CVG Technical Presentation
Download
Report
Transcript CVG Technical Presentation
Compact I/O Modules
XIO Family
Technical Overview Presentation
XIO Compact I/O Family Features
• XIO Compact I/O are distributed I/O for use
with the Honeywell XL5000 product line.
- Additional I/O for XL50 or XL500 controllers
- Easy installation via LNS Plug-in
- Small profile allows for installation in
otherwise hard to reach areas
• The XIO Compact I/O family fills out
Honeywell’s already robust distributed I/O
offering
- XIO Compact I/O
- XFL Distributed I/O
- XFC Smart I/O
2
OS Number
Applications
XIO-10DI
10 Digital Inputs
XIO-4DI
4 Digital Inputs
XIO-4DO
4 Digital Outputs
XIO-8AI
8 Analog Inputs
XIO-4NTC
4 20KΩ NTC Inputs
XIO-4PT1000
4 Platinum 1000 Inputs
XIO-4AO
4 Analog Outputs
XIO-10HUB
Hub expander module
XIO Compact I/O
The XIO Compact I/O offers these distinguishable
features:
• Easy installation
- DIN rail mounting
- Only 2 twisted pair wires for up to 15 modules.
Run 24VAC and Lon Network cable to
first module then link 14 more to the first
• Easy to expand
- Pick and chose the right number of I/O for each job.
No longer have unused I/O on the
job
• Eye-pleasing form factor
- No complex buttons or switches
• Compact
- Very small profile. Install in places other modules couldn’t fit
• Save time and money
- No need to run extra wire for 24VAC and Lon network saves labor time and wire costs
• Range of input and output types and sensors
- 8 Modules: DI, DO, AI, AO and a HUB expander module
3
Nomenclature
Family Designation
XIO = Compact I/O
Number of Inputs/Outputs
4 = 4 total inputs or outputs
8 = 8 total inputs or outputs
10 = 10 total inputs or outputs
XIO - 8AI
Input/Output Type
DI = Digital Input
DO = Digital Output
AO = Analog Output
AI = Analog Input
NTC = Specific 20KΩ NTC Analog Input
PT1000 = Specific Platinum 1000 Analog Input
HUB = Free Contacts
4
Compact I/O Modules
XIO Family
Module Descriptions
XIO-10DI
• LON module with 10 digital inputs
• Record the status of potential free
switches (dry contacts)
- electronic limit switches at vent valves or
auxiliary contacts at power contactors
- record counted measurands at counters with
contactor.
• Terminals 1 - 10 and the C (common)
input contacts can be connected to
potential free switches (dry contacts)
• States and counted measurands are
read out by standard network variables
and bound to XL500 or XL50 controllers
• Configuration is done by LNS® Plug-in
6
XIO-4DI
• LON module with 4 digital inputs
• Record the status of potential free
switches (dry contacts)
- electronic limit switches at vent valves or
auxiliary contacts at power contactors
- record counted measurands at counters with
contactor.
• Terminals 1 - 4 and C (common) input
contacts can be connected to potential
free switches (dry contacts)
• States and counted measurands are
read out by standard network variables
and bound to XL500 or XL50
controllers
• Configuration is done by LNS® Plug-in
7
XIO-4DO
• LON module with 4 digital outputs
• Switch electrical components
- motors, contactors, lamps, blinds etc.
• Relays activated by standard
network variables
• Manual control override function that
is only activated in the "Configured
Mode"
• Configuration is done by LNS® Plugin
8
XIO-8AI
• LON module with 8 configurable
temperature or voltage analog inputs
• Record temperatures and voltages of
passive and active sensors
- electrical ventilation and mixing valves,
valve positions
• Different formats can be read out
depending on the setting for each
input, and bound to other LonMark®
devices
- Temperature, resistance, percentage and
voltage
• Supply voltage for active sensors can
be provided by the module.
• Configuration is done by LNS® Plugin
9
XIO-4NTC
• LON module with 4 specific analog
inputs for 20K NTC sensors
• Inputs can be scanned
simultaneously by standard network
variables, SNVT
10
XIO-4PT1000
• LON module with 4 specific analog
inputs for Platinum 1000 sensors
• Inputs can be scanned
simultaneously by standard network
variables, SNVT
11
XIO-4AO
• LON module with 4 analog outputs
• Outputs are activated proportionally
by the network variables, SNVTs
• Provide a voltage between 0 and 10
Volts
• Outputs can be set to a previously
defined value depending on a binary
state
• Manual overrides included
• Configuration is done by LNS® Plugin
12
XIO-10HUB Extension Module
• Provides additional potential free contacts as supporting
contacts to connect digital outputs, analog outputs, etc.
