Product Feature User Benefit

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Transcript Product Feature User Benefit

SUPER STAN
SERIES OF HIGH PERFORMANCE
M&R WELDING ELECTRODES
“World Class Products’’
November, 2014
“SUPER STAN” SERIES
Product Features & Benefits
ALUMINIUM : JOINING PRODUCTS
SUPER STANALLOY AL 11
Product Feature
User Benefit
•
For all weldable Aluminium & its
alloys
•
Versatility, Low Inventory and Ease of
selection
•
All Positional welding alloy
•
Ease of M & R Applications.
Component setting time reduction
•
Rapid deposition
•
Faster Job completion
•
Rapid solidification
•
•
Makes In situ welding possible
Over head applications with ease
•
Hermitically Sealed packs
•
•
No moisture Pickup
Higher Shelf Life- No flux Pitting
•
TS- 34000 psi
•
Higher Safety margin
COPPER : JOINING PRODUCTS
SUPER STANALLOY CU 12
Product Feature
User Benefit
•
Can be used for overlaying on steels,
CI, Bronze
•
Versatility, Low Inventory and Ease of
selection
•
Excellent colour match to Bronze
•
Aesthetics
•
Excellent Arc Stability
•
•
Welder Comfort
High arc time
•
Porosity free and dense welds
•
•
Minimal Rework
Defect Free Welding
•
Good machinability & Corrosion
Resistance
•
•
No High Spots
Corrosion resistance as that of Bronze
•
TS- 45000 psi
•
Higher Safety margin
SUPER STANALLOY CU 14
Product Feature
User Benefit
•
Can be used for overlaying on steels,
CI, Bronze
•
Versatility, Low Inventory and Ease of
selection
•
Excellent colour match to Bronze
•
Aesthetics
•
Can be used in temperature range of
-196 to 450 degree
•
•
Wide temperature Range
High Temperature properties
•
Excellent Arc Stability, Porosity free
and dense welds
•
•
Welder Comfort, Minimal Rework
Defect Free Welding
•
Excellent Corrosion Resistance
•
Best for High temperature corrosion
•
TS- 70000 psi
•
Higher Safety margin
STEELS : JOINING PRODUCTS
SUPER STANALLOY ST 21
Product Feature
User Benefit
•
Can be used for all Low carbon and
Low Alloy Steels
•
Versatility, Lower inventory
•
Contact Type Electrode
•
•
Low Heat Input
Low HAZ
•
Self Lifting Slag
•
•
Lower Welders Fatique
No Slag inclusion
•
All positional Welding Alloy
•
•
Positional Welding Possible
Minimal Waste of Time for
positioning the job
•
Finely Ripped Bead
•
•
Good Bead appearance
Minimal Finishing operations required
•
TS- 72000 psi
•
Higher Safety margin
SUPER STANALLOY ST 22
Product Feature
User Benefit
•
Can be used for all Low/ Med carbon and
Low/ Med Alloy Steels
•
Versatility, Lower inventory
•
Contact Type Electrode
•
•
Low Heat Input
Low HAZ
•
Extra Low Diffusable Hydrogen level
•
•
No Hydrogen Induced cracks
No delayed Cracking
•
All positional Welding Alloy
•
•
Positional Welding Possible
Minimal Waste of Time for
positioning the job
•
Resistance to Surface Contaminant
•
Best suited for Cast steel applications
•
Can perform at Subzero Temperature
•
Can be used for cryogenic Application
•
X Ray Quality Weld & Self Lifting Slag Design •
•
TS- 88000 psi
•
Zero Weld Defects.
Higher Safety margin
SUPER STANALLOY ST 23
Product Feature
User Benefit
•
Can be used for all Low/ Med carbon and
Low/ Med Alloy Steels
•
Versatility, Lower inventory
•
Contact Type Electrode
•
•
Low Heat Input
Low HAZ
•
Extra Low Diffusable Hydrogen level
•
•
No Hydrogen Induced cracks
No delayed Cracking
•
All positional Welding Alloy
•
•
Positional Welding Possible
Minimal Waste of Time for
positioning the job
•
Resistance to Surface Contaminant
•
Best suited for Cast steel applications
•
Can perform at Subzero Temperature
•
Can be used for cryogenic Application
•
X Ray Quality Weld & Self Lifting Slag Design •
•
TS- 82000 psi
•
Zero Weld Defects.
