SIAD Macchine Impianti new API 618 process gas compressors range

Product range (page 1 of 2)

Scope

Reciprocating horizontal balanced compressors

Maximum power : up to 1.500 kW Maximum Pressure : 350 bar Maximum Capacity : 60.000 m 3 /h

Product range (page 2 of 2) Frame

HPX2 HPX4 HD2 HD4

Max. power kW

600 1.000

800 1.500

Max. rod loading N

115.000

115.000

207.000

207.000

Stroke mm

165-200 165-200 165-275 165-275

Connecting rods

2 4 2 4

Min/Max speed rpm

300/750 300/750 300/750 300/750

Max. cylinder bore mm

660 660 850 850

Compressor configuration

Balanced, opposed 2 C.R. horizontal Balanced, opposed 4 C.R. horizontal

HPX model

Max 1000 kW - Max rod loading : 115.000 N 2 to 4 connecting rods

HD model

Max 1 500 kW - Max rod loading : 207.000 N 2 to 4 connecting rods

Operational data (page 1 of 2)

Compressed gas :

All gases Gas inlet dew point : Bone dry Nitrogen Gas inlet temperature : successful experience up to -150 °C (-238 °F)

Operational data (page 2 of 2)

Specialisation in oil free

Number of stages

: up to 6

Outlet pressure :

- 100 bar (1450 psi) in oil free application - 200 bar (2900 psi) with mini lubrication and PTFE type rings - 350 bar (5000 psi) with full lubrication and metal rings

Minimum pressure ratio

: around 1.2

Process Gas Compressor Typical cross-section

Crankcase/Crankshaft

Crankshaft are made of forged steel with built-in counterweights, for medium and high powers.

SIAD Macchine Impianti can carry out the finite element calculations as well as the torsional analysis of the shaft-line.

Bearings

Specific design of

TWIN BEARING

at flywheel side Advantages: -limits the crankshaft deformation -avoid high stress on bearings and crankshaft

Cylinders

A range of more than 200 models.

The result of a large experience.

Material : cast iron or steel They are with or without liners.

They are water cooled.

Piston and Piston rod

Designed for optimum balancing of rod load.

Piston materials adapted to gas composition.

Piston rod special treatments/coatings possible : * Plasma and detonation techniques. * Induction hardening.

Piston rod

Hydraulic tightening on crosshead for medium and high power

Piston rod packings

Multipieces rings in individual casings. Floating elements are metallic (lubricated) or PTFE (oil free or mini lub). Automatic compensation of wear clearance. Possible venting buffer gas (N 2 ), lubrication and direct cooling.

Valves

SIAD Macchine Impianti is extremely strict in selecting automatic valves a/c to the process (valve dampening, gas speed, power losses, materials).

The valve assembly is designed to make impossible any inversion between the inlet and the outlet. Direct or reverse unloaders.

Distance piece

Our process compressors are designed to avoid impossible any introduction of oil into the cylinders and gas into the crankcase.

Double compartment distance pieces - intermediate packing - wiper packing rings - oil slinger

Crossheads

Crosshead moves in a lubricated guide that can be easily dismantled.

For medium and high power, it is fitted through removable shoes.

Capacity control (page 1 of 2) A wide variety of capacity controls systems allows to adapt compressors to the real operating conditions.

1. Stepped control by suction valve unloading piloted by the outlet pressure 2. Progressive capacity control (action on inlet valves) 3. By-pass capacity control 4. Additional clearance pocket Capacity steps

Capacity control (page 2 of 2)

5. Capacity control by additional clearance pocket * manual * automatic - local control - remote control

Oil circuit-frame oil lube system

- Main oil pump driven by crankshaft - Prelube pump for starting and stand by - Design conform to API 618

Typical Piping and Instrumentation Diagram (page 1 of 4)

SIAD MI

Typical Piping and Instrumentation Diagram (page 2 of 4)

SIAD MI

Typical Piping and Instrumentation Diagram (page 3 of 4)

SIAD MI

Typical Piping and Instrumentation Diagram (page 4 of 4)

SIAD MI

Hydrogen (page 1 of 4) Customer :

FOSTER WHEELER France

Destination

: Total Martinique

Model :

1 EHPX2GT

Gas :

Hydrogen+H2S

Inlet Pressure :

52.9 bar

Discharge Press. :

65.6 bar

Capacity :

12.724 Nm3/h

Power :

320 kW

Hydrogen (page 2 of 4) Customer :

FOSTER WHEELER France

Destination

: Total Martinique

Model :

2 EHPX 2 GT

Gas :

Hydrogen + H2S

Inlet pressure :

19 bar

Discharge Pres: Capacity :

65.6 bar 2.461 Nm3/h

Power :

220 kW

Hydrogen (page 3 of 4) Customer :

GOLMUD Refinery China

Model :

1 EHPX 2 GTML

Gas :

Hydrogen + H2S

Inlet pressure :

13 bar

Discharge pressure : Capacity :

20 bar 15.600 Nm3/h

Power

: 420 kW

Hydrogen (page 4 of 4) Cust.

CPTDC China

Destination

: Sudan

Model :

3 EHPX4 GTML

Gas :

H2

Inlet press. :

5 bar

Outlet pressure :

88 bar

Capacity :

2.255 Nm3/h

Power

: 350 kW

Natural Gas Customer :

SHANGHAI GAS

Model :

2 EHD 2 GT

Gas :

methane gas peak shaving unit

Inlet:

5.38 to 6 bar

Disch

: 52.7 bar

Capacity :

4200kg/h

Power :

560 kW

Fluel Gas Customer :

SERETE

Destination :

France

Model :

1 EHP 2 GT 175 (3 units)

Gas :

Natural gas

Capacity :

12 685 m3/h

Inlet press. :

16 to 24 bar

Discharge press. :

47 bar

Power

: 400 kW - 5500 V

Ethylene Customer :

TECHNIP

Destination :

Malaysia

Model :

4HPX 4 GT

Gas :

Ethylene, Ethane, Butene

Inlet pressure :

1.2 bar

Discharge pressure :

21.6 bar

Capacity :

1.970 Nm 3 /h

Flare Gas Customer :

PROSER

Destination

: ADNOC, Abu Dhabi

Model :

2EHPX2

Gas :

flare gas with H2S

Capacity :

4.302 kg/h

Inlet press. :

kg/cm 2

Power

3,94

Discharge pressure :

12,5 kg/cm 2 : 280 kW