• Six contacts each are interconnected.
• A maximum of 60 volts can be applied to the contacts.
• The extension module can be used as a power on module
for bus connection, supply voltage and potential
distribution.
13
Compact I/O Modules
XIO Family
Hardware Installation Procedures
Installation
• Mounts on standard DIN rail
- EN 50022 (1.38 x 0.3 in. [35 x 7.5 mm]), in.
• Power down the equipment. Mount the module on
the DIN rail.
15
Installation
• Plug in the terminal block for bus connection.
16
Installation
• Prepare the cable for bus connection
- Remove about 0.79 in. (2 cm) of the plastic cable sheath.
- Strip 0.2 in. (5 mm) insulation from each wire. Put a wire end sleeve on
-
-
stranded wires.
Insert the wire to the respective contact and secure it by screwing down the
contact screw
Maximum wire cross section of the 4 pole terminal block bus/main connection
Maximum 16 AWG (1.5 mm2) single wire
Maximum 18 AWG (1.0 mm2) stranded wire
Wire diameter minimum 28 AWG (0.3 mm) up to 16 AWG (1.4 mm)
17
Installation
• Prepare cable for module connections.
- Strip the wires by 0.3 in. (7 mm). Put a wire end sleeve on stranded wires.
- Insert the wire into the respective module contact and secure it by screwing
-
down the contact screw
Maximum wire cross section of the module contacts
Maximum 12 AWG (4.0 mm2) single wire
Maximum 14 AWG (2.5 mm2) stranded wire
Wire diameter: minimum 28 AWG (0.3 mm) up to maximum 10 AWG (2.7 mm).
18
Installation
• Use the strapping plug to connect bus and supply voltage when the modules are
mounted in series
• The maximum number of modules connected in series is 15 with each group
needing an external power supply.
19
Wiring Examples – XIO-10DI
20
Wiring Examples – XIO-8AI
21
Wiring Examples – XIO-10HUB
22
Compact I/O Modules
XIO Family
System Setup
System Setup
• The XIO do not have processing power of their own and
must be bound to one of the following controllers
XL50
XL500 Smart
24
XL500
XL50
XL50
XIO-10HUB
XIO-10DI
Lon Bus
XIO-4AO
25
XIO-4DI
XIO-4DO
XIO-4NTC
XIO-4PT1000
XIO-8AI
XL50
How many I/O can one XL50
support?
Best case:
22 physical + 46 Remote IO mapped to NVs =
68
Practical number:
22 physical + 18 Remote IO mapped to NVs =
40
This allows 28 NVs for scheduling,
trending, and alarming
26
XL500
XL500
XIO-10HUB
XIO-10DI
Lon Bus
XIO-4AO
27
XIO-4DI
XIO-4DO
XIO-4NTC
XIO-4PT1000
XIO-8AI
XL500 Smart
XL500 Smart
XIO-10HUB
XIO-10DI
Lon Bus
XIO-4AO
28
XIO-4DI
XIO-4DO
XIO-4NTC
XIO-4PT1000
XIO-8AI
XL500 and XL500 Smart
How many I/O points can one XL500 or XL500 Smart
support?
Best Case
128 physical points + 253 pseudo points (Remote IO mapped to NVs) = 381 I/O points
Practical Number
128 physical points + 62 pseudo points (Remote IO mapped to NVs) = 190 I/O points
Need to leave enough pseudo points (~190) for the XL500 application and
for NVs mapping to XL10s. Common XL10 NV binding include schedules,
setpoints or displaying values on MMI.
29
Compact I/O Modules
XIO Family
Software Configuration Procedure
Installation Guide
General
• Ensure that all active applications are closed. Also check the
configurations of security tools for example firewalls (ZoneAlarm®,
NortonSecurity®, WinXP®) so, that WinSocket based
communication over Ports with the POET® data server will be
allowed.
• Program requirements have to checked before running installation
of LON-PlugIns. Please preinstall programs and update all needed
programs.
• Ensure the sequence of installations, updates and patches.
Program
Version
Note
Manufacturer
LNS-Version
3.08.05
(required)
Echelon
LonMaker
3.10.52
(optional)
Echelon
Care
5.01/7.01
(optional)
Honeywell
31
Installation Guide
System requirements
• Make sure your operating system is supported. If
supported also check the minimum required service
pack.