Higher Safety margin
SUPER STANALLOY DS 31
Product Feature
User Benefit
•
Can be used for Dissimilar and
unknown Compositions
•
Wide base metal compatibility, Versatility,
Lower inventory
•
Contact Type Electrode
•
•
Low Heat Input
Low HAZ
•
Perfect Chemistry with Max Strength
and Ferrite Balance
•
•
Ideal of joining Wide varieties
No cracks when used in high alloys
•
All positional Welding Alloy
•
•
Positional Welding Possible
Minimal Waste of Time for
positioning the job
•
Resistance to Surface Contaminant
•
•
Best suited for Contaminated surfaces.
Minimal Surface Preparation time.
•
Deposits exhibit low coeff of friction
•
Suited for bearing surfaces.
•
TS- 120000 psi
•
Higher Safety margin alloy
SUPER STANALLOY DS 32
Product Feature
User Benefit
•
Can be used for Dissimilar and
unknown Stainless Steels
•
Wide base metal compatibility, Versatility,
Lower inventory
•
Contact Type Electrode
•
•
Low Heat Input
Low HAZ
•
Deposits withstand till 1000 Deg C
•
•
Resistance to Corrosion at High Temp
Retention of Strength at High Temp.
•
All positional Welding Alloy
•
•
Positional Welding Possible
Minimal Waste of Time for
positioning the job
•
Smooth Arc Transfer
•
•
Welders Comfort
Lower post welding time required.
•
No red Hotness while welding
•
•
Uniform Chemistry of the weld bead
No electrode wastage
•
TS- 87000 psi
•
Higher Safety margin alloy
SUPER STANALLOY DS 33
Product Feature
User Benefit
•
Can be used for Dissimilar and
unknown Compositions
•
Wide base metal compatibility, Versatility,
Lower inventory
•
Contact Type Electrode
•
•
Low Heat Input
Low HAZ
•
Perfect Chemistry with Max Strength
and Ferrite Balance
•
•
Ideal of joining Wide varieties
No cracks when used in high alloys
•
All positional Welding Alloy
•
•
Positional Welding Possible
Minimal Waste of Time for
positioning the job
•
Resistance to Surface Contaminant
•
•
Best suited for Contaminated surfaces.
Minimal Surface Preparation time.
•
Deposits exhibit low coeff of friction
•
Suited for bearing surfaces.
•
TS- 100000 psi
•
Higher Safety margin alloy
SUPER STANALLOY DS 34
Product Feature
User Benefit
•
Can be used for Dissimilar and
unknown Compositions
•
Wide base metal compatibility, Versatility,
Lower inventory
•
Frosty Arc Formulations
•
•
Minimum Arc gap-Low Heat Input
Low HAZ
•
Perfect Chemistry with Max Strength
and Ferrite Balance
•
•
•
Ideal of joining Wide varieties
High Strength with good ducility
No cracks when used in high alloys
•
All positional Welding Alloy
•
•
Positional Welding Possible
Minimal Waste of Time for
positioning the job
•
Small and Optimal Grain size
•
•
Can take shock & dynamic Loads
Usage on restrained joints
•
Deposits exhibit low coeff of friction
•
Suited for bearing surfaces.
•
Tolerance to Impurities
•
•
•
Can work on Contaminated surfaces
Minimal Cleaning Required.
No weld defects even on contaminated surfaces
•
TS- 135000 psi
•
Higher Safety margin alloy
SUPER STANALLOY TC 41
Product Feature
User Benefit
•
Can be used for Dissimilar and
unknown Compositions
•
Wide base metal compatibility, Versatility,
Lower inventory
•
Can be used at Elevated
Temperatures
•
•
Weld deposits can be thermally cycled.
Retains Phy. Properties at High temp
•
Good Ductility & tough Deposits
•
•
No HAZ Cracks
No PWHT required for most applns.
•
All positional Welding Alloy
•
•
Positional Welding Possible
Minimal Waste of Time for
positioning the job
•
Minimal Shrinkage Stresses on
Cooling
•
•
Can be used on thicker sections
Minimal Residual stresses after welding.
•
Deposits doesn’t undergo PWHT
•
No fear of HAZ cracks
•
TS- 87000 psi
•
Higher Safety margin alloy
SUPER STANALLOY TC 42
Product Feature
User Benefit
•
Can be used for Dissimilar and
unknown Compositions
•
Wide base metal compatibility, Versatility,
Lower inventory
•
Can be used at Elevated
Temperatures
•
•
Weld deposits can be thermally cycled.
Retains Phy. Properties at High temp
•
Good Ductility & tough Deposits
•
•
No HAZ Cracks
No PWHT required for most applns.
