Transcript PREQUALIFICATION SUBMITTAL - musaid switch gear factory

WEL COME
MUSAID SWITCH GEAR FACTORY
COMPANY LTD.
P.O. BOX : 565 RIYADH 11383
NEW INDUSTRIAL AREA
AL KHARJ ROAD-RIYADH-K.S.A
TELEPHONE: 4984063/4981987
TELE FAX : 4982491
E-MAIL [email protected]
INTRODUCTION
I N T R O D U C T I O N
Dear Sir,
It is our pleasure to introduce ourselves as leading manufacturers of ELECTRICAL SWITCH GEAR
and associated equipment in SAUDI ARABIA.
Established in 1975, MUSAID SWITCH GEAR FAC. Co. LTD, in a span of 34 years has expanded its
area and scope of activities promoting development of Electrical Technology in the Kingdom,
importance of which can not be emphasized.
With the commissioning of newly acquired machinery and technical know-how it is now geared
much better to manufacture Electrical Distribution Panels, Distribution Boards, Motor Control
Centers,Power Factor improvements panels, Outdoor type Package Substations, Cable Distribution
Pillars and Instrumentation / Control panel for special applications.
Through continued endeavor to achieve the best, MUSAID SWITCH GEAR FAC.Co.LTD, has now
introduced a completely new generation of Electrical Switch Gear and Panels which are sensibly
coordinated in design and performance. Plans are also underway to expand its activities to the
manufacture of High Voltage Switchgear in near future.
Our products offer convincing advantages of long service life and optimum efficiency with a wide
margin of protection against over loading. Maximum safety is built-in by strict quality control and
adherence to National and International safety regulations. Our products conform to BS, IEC-439
and Enclosures are built in conformity with NEMA-1,NEMA-4,NEMA-5, NEMA-9 and NEMA-3R.
Rigorous factory testes are conducted before the equipment leaves the factory, indeed acquisition
of advanced technology and skill in the field of Electrical Engineering is a “MUST” for standing
shoulder to shoulder with the advanced countries of the world.
Your Faithfully,
for MUSAID SWITCH GEAR FACTORY.
IHSAN SALEH AL KHATEEB,
(Managing Director)
.
) 1975
(
,
.
.
,
) IES (
,
.
.
MUSAID SWITCH GEAR FACTORY COMPANY LTD- RIYADH
ORGANIZATION CHART
GENERAL MANAGER
GENERALMANAGER
MANAGER
GENERAL
MANAGEMENT
MANAGEMENT (MR) &
REPRESENTATIVE
REPRESENTATIVE
QUALITY
COORDINATOR (QC)
(MR
ADMINISTRATION
MANAGER
HR & ACCOUNTS
FOREMANCUM
- FOREMANCUM
MECHANICAL
MECHANICAL
SUPERVISOR
SUPERVISOR
ACCOUNTS
ACCOUNTS
CLERK
CLERK
FACTORY
FACTORY
MANAGER
MANAGER
SALES, DESIGN,
PURCHASE &
EXECUTION ENGINEER
ELECTRICAL
SUPERVISOR
SALES, DESIGN,
PURCHASE &
EXECUTION ENGINEER
QUALITY CONTROL
INSPECTOR
SALES, DESIGN,
PURCHASE &
EXECUTION ENGINEER
SECRETARY –CUMDISPATCH CLERK
AUTO CAD
DESIGNER
Document Number
ISO 9001: 2000
CLAUSE 4.2.1
E-FILE Path
MUSAID _ ORGANIZATION _ CHART
ORGANIZATION CHART
PAGE 1 of 1
QM
COMMERCIAL CERTIFICATES
AND LICENSES
CERTIFICATES OF COMPLIANCE
PLANTS AND MACHINERIES
SURFACE
TREATMENT
PLANT
MUSAID SWITCH GEAR FACTORY Co. LTD in service, a semi automatic Surface
Treatment Plant.
Stages of our Surface Treatment are summarized as below:
1. Pretreatment:
Degreasing and Cleaning of Sheet Surface is
treated first by going through seven tank process
using solvents of Zinc Phosphatic Chemicals at
temperature of 90° Centigrade.
