Transcript NECO CERAMICS LIMITED
NECO CERAMICS LIMITED
LOCATION Registered Office & Works :
Old Barni Karkhana Road, Bagadganj, NAGPUR – 440 008 (MS) INDIA Ph.No . : + 91-712 – 2767423, 2778345 Fax. No.: + 91-712 – 2778345 Mobile No.: +91- 9372391346 E Mail : [email protected] / [email protected]
Introduction
NECO Ceramics is one of the companies of “NECO GROUP of
Industries”.
Neco Ceramics Limited is engaged in manufacturing a wide range of Refractory products to serve various market segments all around the globe. We believe in customer satisfaction and envision ourselves as partner in their growth.
Our business philosophy dictates that we develop long-turn relationship with the people we deal with. To help this relationship grow, we have expanded our activities to span every aspect of refractory application and installation from concept to commissioning.
Our zealous commitment, ability and constant endeavor to deliver the best quality product have positioned Neco Ceramics Limited as a preferred supplier.
Neco Ceramics is managed by highly qualified & experienced management staff belonging to various refractory organizations.
Infrastructure
400 M.T. Friction Screw Press 150 M.T. Friction Screw Press 100 M.T. Friction Screw Press 75 M.T. Friction Screw Press 150 M.T. Hydraulic Press Counter Current Intensive Mixture (Inclined) Counter Current Mixer Machine Vibrating Tube Mill 1 No 3 Nos.
2 Nos.
2 Nos.
1 No 1 No 3 Nos.
1 No Mill House Circuit Firing Facility: Continuous Gas Ring Kiln Extension Shaft Coal Gassifier
Strength
Un Skilled Semi Skilled Highly Skilled Staff Officers Managers
Technical Administrative Marketing
85 48 42 21 16 6 2 1 2 2 1 2
Total 85 48 42 26 18 10
Our Strength Neco ceramics Limited
1. Part of Neco Group .
2. Small and efficient team working with technical consultants. 3. Plant spread over spacious area of 10 acres .
Our Strength
Neco ceramics Limited
4.
Availability of some of Raw Material (Fire Clay)from adjoining area i.e. Paratwara. 5.
based in the centre of the Country. 6.
Closer to user industries like Steel, Cement & power industries.
Our Strength Neco ceramics Limited
7. SPD, a Group Co. assists in developing new products. 8.
Availability of sufficient man power Most modern eco-friendly Producer Gas plant (capacity 50 lacs kcal per hour) with Chamber Kiln (Of 1500 M.T. per month) for firing bricks.
FUTURE PLANS
Planning to add supporting facilities such as Mixers, Grinders ,Conveyor and Elevators to improve profitability.
Quality Assurance Plan…..
1 GENERAL PLANT LAYOUT INCOMING RAW MATERIAL’S CONFIRMATION OF WEIGHT OF INCOMING RAW MATERIAL AS PER PURCHASE ORDER LABORATORY CHECK OF MATCH SAMPLE AS PER PURCHASE ORDER PHYSICAL VERIFICATION, CHEMICAL ANALYSIS GRAIN SIZE A.P., B.D., FREE IRON ACCEPTED FOR PROCESSING REJECTED MIXING AS PER INSTRUCTION OF LAB INFORMED TO PURCHASE DEPT.
& QUALITY CONTROL LAB
Quality Assurance Plan…..
contd.
MIXING TIME, MIXING SEQUENCE, MIXER SEIVE ANALYSIS, MOISTRURE AS PER LABORATORY INSTRUCTIONS MOULDING (SHAPING) PROCEDURE STROKE, GREEN B.D., GREEN SIZE, TEXTURE, LAMINATION, CRACK, WARPAGE TO BE CHECKED AT THE GREEN STAGE BY Q C LAB.
DRYING SCHEDULE AS PER INSTRUCTION OF LABORATORY LOADING OF GREEN BRICKS IN THE KILN MOISTURE PERCENTAGE, LEVELING, LOADING SAND, LOADING GAP, LOADING HEIGHT, CRACK,CORNER BREAKAGE
Quality Assurance Plan…..
contd.
FIRING AS PER INSTRUCTION OF LABORATORY FIRING TEMPERATURE, SOAKING TIME UNLOADING AS PER INSTRUCTION OF QUALITY CONTROL LAB STACKING & SORTING SIZE, SAGREGATION, LAMINATION, CORNER BREAKAGE, WARPAGE, IRONSPOT, CRACK
Quality Assurance Plan…..
contd.