•
All positional Welding Alloy with high
metal recovery.
•
•
Positional Welding Possible
Minimal Waste of Time for
positioning the job
•
Minimal Shrinkage Stresses on
Cooling
•
•
Can be used on thicker sections
Minimal Residual stresses after welding.
•
Deposits doesn’t undergo PWHT
•
No fear of HAZ cracks
•
TS- 100000 psi
•
Higher Safety margin alloy
SUPER STANALLOY EM 35
Product Feature
User Benefit
•
Best suited for Manganese Steels to
Carbon Steels
•
Can be widely used in all earth moving
applications and wide base metal usage.
•
Can be used at Elevated
Temperatures
•
Retains Phyical Properties at High
temperatures.
•
Good Elongation (40%) and Tough
Deposits
•
•
Suitable for Base layers during Buildups.
High elongation hence no HAZ Cracks.
•
All positional Welding Alloy with high
metal recovery.
•
•
Positional Welding Possible
Minimal Waste of Time for
positioning the job
•
Multi layer build ups possible
•
•
Can be used on thicker sections
Build Ups possible
•
TS- 100000 psi
•
Higher Safety margin alloy
STAINLESS STEELS : JOINING
SUPER STANALLOY CN 51
Product Feature
User Benefit
•
Can be used for 304, 304L, 308, 308L
& 347
•
Wide base metal compatibility, Versatility,
Lower inventory
•
Contact Type Electrode
•
•
Low Heat Input
Low HAZ & No IGC/ Cr Depletion
•
All positional Welding Alloy
•
•
Positional Welding Possible
Minimal Waste of Time for
positioning the job
•
Smooth Arc Transfer
•
•
Welders Comfort
Lower post welding time required.
•
No red Hotness while welding
•
•
Uniform Chemistry of the weld bead
No electrode wastage
•
TS- 80000 psi
•
Higher Safety margin alloy
SUPER STANALLOY CN 52
Product Feature
User Benefit
•
Can be used for SS
301/2/3/4/4L/5/6/8 & 347
•
Wide base metal compatibility, Versatility,
Lower inventory
•
Contact Type Electrode
•
•
Low Heat Input
Low HAZ & No IGC/ Cr Depletion
•
All positional Welding Alloy
•
•
Positional Welding Possible
Minimal Waste of Time for
positioning the job
•
•
Deposits can take high Temperatures
Stabilised SS deposits
•
•
Excellent Creep Resistance
Good Corrosion Resistance at High Temp.
•
No red Hotness while welding
•
•
Uniform Chemistry of the weld bead
No electrode wastage
•
TS- 80000 psi
•
Higher Safety margin alloy
SUPER STANALLOY CN 53
Product Feature
User Benefit
•
Can be used for SS 316, 316 L, 315,
318, 329
•
Wide base metal compatibility, Versatility,
Lower inventory
•
Contact Type Electrode
•
•
Low Heat Input
Low HAZ & No IGC/ Cr Depletion
•
All positional Welding Alloy
•
•
Positional Welding Possible
Minimal Waste of Time for
positioning the job
•
Nil Ferrite Deposits
•
•
Best Suited for High level Corrosions
For Fertiliser and Chemical Industry.
•
No red Hotness while welding
•
•
Uniform Chemistry of the weld bead
No electrode wastage
•
TS- 85000 psi
•
Higher Safety margin alloy
SUPER STANALLOY CN 54
Product Feature
User Benefit
•
Can be used for all Unknown and
Dissimilar SS.
•
Wide base metal compatibility, Versatility,
Lower inventory
•
Contact Type Electrode
•
•
Low Heat Input
Low HAZ & No IGC/ Cr Depletion
•
All positional Welding Alloy
•
•
Positional Welding Possible
Minimal Waste of Time for
positioning the job
•
Deposits can withstand temperatures
till 12000 C.
•
•
Excellent Creep Resistance
Good Corrosion Resistance at High Temp.
•
No red Hotness while welding
•
•
Uniform Chemistry of the weld bead
No electrode wastage
•
Best suited for joining Carbon steel to
Stainless steels
•
Versatile in Operation
•
TS- 84000 psi
•
Higher Safety margin alloy
SUPER STANALLOY CN 55
Product Feature
User Benefit
•
Can be used on all Straight Chrome
steels
•
Wide base metal compatibility, Versatility,
Lower inventory
•
Contact Type Electrode
•
•
Low Heat Input
Low HAZ & No IGC/ Cr Depletion
•
All positional Welding Alloy
•
•
Positional Welding Possible
Minimal Waste of Time for
positioning the job
•
Deposits can withstand Pitting
Corrosion
•
•
Best suited for hydel applications
Deposits are Touch and Hard to resist
pitting.