2. Powder Coating:
After degreasing, the treated surface goes to
Powder coating chamber, where painting
coats are applied at treated surface by
Electrostatic Polyester powder paint using
70KV voltages by Electrostatic Powder
coating gun.
3. Furnace Baking:
Coated enclosures or sheet surfaces pass inside
Furnace through automatic conveyer for
baking the painted surface at 185° Centigrade
for a limited time period.
4. Natural Cooling of Surface.
This procedure provides a good quality finishing and high resistance power to
Enclosures, Surfaces even in hard and hot climate conditions.
MAJOR MACHINES COMMISSIONED IN MUSAID
A. SHEET METAL FABRICATION MACHINES.
S.No.
1.
MACHINE DESCRIPTION
QTY.
MAKE
1
5.
CNC(Programmable) Sheet Metal Fabrication
Machine
CNC(Programmable) Hydraulic Sheet Bending
Machine (500 KN)
Hydraulic High Press Bending Machines
(3 meter length)
Hydraulic High Press Shearing Machines
(3 meter length)
Pneumatic Sheet Notching Machines
6.
Hydraulic Press Machine For Knockouts Punching
2
7.
Hydraulic Press Machine For Louvers Punching
2
8.
CO2 Gas Welding Machines
2
NOVO PRESS
Germany
NOVO PRESS
Germany
----
9.
Electric Arc Welding Machines
15
----
10.
3
11.
Portable Arc Electric Welding Machines
(for site jobs)
Electric Spot Welding Machine
12.
Air Plasma Sheet Cutting Machine
1
13.
Electric Powered Large Band Saw
1
KEMPPI
Germany
FIFES
Italy
DECA PAC
Korea
NOAV
EQUIPMENT
TAIWAN
2.
3.
4.
1
3
2
2
1
FINN PowerFinland
Darley-Italy
OMAG
Germany
OMAG
Germany
-----
B.
BUS BAR FABRICATION MACHINES.
S.No.
MACHINE DESCRIPTION
QTY.
MAKE
1.
CNC (Programmable) Bus bar Fabrication
Machine ,60 Tonnes (Multi Punch)
1
SUNRISE –
Korea
2.
Programmable Hydraulic Bus bar Bending Machines (Multi Punch)
2
NAM SUNG
Korea
3.
Programmable Hydraulic Bus bar Bending & Punching Machine (Multi
Punch)
1
EUROMAC
Korea
4.
Hydraulic Bus bar Punching Press
5
NOVO PRESS
Germany
5.
Hydraulic Bus bar Cutting Press
2
NOVO PRESS
Germany
6.
Vertical Drilling & Milling Machine
(Upto 40 mm)
2
China
7.
Vertical Drilling & Milling Machine
2
LUNAN Continental
Italy
C.
SURFACE TREATMENT & POWDER PAINT COATING PLANT
S.No.
MACHINE DESCRIPTION
QTY.
MAKE
1.
Electric Powered Automatic Conveyer
122 Meter Length ( point load 80 kg, total load 4,500kg)
1
Intech Overseas
India
2.
Seven Tanks Process Sheet Treatment Plant
(By Zinc Phosphastic Chemicals)
With electric oven to dry the surface.
1
Intech Overseas
India
3.
Automatic Polyester Powder Coating Plant
(With diesel burner, oven maintained temperature upto 180°
Celsius).
1
Italy
4.
Polyester Powder Thickness Tester.
1
----
D. LOAD LIFTING FACILITIES.
S.No.
1.
MACHINE DESCRIPTION
QTY.
1
2.
Electric Powered Chain Hoist
5 Tonnes, 35 Meter Length
Hydraulic Mobile Fork Lift 3 Tonnes
3.
Trolley Jacks, 2 Tonnes
5
2
MAKE
KURDONG
Korea
TOYOTA
Japan
-----
E. TESTING EQUIPMENTS.
S.No.
1.
2.
3.
4.
5.
6.
TESTING EQUIPMENTS
Load Bank for Direct Injection Test
(Suitable Upto 600A)
AC High Voltage Insulation Tester 2.5 KV
DC High Voltage Insulation Tester 1 KV DC
AC Break Down Tester 4 KV
Mega Ohm Meter (Megger) Tester
Torque Wrench Tester
QTY.
