Transcript Title page example 1
scapackaging.hu
SCA PACKAGING HUNGARY KFT.
CONSUMER PACKAGING / DISPLAY PLANT INTRODUCTION
SCA Packaging Europe in brief
part of the SCA Group one of Europe’s leading suppliers of packaging solutions Europe’s second largest producer of containerboard paper worldwide 2010 sales amounted to EUR 3.1 bn
scapackaging.hu
2
Part of SCA – a global consumer goods and paper company
Publication papers Solid-wood products Pulp and timber
Forest Products Personal Care
Incontinence care Baby diapers Feminine care
15% 21%
Transport and consumer packaging Industrial packaging Containerboard
30% 34% Packaging
Total annual 2010 sales 11,5 billion EUR Toilet paper, kitchen rolls, facial tissue and napkins AFH (Away From-Home) hygiene concepts
scapackaging.hu
3
European coverage Close to our customers
more than 200 production units in 25 countries 6 containerboard paper mills 15 Design Centres Innovation Centre in Brussels 15,500 employees
scapackaging.hu
4
Value proposition
be secure
ensuring that the packaging, manufacturing and sourcing operations run seamlessly
be seen
translating brand strategies into packaging innovations that drive shopper behaviour at the point-of sale
be moved
improving supply chain effectiveness and cost-efficiency
scapackaging.hu
5
Customer choice
Product Portfolio Documentation & Manuals Full colour printed materials Soft and hard cover brochures Marketing material CD Assemblies Accessory packaging materials foils, pallets, adhesive tapes Inserts Paperfoam Molded pulp Corrugated Foams EPS Molding EPE Conversion Conventional Corrugated Up to 6 colour print Specialised solutions for trade handling
“Be a full-service packaging business partner by growing and differentiating our core business to offer our customers increased value ”
Plastic molded packaging Returnable Trays Blister packaging Consumer packaging Up to 6 color print Litho Laminated Cartonboard POS Displays Free standing Shelf display units Speciality Corrugated Anti Corrosion Anti Static Industrial Corrugated Large Boxes Heavy Grades
scapackaging.hu
6
Our Customers: High Growth, Demanding & Branded Industries
Retail Consumer Electronics Industrial / Automotive scapackaging.hu
7
SCA Packaging Hungary & Romania & Slovakia
Poprad Ro žňava Nitra Galanta Győr Budapest Tiszaújváros Sárvár Nagykáta Székesfehérvár
MAGYAR
ORSZÁG
Oradea Timi şoara Central Office, Design Centre Sales Office Consumer Packaging/Display Plant Box Plant Packaging Service Center Packaging Service Center/Foam fabrication
ROM
Piteşti
Â
scapackaging.hu
8
Organigram SCA Packaging Hungary&Romania&Slovakia January 2010 Central Units Zsolt Fekete
General Manager
Central Quality Management
Sándor Nagy
HR & Office Manager
Judit Gõbölös
Lean Champion Gyõr
Tamás Kovács
Lean Champion Nagykáta
András Értekes
Cont. Impr.
Management
Ádám Katona László Bálint-Nagy
Accounting & Finance Zoltán Kiss Sales&Marketing&Design Judit Vaszilkó Strategic Development & Purchasing
Mihály Rigó
Finance Controller Márta Pikó SCA Packaging Slovakia Monika Cervenak SCA Packaging Romania Gabriel Balogh Consumer Packaging & Display, Gyõr Attila Józsa Operational Units
(Manufacturing + Supply Chain)
Box Plant Nagykáta Botond Kosztya Packaging Service Centers Hungary, Slovakia István Magyary Service Center
Sárvár
Székesfehérvár
Tiszaújváros
Nagykáta
Galanta scapackaging.hu
9
CONSUMER PACKAGING / DISPLAY PLANT GYŐR
scapackaging.hu
10
Organigram Consumer Packaging/Display Plant, Győr 2011 Plant Manager
Attila Józsa
HR Coordinator
Melinda Cséve
Lean Champion
András Turcsányi
Quality Coordinators
János Szabó Richárd Szalai
Production Planner
László Tóth
Customer Service Manager
László Papp
Warehouse Manager
György Székely
E ngineers
Balázs Edvy Edina Szász
Production Manager Conversation
Péter Dobra