•
No red Hotness while welding
•
•
Uniform Chemistry of the weld bead
No electrode wastage
•
TS- 120000 psi
•
Higher Safety margin alloy
•
Hardness : 34- 38 HRc
•
Hard enough combined with Corrosion
resistance to resist cavitation.
CAST IRON : JOINING PRODUCTS
SUPER STANALLOY FN 61
Product Feature
User Benefit
•
Can be used on all Cast Irons
•
Wide base metal compatibility, Versatility,
Lower inventory
•
Very High resistance to Contaminated
CI
•
•
Minimal Cleaning required
Resistance to Impurties
•
Deposits have good Colour Match to
Grey CI
•
Aesthetics
•
All positional Welding Alloy
•
•
Positional Welding Possible
Minimal Waste of Time for
positioning the job
•
Spray Transfer and Fast Freezing
•
Ideal for Usage on Contaminated Castirons
•
Non Conductive flux Coating
•
•
Welders Comfort
No side arcing while welding
•
TS- 60000 psi
•
Higher Safety margin alloy
SUPER STANALLOY FN 62
Product Feature
User Benefit
•
Can be used on all weldable grades of
Cast irons
•
Wide base metal compatibility, Versatility,
Lower inventory
•
Innovative Core wire design
•
•
Highest Penetrations in Cast Irons
Good resistance to surface Contaminations
•
Touch weldable Alloy- Frosty Arc
formulation.
•
•
Lowest Heat Input
No HAZ cracks
•
All positional Welding Alloy
•
•
Positional Welding Possible
Minimal Waste of Time for
positioning the job
•
Deposits are Machinable
•
Post welding machining is easy
•
Highest penetrations
•
Can be used for higher thickness.
•
TS- 76000 psi
•
Higher Safety margin alloy
SUPER STANALLOY FN 63
Product Feature
User Benefit
•
Can be used on all weldable grades of
Cast irons
•
Wide base metal compatibility, Versatility,
Lower inventory
•
Pure Nickel Electrode
•
•
•
Can be Quench Welded
No HAZ cracks
Good Ductility
•
Touch weldable Alloy- Frosty Arc
Formulation.
•
•
Lowest Heat Input
No HAZ cracks
•
All positional Welding Alloy
•
•
Positional Welding Possible
Minimal Waste of Time for
positioning the job
•
Deposits are Highly Machinable
•
Drilling & Tapping is Possible
•
Optimum Penetrations
•
Ideal for Thinner section Joining.
•
TS- 65000 psi
•
Higher Safety margin alloy
SUPER STANALLOY FN 64
Product Feature
User Benefit
•
Can be used on all weldable grades of
Cast irons
•
Wide base metal compatibility, Versatility,
Lower inventory
•
High Nickel Electrode ( E Ni Fe)
•
•
No HAZ cracks
Good Ductility
•
Touch weldable Alloy
•
•
Lowest Heat Input
No HAZ cracks
•
All positional Welding Alloy
•
•
Positional Welding Possible
Minimal Waste of Time for
positioning the job
•
Deposits are Machinable
•
Post Finishing operations are easy
•
Optimum Penetrations
•
Ideal for Thinner section Joining.
•
Good Color March to Grey CI
•
Better Aesthetics.
•
TS- 65000 psi
•
Higher Safety margin alloy
SUPER STANALLOY FN 65
Product Feature
User Benefit
•
Can be used on all weldable grades of
Cast irons
•
Wide base metal compatibility, Versatility,
Lower inventory
•
Perfect Blended Fe Ni Electrode
•
•
No HAZ cracks
Good Ductility
•
Touch weldable Alloy & All Position
Capability
•
•
Lowest Heat Input- No HAZ Cracks
Minimal time required for set up
•
Deposits resists contaminations
•
•
Can be used on a Contaminated Surfaces.
Minimal Time for surface prepratation
•
Deposits can be Machined
•
Post Finishing operations are easy
•
Good Penetration on CI
•
•
Ideal for Thicker Sections Joining.