1
1
1
1
1
1
MAKE
CALTROLS
Germany
SEW Standard
KYORITSU
AVO
HIOKI
-----
PLANT SURVEY REPORT OF
SCECO
SCECO PURCHASE ORDER
SOME PROJECTS AT A GLANCE
SOME LATEST COMPLETED PROJECTS DETAIL:
S.No.
MATERIAL DESCRIPTION
PROJECT
CLIENT
CONTRACTOR
1.
13.8 KV PACKAGE SUBSTATIONS
& DISTRIBUTION PANEL BOARDS
ABHA AIR PORT
ROYAL PAVILLION
EXTENSION
MINISTRY OF
DEFENCE (MODA)
AL MABANI
GEN.CONT.Co.
2.
13.8 KV PACKAGE SUBSTATIONS
& DISTRIBUTION PANEL BOARDS
AL KHARJ AIR BASE
MINISTRY OF
DEFENCE (MODA
AL MABANI
GEN.CONT.Co.
3.
13.8 KV PACKAGE SUBSTATIONS
& DISTRIBUTION PANEL BOARDS
YANBU AIR PORT
MINISTRY OF
DEFENCE (MODA)
AL MABANI
GEN. CONT. Co.
4.
13.8 KV PACKAGE SUBSTATIONS
& DISTRIBUTION PANEL BOARDS
MADAEN SALEH
AIR PORT
(Under Construction)
MINISTRY OF
DEFENCE (MODA)
AL MABANI
GEN. CONT. Co.
5.
13.8 KV PACKAGE SUBSTATIONS
& DISTRIBUTION PANEL BOARDS
AL KHARJ AIR BASE
MINISTRY OF
DEFENCE (MODA)
AL MABANI
GEN. CONT. Co.
6.
13.8 KV PACKAGE SUBSTATIONS
& DISTRIBUTION PANEL BOARDS
NAJRAN AIR PORT
(Under Construction)
MINISTRY OF
DEFENCE (MODA)
AL MABANI
CONT.Co.
7.
13.8 KV PACKAGE SUBSTATIONS
& DISTRIBUTION PANEL BOARDS
GEANT PLAZA
AL HOKAIR MALL
FAWAZ AL HOKAIR
GROUP
AL HOKAIR
CONT.Cos.
8.
PANEL BOARDS, ATS PANELS &
CAPACITOR BANKS
DAHRAN MALL
FAWAZ AL HOKAIR
GROUP
AL HOKAIR
CONT.Co.
9.
PANEL BOARDS, ATS PANELS
& CAPACITOR BANKS
HAFOUF MALL
FAWAZ AL HOKAIR
GROUP
AL HOKAIR
CONT.Co.
10.
DISTRIBUTION PANEL BOARDS
TABARJAL HOSPITAL
MINISTRY OF
HEALTH
SETCO
CONT. Co.
11.
DISTRIBUTION PANEL BOARDS
JIZAN POST OFFICE
AL TERAIS
CONT.Co.
12.
DISTRIBUTION PANEL BOARDS
POST OFFICE PROJECT
AL FADIL EST.
13.
DISTRIBUTION PANEL BOARDS
PRIMARY HEALTH CARE
CENTRERIYADH
MINISTRY OF
DEFENCE (MODA)
AL MABANI
GEN. CONT. Co.
14.
DISTRIBUTION PANEL BOARDS
AND MOTOR CONTROL CENTER
PEACE SUN-9
DAHRAN AIR PORT PROJECT
MODA
RSAF
BAUNST NEDAM
15.
DISTRIBUTION PANEL BOARD
& ATS
RSNF HEAD QUARTER BUILDING
MODA RSNF
RIYADH
TEST CONT. Co.
16.
STAR DELTA STARTER PANELS
SAUDI NATIONAL PUMPS COMPANY
SAUDI NATIONAL PUMPS COMPANY
SAUDI NATIONAL PUMPS COMPNAY
17.
AIR INSULATED BUS DUCT-4000A
90 METER LONG
ABB
ABB
ABB
18.
DISTRIBUTION PANEL BOARDS
& ATS PANELS
CRCC- RIYADH
SEC-CRB- RIYADH
AL ARRAB
CONT. Co.
19.
AC/DC PANEL BOARDS
DIFFERENT
SUBSTATIONS
SCECO- CENTRAL
MEEDCO/
HYUNDAI Co.