- Higher numbers of service packs supported, but lower versions
are not.
Operating System
WIN NT 4.0
WIN 98 SE
WIN 2000
WIN XP
WIN Server 2003
32
Service pack
Note
.
SP 6
(not recommended)
(supported)
SP 4
(supported)
SP 2
(supported)
(supported)
Installation Guide
Installation process
• Download the Plug-ins here:
- http://plugin.ge51.honeywell.de/
• Two installation packages are included. Depending on
Microsoft’s Windows Installer® service.
• Honeywell US XIO-PlugIns.exe
- (Plug-Ins + Windows Installer® 2.0)
• Honeywell US XIO-PlugIns.msi
- (Plug-Ins)
33
Installation Guide
Windows Inst® service is installed and version is the
same or higher as V 2.0.
• Select the software package with (.msi) extension and
double click.
• Immediately the installation process of LON-PlugIns will
be started.
• Following the instructions of the slide titled Installation
Modes
34
Installation Guide
Windows Inst® service is NOT installed or version is
lower than V 2.0.
• Select the software package with (.exe) extension and
double click.
• The installation process of Windows Installer® service
will begin first and the installation process of LON-PlugIns will be started afterwards.
• Following the instructions of the slide titled Installation
Modes.
35
Installation Guide
Installation modes
• During the installation process you have 3 choices
of installation modes
- Standard
- Complete
- Customize
• Structure of directories, subdirectories and files will be
installed
- …\LonWorks\PlugIns\Honeywell US\XIO V 1.x\[PlugIns]
- …\LonWorks\PlugIns\Honeywell US\XIO V 1.x \SensorFiles\
- …\LonWorks\Import\Honeywell US\XIO\Version1\[LonApplications]
- …\LonWorks\types\User\Honeywell US\[FileSet]
36
Installation Guide
Installation modes
• All LON-Plug-Ins will be copied into subdirectory
- "...\LonWorks\PlugIns\Honeywell US\XIO V 1.x".
• All LON-applications will be copied into the subdirectory
- "...\LonWorks\Import\Honeywell US\XIO\Version1" all LONapplications
• A set of 4 or 5 files needed by each LON-application
with
- *.xfb
Typ: external interface
- *.xfo
Typ: external interface
- *.xif
Typ: external interface
- *.nxe
Typ: application binary file
- *.apb
Typ: application binary file
(optional)
37
Installation Guide
Installation modes
• If you selected the customize mode, you can move the directories,
subdirectories and files from its usual place.
• Recommendations:
- Do not change the names and the positions of subdirectories.
- Use the subdirectories „\PlugIns" and „\Import" as base directory entries
• To find the program group:
- Start -> Programs -> Honeywell US -> XIO V 1.x -> Autoregister.exe
-
and Readme (#.#.#).rtf
The "autoregister.exe" program includes the command line parameter
[MODE_SILENT_REGISTER] will be started and register all LONPlugIns.
• After refreshing system registry by Autoregister.exe the installation
will be finished
38
Installation Guide
Un-install
• Go to Control Panel
• Select Add Remove Programs
• Select entry „Honeywell XIO V 1.x " and push the „Add/Delete"
button.
• The "autoregister.exe" program includes the command line
parameter
• [MODE_SILENT_DEREGISTER] will be started and deregister all
LON-PlugIns by an "Exhaustive Mode". All device templates not
used in a project will be deleted.
• The Following Subdirectories will not be deleted
- " …\LonWorks\Import\Honeywell US\XIO\Version1\ “
- " …\LonWorks\types\User\Honeywell US\" including the resources
39
Compact I/O Modules
XIO Family
I/O Comparison and Selection Guide
I/O Comparison
Compact I/O
XIO-4DI
Digital Inputs
Digital Outputs
Analog Inputs
4
XIO-8AI
8
XIO-4AO
4
10
XIO-4PT1000
4
XIO-4NTC
4
Digital Inputs
Digital Outputs
XFC3A06001
4
4
4
2
XFC3D06001
4
4
4
2
Digital Inputs
Digital Outputs
Distributed I/O
XFL521B
XFL524B
41
Analog Inputs
Analog Inputs
Analog Outputs
Analog Outputs
8
XFL522B
XFL523B
Compact I/O are stand alone
with one type of I/O on each
module. You do not need to
purchase separate pieces to
make a working I/O module.
Provides additional free contacts
XIO-10HUB
Smart I/O
Comments
4
XIO-4DO
XIO-10DI
Analog Outputs
8
12
6
Comments
Smart I/O are stand alone.