Can with stand hydrostatic Pressures
•
TS- 80000 psi
•
Higher Safety margin alloy
SUPER STANALLOY FN 66
Product Feature
User Benefit
•
Can be used on all weldable grades of
Cast irons
•
Wide base metal compatibility, Versatility,
Lower inventory
•
Deposits are best suited for SG iron
•
•
Can be used on Reactive Torque areas
Good Ductility which makes it easy for
Nodular CI usage
•
Touch weldable Alloy
•
•
Lowest Heat Input
No HAZ cracks
•
All positional Welding Alloy
•
•
Positional Welding Possible
Minimal Waste of Time for
positioning the job
•
Deposits are Machinable
•
Post Finishing operations are easy
•
Optimum Penetrations & best suited
for Joining CI to Carbon Steel
•
•
Ideal - Thinner & Thicker section Joining.
Best suited for CI to Carbon Steels Joining
•
Resistance to Contaminations
•
Minimal surface Preparations
•
TS- 70000 psi
•
Higher Safety margin alloy
SUPER STANALLOY FN 67
Product Feature
User Benefit
•
Can be used on all weldable grades of
Cast irons
•
Wide base metal compatibility, Versatility,
Lower inventory
•
Perfect Blended Fe Ni Electrode
•
•
No HAZ cracks
Good Ductility
•
Touch weldable Alloy & All Position
Capability
•
•
Lowest Heat Input- No HAZ Cracks
Minimal time required for set up
•
Deposits resists contaminations
•
•
Can be used on a Contaminated Surfaces.
Minimal Time for surface prepratation
•
Deposits can be Machined
•
Post Finishing operations are easy
•
Good Penetration on CI
•
•
Ideal for Thicker Sections Joining.
Can with stand hydrostatic Pressures
•
TS- 70000 psi
•
Higher Safety margin alloy
HARDFACING
SUPER STANHARD FC 71
Product Feature
User Benefit
•
An iron Based Carbide Alloy
•
Offers good Resistance to Abrasion related
applications
•
Deposits have a Tough Matrix
•
•
Deposits can resist Moderate Impact
Deposits doesn’t Spall under pressure
•
Rapid Deposition alloy
•
•
Faster Deposition of the alloy
Minimal time requirement
•
Multi Layer Deposits possible
•
Build up is easily possible without the fear
of cracking
•
All position Electrode
•
Minimal time required for set up
•
Can be used on Cast steels, Mn
Steels & malleable Iron
•
Versatality, Wide application usage
•
Hardness : 58- 60 HRc
•
Resists Abrasion, pressure and
moderate Impact
SUPER STANHARD FC 72
Product Feature
User Benefit
•
An iron Based build up alloy for
Ferrous Base Metals
•
Build up combined with Abrasion
Resistance
•
Deposits areTough with a good
anchoring Matrix
•
•
Deposits can resist High Impact
Deposits doesn’t Spall under pressure
•
Rapid Deposition alloy
•
•
Faster Deposition of the alloy
Minimal time requirement
•
Multi Layer Deposits & Deposits are
Machinable
•
•
Build up is easily possible without the fear
of cracking
Machinability
•
All position Electrode, Easy Slag
Removal
•
•
Minimal time required for set up
Ease of Removing Slag
•
Can be used on Cast steels, Mn
Steels & malleable Iron
•
Versatality, Wide application usage
•
Hardness : 28-32HRc
•
Resists Mild Abrasion, Heavy
pressure and High Impact
SUPER STANHARD MN 73
Product Feature
User Benefit
•
Manganese Based Alloy
•
Suitable for Hadfield Steels & Manganese
Steel Base metals
•
Tough Deposits & work Hardening In
nature
•
•
•
Deposits can resist High Impact
Deposits doesn’t Spall under pressure
Deposits Harden Layer by layer.
•
Rapid Deposition alloy
•
•
Faster Deposition of the alloy
Minimal time requirement
•
Multi Layer Deposits
•
Build up is easily possible without the fear
of cracking.
•
All position Electrode, Easy Slag
Removal
•
•
Minimal time required for set up
Ease of Removing Slag
•
Nickel Fortified Alloy
•
Can be used for Buildup’s & Hard surfacing
also
•
Hardness : 20HRc ( As deposited)
: 45-50 Hrc ( Work hardened)
•
Resists Mild Abrasion, Heavy
pressure and High Impact
SUPER STANHARD FW 74
Product Feature
User Benefit
•
Manganese Based Alloy
•
Suitable for Hadfield Steels & Manganese
Steel Base metals
•
Tough Deposits & Rapid work
Hardening In nature
•
•
•
Deposits can resist High Impact
Deposits doesn’t Spall under pressure
Deposits Harden Layer by layer.