LABORATORY ANALYSIS OF FINISHED PRODUCT BATCHWISE AND SAMPLEWISE ALL PHYSICAL TESTING:A.P., B.D., C.C.S., R.U.L., P.L.C., P.C.E., SPALLING AS PER IS OR CUSTOMER SPECIFICATION, CHEMICAL, THERMAL AND MINERALOGICAL PROPERTIES AS PER CUSTOMER SPECIFICATION READY FOR PACKING & DISPATCH OR OFFER FOR EXTERNAL INSPECTION LOT REJECTED INFORMED TO PRODUCTION CONTOL LAB
Products
Magnesia Carbon Bricks High Alumina Bricks for Ladle & others Up to 90% Al2O3 Precast Prefired Shapes Fire Clay Bricks Magnesite Bricks Low Cement Castable Ultra Low Cement Castable Conventional Castables Basic Gunning & Ramming Mass Patching Mass High Alumina & Fire Clay Mortar’s Silliminite Bricks/Blocks & others Ladle/Tundish Covering Compound Trough & Mudgun Mass (Tap Hole Clay) for Blast Furnace
Products Capacity
Bricks 14,400 M.T.
Monolithic 11,500 M.T.
Product Information
Product Information
Product Information
Product Information
Product Information
Product Information
Product Information
Product Information
Product Information
Product Information
Product Information
Product Information
Product Information
Major Clients
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
Bhilai Steel Plant (A unit of SAIL), Bhilai African Steel Mills (Nigeria) Limited - Nigeria G K Steel – Erbil- Iraq International Quality Steel - Dubai SEASHORE Steel, DOHA, QATAR Murali Cement Limited - Chandrapur Vipras Casting Ltd. Khopali (Mumbai) NECO Group (Various units-10) – Siltara, Raipur Ispat Industries Ltd, Kalmeshwar, Nagpur Concast India Ltd, Mumbai :( Regular supplies for their Overseas Projects) Bhushan Power & Steel Limited, Jharsuguda Monnet Ispat Ltd. Raipur Lloyds Steel Industries Ltd. Wardha & Ghugus DRI Unit Sunflag Iron & steel Co. Ltd, Bhandara ACC Nihon Casting Ltd, Butibori, Nagpur FACOR Limited, Nagpur BEEKAY Engg. & Casting Ltd, Bhilai OPG Metals Pvt. Ltd. Salem (Tamil Nadu) Mirra & Mirra Industries, Chennai Vineer Glass Industries, Nagpur Vineer Carbon Pvt. Ltd., Nagpur Coromandal Prodorite Limited, Chennai
Major Clients
22. Trufrom Techno Products Ltd., Nagpur 23.
Tee Cee Enterprises, Chennai 24.
25.
26.
27.
28.
29.
Sunvijay Steel Group, Nagpur S.K Gupta Pvt Ltd, Mumbai Simplex Casting Ltd, Raipur/Bhilai Hari Om Metcoke Pvt Ltd., Goa Balaji Associates, Chennai 30.
31.
32.
Tata Metallic Limited, Reddi (Sindudurg Dist. - MS.) (Formerly Usha Ispat Limited) Chennai Refractory & Minerals Chennai J.M. Samasthiya Refractories, Chennai Kapilansh Dhatu Udyog Pvt Ltd., Nagpur 33.
34.
35.
36.
Prabhu Steel Industries Limited, Nagpur Solar Explosive Limited, Bazargaon, Nagpur Navanagar Metcoke Ltd. Rajkot Usha Fuels Pvt Ltd. Raipur 37.
38.
39.
40.
41.
Abhijeet Infrastructure Limited, Siltara (Raipur) Corporate Ispat Alloys Limited – Siltara Indo Rama Synthetics Limited – Butibori Uttam Galva Mettalics Ltd. – Wardha & Others Export Customers: (I) M/S: G K Steel –ERBIL, IRAQ.
(II) International Quality Steel Ltd. – Dubai, (III) African Steel Co. Ltd. – Nigeria (IV) Concast (India) Ltd. for their projects at:-
Future Plans
800 M.T. Hydraulic Press.
Setting up of Raw Material Calcinations Unit as a part of backward integration strategy.
Acquiring mines of the input Raw Materials for further backward integration of Raw Material calcinations unit.
Setting up of Raw Material beneficiation unit for quality enhancement of the mined Raw Materials.