Transcript 1 - ACelectric

CT2 Str. Rahovei
Sibiu, Jd Sibiu - 550340
Romania
Office: +4.07.3559.7959
Email [email protected]
WEB: www.acelectric.ro
1
Group - Companies and
Location
• AC Electric-Tech -- Electronic Components &
Pneumatic
– Sibiu, Romania
• Tartarus AE -- Stamping and Automation
Hermosillo, Mexico
• Tartarus AE -- Automation and Manufacturing
– Sibiu, Romania
2
Company Profile
•Mexico, Hermosillo Est. 2005
• 110 Employees
• Annual revenue of 4.5 million Dollars
• Tier One and Tier two supplier to the Automotive Industry
• 2012 Investment in, CNC, EDM and ATOS Scanning equipment.
– 1.5 million dollars
•2013 expected increase in sale from previous year by 15%
• Romania, Sibiu Est. 2012
•2014 projected revenue growth of over 60%
• Tier one and Tier Two Supplier to the Automotive Industry
• 2012 Investment of 1.8 million RON
3
Automated Industrial Assembly
Equipment and Machines
•Assembly-line integration
• complete project
•project management
• design and programing
• maintenance and installation support
• Full and semi automated assembly lines
• Automated welding lines & machines
• Measuring and test stands (EOL)
• Industrial automated washing bays and purification systems
• Industrial ventilation and exhaust systems
4
Electrical, Pneumatic &
Automation
Competences
• Electrical diagram design and drawing
• Electrical cabinet construction
• PLC programming
Software:
• HMI design and integration;
• EPLAN 5.5
• Use of industrial networks: RS485, profi-bus, AS-I,
Ethernet, profi-net;
• MITSUBISHI PLC & HMI – GX WORKS 2, GT
DESIGNER 3, GT SIMULATOR;
• Motion controllers - servo motors and servo drives
programming and integration; 2 axis control, rotary
table;
• SIEMENS PLC & HMI - WINCC FELXIBLE, STEP 7,
DRIVE ES, TECHNOLOGY;
• Integration of robots with PLC;
• SCHNEIDER - UNITY PRO, VIJEO DESIGNER;
•COGNEX TOOLS – INSIGHT;
• Use of measuring sensor (pressure, displacement ,
force, torque, speed, temperature, humidity, pH,
flow) ;
• Visio system integration (measuring task,
identification of missing or bad parts;
5
Assembly Facility
Equipment:
Assembly tools – Drill Press
Assembly area 350sqm
1x Fork lift
1x Cutting saw
1x Scanning System – Reverse Engineering
2x Welding Equipment
4x Design Station
Number of employees: 10
6
Tool Shop
Equipment:
4x Electrical erosion machine with fiber (AGIE, ONA)
2x Electrical erosion machine with electrodes (AGIE, ONA)
9x CNC Milling machines (MAZAK, Deckel MAHO)
1x Drilling machines for wire erosion (DRILL 20)
1x CNC Turning (Mazak QT 200)
1x CNC grinding machine (BLOHM)
Number of employees: 80
7
8
BMW Mirror EOL System
9
Mirror Assembly Lines SMRAutomotive
10
Automatic Transmission
Vision System
11
KIST Clean System
12
PCB Assembly
Station/Continental
Automotive
13
Air cushion testing system
BMW/Continental Automotive
14
Automatic Transition Testing
/Ford
Line Improvement
Improvement results
1: Reduced down time by 35%
2: Line optimization from 68% to 99.98%
3: PPM is less then 1 per million
Cost save:
New assembly line cost is estimated at 68K Euro
Line improvement made by Tartarus including installation and
testing was under 3.5K Euro
- A total save of over 60K Euro
Life expectancy for the model is 7 years.
15
Jigs and Manufacturing Fixtures
16
Reverse Engineering
Cost Improvements
17
Achievement
18
Contact Information
AC Electric-Tech SRL
Adrian Nistor
(+4) 0745 236 325
Email: [email protected]
Adresa:CT2 Rahovei, Sibiu, Jd. Sibiu
senzoristica industriala - echipamente electrice si electronice
19
20