•
Rapid Deposition alloy
•
•
Faster Deposition of the alloy
Minimal time requirement
•
Multi Layer Deposits with Inter
granular pinning
•
•
Build up is easily possible without the fear
of cracking.
Doesn’t Crack on the impact
•
All position Electrode, Easy Slag
Removal
•
•
Minimal time required for set up
Ease of Removing Slag
•
Nickel Fortified Alloy
•
Can be used for Buildup’s & Hard
surfacing also
•
Hardness : 20HRc ( As deposited)
: 50 Hrc ( Work hardened)
•
Resists Mild Abrasion, Heavy pressure
and High Impact
SUPER STANHARD NA 75
Product Feature
User Benefit
•
Nickel Based Austenitic Alloy
•
•
Suitable for Joining, Build up & Hard Surfacing.
Deposits Exhibit high Tensile Strength
•
High temperature properties
•
•
Retains Tensile strength at High Temp.
Has good Corrosion Resistance at High
temperature also.
•
Tough & dense Deposits
•
Can be used on applications with
high impact and temperature
Deposits Doesn’t Gall
•
•
Multi Layer Deposits
•
•
Build up is easily possible without the fear
of cracking.
Doesn’t Crack on the impact
•
All position Electrode, Easy Slag
Removal
•
•
Minimal time required for set up
Ease of Removing Slag
•
Deposits Have Low Coeff of Friction
•
Can be used on Bearing areas.
•
Hardness : 20HRc ( As deposited)
: 50 Hrc ( Work hardened)
•
Resists Mild Abrasion, Heavy pressure,
High Impact Combined with Temp
•
Tensile Strength: 1,20,000 Psi
•
Good Safety Margin
SUPER STANHARD AC 76
Product Feature
User Benefit
•
Chromium Carbide Rich alloy in an
Eutectic matrix
•
Resists severe Abrasion hence higher Life.
•
Alloy with minimal base metal
Dilutions
•
•
Maximum hardness in the first Layer itself.
High Life in low buildup itself.
•
Smooth Deposits with very fine stress
relieving checks
•
•
Deposits can take moderate Erosion
combined with Heat
Deposits doesn’t chunk in service
•
All position Electrode, Easy Slag
Removal
•
•
Minimal time required for set up
Ease of Removing Slag
•
Can be used on Mn, Cast & Malleable
Irons
•
Variety of Applications usage
•
Hardness : 60-65 HRC
•
Severe Abrasion Resistance and
Moderate Erosion at high temperatures.
SUPER STANHARD CR 77
Product Feature
User Benefit
•
Rich Chromium Carbide with secondary •
Carbides in a Touch Eutectic Matrix
•
Ripple Free deposits- Bald Deposit
•
Can resist erosion Resistance
atmospheres also
•
Whitish Bead Appearance
•
Deposits can resist corrosion to a
moderate extent
•
Temperature resistance up to 5500C
•
Hardness retention at high temperatures
also.
•
Touch Eutectic matrix
•
Deposits can take Impact.
•
Hardness : 57-60HRC
•
Deposits can resist
• Abrasion
• Corrosion
• Impact
• Erosion
• Heat
Maximum Abrasion Resistance at Higher
temperatures.
SUPER STANHARD CC 78
Product Feature
User Benefit
•
Complex Carbide Deposit with
Primary Chromium Carbides
•
Can withstand Severe Grinding Abrasion
•
Slag Less Deposits & Rapid
Depositions
•
•
High Metal Recovery
Low welders fatique
•
Minimal Stress relieving Checks
•
Deposits doesn’t chunk in service
•
Temperature resistance up to 5000C
•
Hardness retention at high temperatures
also.
•
Can be used on all Ferrous Base
Metals
•
Wide Base Metal Compatibility
•
Hardness : 63- 65 HRc
•
Deposits can resist
• Severe Abrasion
• Heat
• Mild Erosion & Impact
SUPER STANHARD HT 79
Product Feature
User Benefit
•
Complex Carbide Deposit with rich
secondary & tertiary Carbides
•
Can withstand Severe Grinding Abrasion
Combined with Erosion & Heat
•
Slag Less Deposits & Rapid
Depositions
•
•
High Metal Recovery
Low welders fatique
•
Minimal Stress relieving Checks
•
Deposits doesn’t chunk in service
•
Temperature resistance up to 8500C
•
Hardness retention at high temperatures
also.