Unlike the Compact I/O,
the Smart I/O has multiple
types of I/O on each
module.
Comments
Compact I/O are not stand
alone. They require multiple
pieces be put together to
create a working I/O module.
Please refer to the next slide
for what to purchase to
create a complete I/O
module.
XFL Distributed I/O Selection Guide
Select the type of I/O module you wish to use in the first column. Then follow that
row to the right, anything that is marked is also needed to create a fully functional I/O
module.
XFR522A
XFR524A
XSL513
XSL514
XSL511*
Manual Override Switches
for the XFL522B
Manual Override Switches
for the XFL522B
Terminal Block for XFL521B,
XFL522B, XFL523B
Terminal Block for
XFL524B
Lon Network Interface
XFL521B
Analog Input Module
X
X*
X
X*
X
X*
XFL 522B
Analog Output Module
Optional if manual
override is desired
XFL523B
Digital Input Module
XFL524B
Digital Output Module
Optional if manual
override is desired
X
X*
*If more than one Distributed I/O module is linked together than only one XSL511 is needed for that grouping
Up to 8 distributed I/O modules can be linked to one XSL511
42
Compact I/O Modules
XIO Family
Pricing
Pricing
Compact I/O
Trade Base Price
XIO-4DI
$465
XIO-4DO
$465
XIO-8AI
$705
XIO-4AO
$505
XIO-10DI
$505
XIO-4PT1000
$490
XIO-4NTC
$490
XIO-10HUB
$75
Smart I/O
XFC3A06001
$723.84
XFC3D06001
$774.33
Distributed I/O
44
Trade Base Price
Trade Base Price
XFL521B
$484.81
XFL522B
$484.81
XFL523B
$484.81
XFL524B
$484.81
XFR522A
$192.27
XFR524A
$192.27
XSL 511
$85.44
XSL513
$161.75
XSL514
$161.75
Price Per I/O
Compact I/O
I/O Count
Trade Base Price
XIO-4DI
4
$465
$116.25
XIO-4DO
4
$465
$116.25
XIO-8AI
8
$705
$88.13
XIO-4AO
4
$505
$126.25
XIO-10DI
10
$505
$50.50
XIO-4PT1000
4
$490
$122.50
XIO-4NTC
4
$490
$122.50
XIO-10HUB
Smart I/O
Provides additional Free contacts and is not an I/O module
I/O Count
Trade Base Price
Price Per I/O
XFC3A06001
14
$723.84
$51.70
XFC3D06001
14
$774.33
$55.31
Distributed I/O
45
Price Per I/O
Trade Base Price*
I/O Count
*Price includes Subbase and Network Card
Price Per I/O
XFL521B
8
$732.00
$91.50
XFL522B
8
$732.00
$91.50
XFL523B
12
$732.00
$61.00
XFL524B
6
$732.00
$122.00
www.honeywell.com
46
Compact I/O Modules
XIO Family
Operation with WEBs
Honeywell WEBS
• Currently XIO is only available to be programmed with
CARE through LNS Plug-in.
• Workbench Wizard and .lmnl files will be introduced
shortly to configure with WEBs more easily
48
XIO Compact I/O Family Features
• XIO Compact I/O are distributed I/O for use
with Honeywell XL5000 or Honeywell
WEBs product lines.
OS Number
Applications
- Additional I/O for XL50, XL500 or WEBs
XIO-10DI
10 Digital Inputs
-
XIO-4DI
4 Digital Inputs
XIO-4DO
4 Digital Outputs
XIO-8AI
8 Analog Inputs
XIO-4NTC
4 20KΩ NTC Inputs
XIO-4PT1000
4 Platinum 1000 Inputs
XIO-4AO
4 Analog Outputs
XIO-10HUB
Hub expander module
-
controllers
Easy programming via LNS Plug-in with Care
or WEBs Wizard
Small profile allows for installation in
otherwise hard to reach areas
• The XIO Compact I/O family fills out
Honeywell’s already robust distributed I/O
offering
- XIO Compact I/O
- XFL Distributed I/O
- XFC Smart I/O
49
System Setup
• The XIO do not have processing power of their own and
must be bound to one of the following controllers
XL50
XL500
WEBs
XL500 Smart
50
WEBs Controller
WEBs
XIO-10HUB
XIO-10DI
Lon Bus
XIO-4AO
51
XIO-4DI
XIO-4DO
XIO-4NTC
XIO-4PT1000
XIO-8AI
www.honeywell.com