20.
AC/DC PANEL BOARDS
DIFFERENT
SUBSTATIONS
SCECO- CENTRAL
COGILEX ALSTOM
21.
AC/DC PANEL BOARDS
SUBSTATIONS
8760
SCECO- CENTRAL
SIEMENS
22.
132 KV SUBSTATION
LIGHTING PANEL BOARDS
DIFFERENT
SUBSTATIONS
SEC-CRB- RIYADH
AL BABTAIN
CONT. Co.
23.
132 KV SUBSTATION
LIGHTING PANEL BOARDS
DIFFERENT
SUBSTATIONS
SEC-CRB- RIYADH
AL KADI
CONT. Co.
24.
132 KV SUBSTATION
LIGHTING PANEL BOARDS
DIFFERENT
SUBSTATIONS
SEC-CRB- RIYADH
OSSAIS
CONT. Co.
25.
DISTRIBUTION PANEL BOARDS
AL WASSIL TOWER
RIYADH
PRIVATE
-----
26.
DISTRIBUTION PANEL BOARDS
RED EX TOWER
AL DAFA Co.
MOBCO
27.
DISTRIBUTION PANEL BOARDS
NATIONAL GUARD
NATIONAL GUARD
AL FOUZAN Co.
28.
DISTRIBUTION PANEL BOARDS
ZAKAT BUILDING
MINISTRY OF
FINANCE
LAMEEC
CONT. Co.
29.
DISTRIBUTION PANEL BOARDS
JEDDAH HILTON
HOTEL
HILTON HOTEL
HAIF CONT. Co.
30.
DISTRIBUTION PANEL BOARDS
MADINAH HILTON
HOTEL
HILTON HOTEL
HAIF CONT. Co.
31.
DISTRIBUTION PANEL BOARDS
GIRLS MEDICAL COLLEGE - RIYADH
KING SAUD UNIVERSITY
AL ZABAN
CONT. Co.
32.
DISTRIBUTION PANEL BOARDS
+ CAPACITOR BANK
LECTURE HALL
BUILDING
KING SAUD UNIVERSITY
A JA CONT. Co.
33.
DISTRIBUTION PANEL BOARDS
+ CAPACITOR BANK
PRINTING PRESS
PROJECT
KING SAUD UNIVERSITY
A JA CONT. Co.
34.
STREET LIGHTING SUBSTATIONS
RIYADH MUNICIPALITY
RIYADH
MUNICIPALITY
DIFFERENT
CONTRACTORS
35.
STREET LIGHTING SUBSTATIONS
RIYADH RING ROAD
MINISTRY OF
TRANSPORT
SHIBH
AL JAZIRAH Co.
36.
STREET LIGHTING SUBSTATIONS
MAKKAH RIYADH
HIGH WAY
MINISTRY OF
TRANSPORT
SHIBH
AL JAZIRAH Co.
37.
DISTRIBUTION PANEL BOARDS
AL UMAM CENTER
UMAM COMMERCIAL
MARKET
AL FAYHA
CONT.Co.
38.
DISTRIBUTION PANEL BOARDS
BOYS SCHOOL PROJECTS
(Regular Business)
MINISTRY OF EDUCATION
DIFFERENT
CONTRACTORS
39.
DISTRIBUTION PANEL BOARDS
GIRLS SCHOOL PROJECTS
(Regular Business)
MINISTRY OF EDUCATION
DIFFERENT
CONTRACTORS
40.
DISTRIBUTION PANEL BOARDS
SCHOOL UPGRATION
PROJECTS
(Regular Business)
MINISTRY OF EDUCATION
ABA HUSSAIN
CONT. Co.
41.
13.8 KV PACKAGE SUBSTATIONS
AL NAHDA ROAD
PROJECT EXPANSION
MINISTRY OF
TRANSPORT
ABA HUSSAIN
CONT. Co.
TESTING PROCEDURE AND
CERTIFICATES
TESTING PROCEDURE FOR PACKAGE
SUBSTATIONS & L.V PANELS
Following testing procedure from our quality control department of various factory tests are
being adopted in our factory before finally dispatching the material.
We classify our tests in three sections. Which include the routine and acceptance tests asper
IEC – 439 are as follows:
1.
2.
3.
Mechaical operation test.