•
Can be used on all Ferrous Base
Metals
•
Wide Base Metal Compatibility
•
Hardness : 63- 67 HRc
•
Deposits can resist
• Severe Abrasion
• Severe Erosion & Impact
• Combined with Heat
SUPER STANHARD HS 80
Product Feature
User Benefit
•
High Speed Steel type of Deposit
•
Deposits will have edge retention at High
temperatures.
•
Deposits exhibit low coefficient of
friction.
•
•
Low material loss due to Low friction
Low geometry loss.
•
Minimal or Stress relieving Checks
•
Hard and Sound Deposit, which is
necessary for punches & Dies
•
Deposits are heat Treatable
•
Ideally Suited for Dies, Punches and
Trimmers.
•
Can be used on all Ferrous Base
Metals
•
Wide Base Metal Compatibility
•
Hardness : 60- 65 HRc
•
Deposits can resist
• Friction
• Severe Abrasion
• Edge Retention
• Combined with Heat
SUPER STANHARD UL 81
Product Feature
•
User Benefit
High performance Boron, Chromium
Carbides in deposits with high
volume Fraction.
•
•
Deposits Exhibit Severe Abrasion
combined with other wear Factors.
Has the highest wear factor.
•
Deposits can resist temperature till
8000C
•
•
Hardness retention at High temperatures
Higher Life for components
•
Minimal or Stress relieving Checks
•
Chunking doesn’t take place
•
Touch and strong Matrix
•
Ideally suited alloy for hardfacing
applications involving High Load & High
Wear
•
All positonal alloy with High metal
Recovery
•
•
Ease of Application
Rapid Deposition
•
Hardness : 60- 65 HRc
•
Deposits can resist
• Friction
• Severe Abrasion & Erosion
• Moderate Impact
• Combined with Heat
Hardfacing
SUPER STANHARD CR 82
Product Feature
User Benefit
•
Rich Chromium Carbide with secondary •
Carbides in a Touch Eutectic Matrix
•
Ripple Free deposits- Bald Deposit
•
Can resist erosion Resistance atmospheres
also
•
Whitish Bead Appearance
•
Deposits can resist corrosion to a
moderate extent
•
Temperature resistance up to 4500C
•
Hardness retention at high temperatures
also.
•
Touch Eutectic matrix
•
Deposits can take Impact.
•
Hardness : 57-60HRC
•
Deposits can resist
• Abrasion
• Corrosion
• Impact
• Erosion
• Heat
Maximum Abrasion Resistance at Higher
temperatures.
SUPER STANHARD PASTE 83
Product Feature
User Benefit
•
High Volume Fraction of Boron
Carbide rich Deposits
•
•
Severe Erosion Resistance
Severe Abrasion Resistance & high Temp.
•
Deposits can resist temperature till
9000C
•
•
Hardness retention at High temperatures
Higher Life for components
•
No Stress relieving Checks
•
Chunking doesn’t take place
•
Hardness in 1.5mm Deposit
•
•
Minimal Alloy Consumption
Low Dilution to the base metal
•
Good Covereage of 300 cm3/1.5
mm/kg
•
•
Lower Alloy Consumption
Superior Performance
•
Hardness : 68-70HRC
•
Deposits can resist
• Severe Erosion
• Severe Abrasion
• Combined with Heat
SUPER STANHARD CC 84
Product Feature
User Benefit
•
Deposits rich in Complex Carbides in
a Austenitic Matrix
•
•
High Abrasion resistance
Combined with High Impact & Erosion
•
Deposits can resist temperature till
5500C
•
•
Hardness retention at High temperatures
Higher Life for components
•
•
High Build Up possible
No Stress Relieving Chekcs
•
•
High Impact resistance
Combined with Erosion & Abrasion
Resistance
•
Deposits Retain Edge
•
Suited for Die Reclamation applications
also.
•
Deposits Doesn’t spall in service
•
•
Deposits can take Maximum Impact
Doesn’t squeeze out.
