KCP – Kansas City Plant Y-12 SRS – Savannah River Site NNSA – HQ – National Nuclear Security Administration Headquarters
LLNL LANL SNL KCP NNSA-AL Pantex Y-12 NNSA-HQ SRS
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KCP Missions
The Kansas City Plant’s
Core Mission
is to be the premier manufacturing center of non-nuclear parts for nuclear weapons in support of the Nuclear Security Enterprise
Expanded Mission
is to leverage our core capabilities and expertise to support national security Rapid response fielding of components Ongoing support for strategic, enduring missions Assistance in maintaining aging weapon systems
Assist in the transition of technology
to fielded applications 3
KCP Manufacturing Enterprise
• • • •
Program Management & Production Planning 15,000 customer orders 1 million manufacturing tasks planned and integrated weekly NWC programmatic scheduling 20 worldwide sites supported by spares program
Services Throughout the Program Life Cycle Concurrent Engineering Design for Manufacturability
• • •
Configuration Management 136,000 product drawings 3,500 engineering changes per year 400,000 reference documents
• • • • •
Logistics & Stores 100,000 product packages shipped annually 26 storerooms 53,518 unique parts 85,600 part locations 1,700 classified part numbers
• • • • • •
Supply Chain DEAR and FAR compliant 340 production suppliers 6,000 different part numbers 6 million piece-parts per year NWC centralized procurement High socio-economic requirements
Product / Process Development Tear Down & Disposal
• • • •
Quality QC-1 rigor, nuclear safety driven 1 million annual receipt inspections 1,000 annual source inspections and supplier audits 4.8 million annual manufacturing inspections and verifications
• • • • • •
Manufacturing Three integrated factories 40 product families 120 advanced technologies 35 process departments 3,000 work centers 275,000 pieces per year
Confidence from Cradle to Grave
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Expertise Experience/Depth Chart
2,500+ Cleared Associates Average: 20 Yrs Service 50% Scientists/Engineers/Technicians 1,200 455 – Undergraduate Degrees – Advanced Degrees 3M+ Square Feet of Manufacturing Space
Access to Multi-disciplined Technical Teams
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Capabilities
Three Unique Integrated Manufacturing Factories… ELECTRONIC
Firing & arming systems - Miniature fuzes/safing devices Radars Timers & programmers Telemetry Signal generators Cables – RF, flex, multiwire Printed wiring boards Field test equipment Microelectronics systems - LTCC, thick film & thin film Laser and fiber optic systems
MECHANICAL
Coded switches Squib valves Case parts Gas reservoirs Inertial sensing devices Battery actuators Structural supports Handling equipment Secure trailers Special containers
MATERIALS
Composite structures Compression parts Cushions Metal filled polymers Insulators Radomes Shock mitigators Molded rigid plastics Desiccants Hydrogen getters Coatings …in a trusted and secure environment 6
Industry
KCP’s Core Capability in the Value Chain
Commercialization Manufacturability Feasibility/Prototyping Development Research Laboratories Universities Small Business
KCP Bridges the “Valley of Death”
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Locations
Kansas City Plant, MO Kirtland Operations, NM Managing Contractor at Multiple Secure USG Sites
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Summary
KCP has a history of supporting the transition of technology from development through sustainment The capabilities at KCP are leveraged to support multiple missions The breadth and depth of single-source Manufacturing and Engineering capabilities is unparalleled in today’s manufacturing community
Contact Information:
Ryan Besand Program Manager Strategic Innovation 816-997-5829 [email protected]
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