Electrical operation test.
Optional accessories test.
After primary stage wise quality inspection during fabrication, our quality sources checks the
mechanical construction of panels, Substations, or whatever is being tested, after assembly asper
approved drawings and material lists from our client which includes visual checking such as
scratches of painting, welding ends, joints positions of door, placing of gaskets etc. also visual
checking includes others portions such as top and bottom plates, Position of metering instruments,
positions of main circuit breaker cubicles, Locks, Keys, Nuts, Bolts, torque test on busbars, suitable
earthing provision etc. checking of panel dimensions, required quantity & rating of breakers,
contactors or other required electrical accessories installed, size of busbars according to the
requirement, busbar supporting insulators according to breaking capacity also be checked before
electrical tests.
At second stage in electrical test includes checking the easy operation of breakers, contactors
and other electrical accessories according to the requirements without any
abnormalities. Bolt tightening torque of busbars by torque wrench and in case of control circuit the
connection of each equipment and relays, the tightness of wire connections in the terminals of
respective equipments are also be checked. The connection to metering instruments. C.T.
connection, earth leakage relays, voltage relays, phase relays and other control and monitoring
devices etc, are thoroughly checked asper single line diagram or material list of drawing.
For insulation test we use meggers (500 V D.C.). This test includes the insulation resistance
measurement between each phase (RY, RB & BY) and each phase and earth (R&E, Y&E, B&E) and
from one experience in most cases this value comes in mega ohms showing higher insulation
resistance.
Dielectric test or high voltage test be conducted by using high voltage tester for getting high
voltage, this test is conducted by applying 2.5 KV voltage for one minute between each phase,
neutral and earth, to check any flash-over or puncture with stand capacity of panels at high
voltages.
Injection test also will be perform to test the real ampere rating of circuit breaker & to make sure
the breaker should be trip at the breaker rated current value.
Continuity test is to be performed by using multimeter having sound monitors. During testing the
panels should not be energized from any source and test be carried out on each equipment and
each full circuit, after making respective equipments in on position.
Optional accessories test use to conduct for all accessories such as motors, releasing coil,
relays before and after assembling these devices inside the breakers and panels itself. Control
and monitoring relays and measuring instruments are also checked before arranging these
inside the required panels.
All these visual inspections and electrical, mechanical tests are performed in the presence of
any authorized person from client or consultant side for that we inform them before testing
schedule and finally test certificate be issued to the client, at the time of delivery together
with warranty letter.
-: NOTHING FOLLOWS:-
TEST CERTIFICATE
CLIENT
OUR REFERENCE
DRAWING REF.No.
EQUIPMENT
PROJECT
SYSTEM VOLTAGE
CURRENT CAPACITY
:
:
:
:
:
:
:
S.No.
1.
2.
3.
TEST
RESULT
Inspection of wiring.
Dielectric test, 2500 V.AC, 60 Hz, is applied for 1 min.between,
a) All live parts and frame
Accepted
b) Each poles & all other parts are connected to frame
No flash over
No puncture
Accepted
Checking protective measures and electrical continuity.
No flash over
No puncture
Above mentioned routine tests conducted inside Musaid Factory are following standards
of IEC- 439-2, September 1975. The equipment is accepted.
TESTS CONDUCTED BY
Name
Signature
: SHAHJAHAN LEBBA (QC Inspector).
(MUSAID SWITCH GEAR FACTORY Co. LTD).
:
Tests witnessed by
Name
Signature
:
: 1.
:
Name
Signature
: 2.
:
Date
:
WARRANTY LETTERS
Warranty Letter
DATE
:
CLIENT
:
CONTRACTOR
:
PROJECT
:
OUR REFERENCE
:
DRAWING REF. No.
:
EQUIPMENT
:
The above mentioned equipment which is technically inspected and routine tested, before
delivery here in our factory, are guaranteed from our factory for a period of 12 months from
the date of delivery.
Tests certificates are being issued separately for all above equipments, individually.
The guarantee covers any manufacturing or workmanship defects only.
Thanks & Regards
IHSAN S. AL KHATEEB
(General Manager).
LOCATION MAPS
THANKS & VISIT AGAIN
DESIGN BY
AMJAD ALI KHAN
DIRECTION BY
SYED TAUSIF SHAH