•
Hardness : 54-57 HRc
•
Deposits can resist
• Moderate Impact
• Severe Abrasion
• Combined with Heat
COBALT ALLOYS
Cobalt Alloys
SUPER STANHARD C0 06
- High resistance to Impact, Abrasion, Friction at high
temperatures
- Co-Cr-Mo system gives maximum protection to base metal
- Outstanding weldability with crack resistance
- Best protection to thermal & mechanical shocking
- All positional electrode
- Self releasing slag
- Hardness : 45 HRc
Cobalt Alloys
SUPER STANHARD C0 12
- High resistance at high temperatures
- High Hot hardness
- Outstanding weldability with crack resistance
- For Hot pressing , shearing, hot forging dies
- All positional electrode
- Self releasing slag
- Hardness : 50 HRc
Cobalt Alloys
SUPER STANHARD C0 21
- High resistance to Impact, Abrasion, Friction at high temperatures
- High resistance in oxidation environments till 1200 degrees
- High Hot hardness
- Outstanding weldability with crack resistance
- For High pressure steam valves, chemical valves, exhaust valves
- All positional electrode
- Self releasing slag
- Hardness : 45- 50 HRc
HARDFACING- TUBULAR
SUPER STANHARD CC(T) 91
Product Feature
User Benefit
•
High Performance Chromium Carbide
rich Deposits along with Secondary
Carbides.
•
•
Good Grinding Abrasion Resistance.
Combined with erosion & Heat
•
Highest Metal Recovery – Seamless
Tubular Construction
•
•
Lower Alloy Consumption
Good Cost Benefit applications
•
No Carbide Charring – Due to Tubular
Design
•
High Current Density leading to ideal
carbide orientation.
•
No Flux Dropping , Single Layer
Hardness & slag Less deposit
•
•
•
Uniform Chemistry all along the bead.
Lower Penetrations leading to low Dilution
Minimal welder benefit.
•
No Electrode Overheating
•
•
Minimal stub Loss
Maximum length usage.
•
Hardness : 57-62 HRc
•
Deposits can resist
• Severe Abrasion
• Moderate Erosion
• Combined with Heat
SUPER STANHARD HT(T) 92
Product Feature
User Benefit
•
High Performance Chromium Carbide
rich Deposits along with Secondary
Carbides.
•
•
Good Grinding Abrasion Resistance.
Combined with erosion & Heat
•
Deposits can Resist Temperature up
to 7500C
•
Hardness Retention at High temperatures.
•
Highest Metal Recovery – Seamless
Tubular Construction
•
•
Lower Alloy Consumption
Good Cost Benefit applications
•
No Carbide Charring – Due to Tubular
Design
No Flux Dropping , Single Layer
Hardness & slag Less deposit
•
High Current Density leading to ideal
carbide orientation.
•
•
•
•
•
Uniform Chemistry all along the bead.
Lower Penetrations leading to low Dilution
Minimal welder benefit.
Minimal stub Loss
Maximum length usage.
•
Deposits can resist
• Severe Abrasion
• Moderate Erosion
• Combined with Heat
•
•
No Electrode Overheating
•
Hardness : 58-64HRc
SUPER STANHARD HT(T) 93
Product Feature
•
Complex Carbide Rich deposits
User Benefit
•
•
Good Grinding Abrasion/ Erosion
Resistance.
Combined with Heat
•
Deposits can Resist Temperature up
to 9500C
•
Hardness Retention at High temperatures.
•
Highest Metal Recovery – Seamless
Tubular Construction
No Carbide Charring – Due to Tubular
Design
•
•
Lower Alloy Consumption
Good Cost Benefit applications
•
High Current Density leading to ideal
carbide orientation.
•
No Flux Dropping , Single Layer
Hardness & slag Less deposit
•
•
•
Uniform Chemistry all along the bead.
Lower Penetrations leading to low Dilution
Minimal welder benefit.
•
No Electrode Overheating
•
•
Minimal stub Loss
Maximum length usage.
•
Hardness : 60-65 HRc
•
Deposits can resist
• Severe Abrasion
• Severe Erosion
• Combined with Heat
•
METAL PREPARATION
SUPER STAN GOUGE
Product Feature
User Benefit
•
Low Burn off Rate
•
•
Low Electrode Consumption.
Higher Productivity
•
Emits High Exothermic Gases
•
Maximum Gouging Performance.
•
Emits White Smoke
•
Ease oF Spotting the Cracks
•
Delayed Arc
•
Easy positioning of the electrode.
•
U Groove preparation
•
Optimum “U” Groove Preparation of the
base metal
•
High Current Carrying capacity
•
No electrode overheating and wastage
thereon
Metal Preparation
SUPER STAN CUT
- High arc force leading to excellent cutting action
- No electrode overheating till the end
- Exothermic coating & highly concentrated arc
- Can be used for any metal.
SUPER STAN CUT
Product Feature
User Benefit
•
Low Burn off Rate
•
•
Low Electrode Consumption.
Higher Productivity
•
High Piercing Capability
•
Efficient cutting action.
•
Delayed Arc
•
Easy positioning of the electrode.
Thank You