Addressing construction and maintenance issues

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Transcript Addressing construction and maintenance issues

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This presentation is based on content presented at the Mines Safety
Roadshow held in October 2012
It is made available for non-commercial use (e.g. toolbox meetings,
OHS discussions) subject to the condition that the PowerPoint file is not
altered without permission from Resources Safety
Supporting resources, such as brochures and posters, are available
from Resources Safety
For resources, information or clarification, please contact:
[email protected]
or visit
www.dmp.wa.gov.au/ResourcesSafety
www.dmp.wa.gov.au/ResourcesSafety
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Addressing construction and maintenance
issues
What is high-risk work and why should we be
concerned?
www.dmp.wa.gov.au/ResourcesSafety
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What is the outlook for WA ?
• Currently >A$180 billion worth of resources projects committed or
under consideration over next few years
• Creation of > 50,000 construction and 15,000 permanent jobs
– FMG - Chichester expansion and Solomon Mine project - 7,000
– CITIC Pacific *- 4,000
– Australian Premium Iron JV - 3,500
– FMG - Solomon project - 1,000
– Grange Resources - 2,000
– Hancock - Roy Hill - 3,600
– MCC - Cape Lambert - 3,000
– Oakajee - 2,000
– Perdaman Chemicals Plant - 2,000
www.dmp.wa.gov.au/ResourcesSafety
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Current Instruments of Declaration
1. No. 3 of 2008 - 'Spinifex Ridge Molybdenum' published in the Western
Australian Government Gazette, No 173, 8 October 2008.
2. No. 4 of 2009 - 'Newman Power Station', published in the Western
Australian Government Gazette No 165, 17 September 2009
3. No. 5 of 2009 - Karara Iron Ore Project, published in the Western
Australian Government Gazette No. 212, 20 November 2009
4. No. 3 of 2010 - Sino Iron Project, replacing No. 6 of 2008, published in
the Government Gazette No. 203, 2 November 2010
5. No. 3 of 2011 - Jimblebar Mines Construction Project, published in
the Western Australian Government Gazette, No. 56, 6 April 2011
6. No. 5 of 2011 - Hope Downs 4 Project, published in the Western
Australian Government Gazette, No. 99, 17 June 2011
www.dmp.wa.gov.au/ResourcesSafety
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Construction
X
Mining
Incidence and frequency rates (LTI/Ds of one or more days lost)
www.dmp.wa.gov.au/ResourcesSafety
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Construction
cost per LTI/D $39,313 (09-10)
Mining
cost per LTI/D $61,153 (09-10)
www.dmp.wa.gov.au/ResourcesSafety
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Construction x Mining
1. Why do you think there are more incidents in
construction than mining?
2. What are the main differences between construction
and mining?
3. What can we do to improve the situation for
construction?
www.dmp.wa.gov.au/ResourcesSafety
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What sets construction apart from mining?
• Safety culture not as well established as in mining
– ‘green’ workforce
– subcontracting
– fast and furious (‘job and knock’) attitude
• Lots of workers and machines concentrated in small area
• Specific Australian Standards and licences/training
– White card, High Risk Work licences
– Demolition, electrical, tilt-up Australian Standards
• Dangerous processes (High Risk Construction Work)
– Tilt-up and precast
– Scaffold
– EWPs
www.dmp.wa.gov.au/ResourcesSafety
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What do you need to know about high risk work?
• It is any work within the scope of a high risk licence (based on
National Standard), including:
– scaffolding (basic, intermediate, advanced)
– rigging work (dogging; basic, intermediate, advanced rigging)
– forklift operations
– crane and hoist operations
– pressure equipment operation
• Plant work no longer licensed includes:
– front-end loaders
– backhoes
– excavators
• Licence required for all high risk work at surface and underground
www.dmp.wa.gov.au/ResourcesSafety
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What are the licence classes?
Basic scaffolding (SB)
Intermediate scaffolding (SI)
Advanced scaffolding (SA)
Basic rigging (RB)
Portal boom crane (CP)
Boom-type elevating work
platform (WP)
Intermediate rigging (RI)
Bridge and gantry crane (CB)
Personnel and materials hoist
(HP)
Advanced rigging (RA)
Vehicle-loading crane (CV)
Vehicle-mounted concreteplacing boom (PB)
Dogging (DG)
Non-slewing mobile crane (CN)
Slewing mobile crane up to 20T
(C2)
Forklift truck (LF)
Order-picking forklift truck (LO)
Slewing mobile crane up to 60T
(C6)
Materials hoist (HM)
Self-erecting tower crane (CS)
Slewing mobile crane up to 100T
(C1)
Tower crane (CT)
Basic boiler operation (BB)
Slewing mobile crane over 100T
(CO)
Derrick crane (CD)
Intermediate boiler operation
(BI)
Reciprocating steam engine
operation (ES)
Turbine operation (TO)
Advanced boiler operation (BA)
www.dmp.wa.gov.au/ResourcesSafety
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Essential guide to HRW licensing
• Rolled out to WA non-mining in
October 2007
• Mines Safety and Inspection
Regulations 1995 amended in July
2009 to phase in National
Standard
• ‘Certificate of competency’
replaced by licence
• Licences now valid throughout
Australia
• Licences are valid for 5 years and
administered by WorkSafe WA.
www.dmp.wa.gov.au/ResourcesSafety
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What is verification of competency (VOC)?
• MSIR regulation 4.13
• VOC assessments are how industry
compensated for the ‘easiness’ of
getting licensed for HRW
• On-site assessments ensure
operators are suitably trained and
confirms their ability to conduct the
work safely
• Examples include:
– EWP yellow card (scissor lifts
and EWP less than 11 metres)
– Site-based VOCs
www.dmp.wa.gov.au/ResourcesSafety
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What’s happening at your site?
1. What type of high risk work happens at your sites?
2. How is competency assessed?
3. How often is competency assessed?
4. What construction work is happening at your sites?
5. How is the construction work monitored? Who does
the monitoring?
www.dmp.wa.gov.au/ResourcesSafety
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What about auditing your operations?
• Draft construction audit now available
• Audit covers construction management systems and
specific high-risk construction work (HRCW)
• Have a go and give us feedback
• Guidance audit document available on request
www.dmp.wa.gov.au/ResourcesSafety
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What should you take from this workshop?
• Mines safety legislation applies to
all construction activities at mine
sites including demolition and
shutdowns
• Question how HRW assessments
are done at your site. Is the
process adequate?
• Where applicable, get involved
with your site’s construction
activities or at least find out what
they are doing
• Support positive cultural change!
www.dmp.wa.gov.au/ResourcesSafety
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