Production Manager Printery/Prepress
Renáta Szegi
Technical&Project Manager
Szabolcs Horváth
Sales Coordinators
Anikó Horváth Anita Ferecskó Zsuzsanna Borbély
Purchaser
Judit Győrig
Warehouse Assistants
Andrea Szalai Ágnes Mezzöl
Transport Planner
Szabolcs Samu
Converting Supervisors
Imre Novák Norbert Ferenczy Zoltán Kondor
Technical Leader
Péter Vejmola
Technical Leader Prepress
Rita Farkas
Maintaince Engineers
Árpád Miletics Gyula Kálmán
Technicians
3
Warehouse Keepers
14
Converting Operators
50
Job Preparations
Erzsébet Soós Rita Szente
Prepress Operators
Tamás Fótyi Zsuzsanna Tóth Bokor
CTPoperators
2
Technical Leader Printery
György Bombicz
Printery Operators
10
scapackaging.hu
11
scapackaging.hu
Our products in Electronics segment
13
scapackaging.hu
Our products in FMCG/Industrial segment
14
Plant layout
scapackaging.hu
15
Machinery
Building area: 8700 m 2 + 5400 m 2 rented area Machinery set-up: Prepress + CTP(computer to plate) KBA Rapida 162 printing machine Agnati C90 corrugator Control Ing laminator WTNS/S 1700 semiautomatic die-cutter BOBST 142 ER automatic die-cutter BOBST 142 E automatic die-cutter BOBST 1600 ER automatic die-cutter Tanabe OCG EF 1700 multipoint folder gluer 2 pcs Jagenberg Diana 105-2 gluing machines Syncroliner semiauto QET gluing machine Kohmann window gluing machine Lunex Unigluer 1600 machine for gluing two-parts boxes and displays Taylor-made gluing machine for two-parts boxes and displays
scapackaging.hu
16
Prepress + CTP (computer to plate)
Integrated prepress workflow Colour management • • EFI proof on the proof) system Epson proofer with calibrated screen proof (simulated offset screen • special profile for the printing machine High resolution Lüscher CTP equipment
scapackaging.hu
17
KBA Rapida 162 Printing Machine
6 colour + varnish unit with UV Hybrid technology (effect varnish) Max. sheet size: 1120 x 1620 mm Max. printed area: 1110 x 1620 mm Min. sheet size: 600 x 920 mm Max. speed: 14200 sheet/hour
scapackaging.hu
18
Agnati C90 Corrugator+Control-Ing Laminator
Inline sheet to web laminator N, F, E and B flute capability Maximum sheet size: 1650 x 1600 mm Sheet to sheet option even to BC double layer Max. speed: 150 m/min.
scapackaging.hu
19
Flat-bed Die-Cutter Machines - Large Format
BOBST 1600 ER automatic die-cutter High output flat bed die-cutter Automatic feeder and delivery station Max sheet size:1115 x 1600 mm Min sheet size: 600 x 850 mm Thickness: 110 g/m2 – 4mm Max. speed: 4500 sheet/hour WTNS S1700 semiautomatic die-cutter Semi automatic flat bed die-cutting Maximum sheet size:1200 x 1700 mm Even BC double layer cutting Max. speed: 2900 sheet/hour
scapackaging.hu
20
Flat-bed Die-cutter Machines - Medium Format
BOBST 142 ER automatic die-cutter High output flat bed die-cutter Automatic feeder and delivery station Max sheet size:1020 x 1420 mm Min sheet size: 500 x 700 mm Thickness: 80 g/m2 – 4mm Max. speed: 6500 sheet/hour BOBST 142 E automatic die-cutter High output flat bed die-cutter Automatic feeder and delivery station Max sheet size:1020 x 1420 mm Min sheet size: 500 x 700 mm Thickness: 80 g/m2 – 4mm Max. speed: 6500 sheet/hour
scapackaging.hu
21
Folder Gluer Machines
Tanabe OCG EF 1700 Fully-auto gluing machine
Maximum width: 1700 mm Fully automised Up to six point gluing Water based and hot melt gluing Max. speed: 12000 box/hour
2 pcs Jagenberg Diana 105-2 Semi-auto gluing machines
Maximum width:1050 mm Up to six point gluing Water based and hot melt technology Max. speed: 9000 box/hour
Syncroliner Semi-auto QET gluing machine
Maximum width:1450 mm Up to six point gluing Gluing possibility from two parts (separate upper and lower parts of the box) Water based and hot melt technology Max. speed: 6500 box/hour
scapackaging.hu
22
Special gluing machines for two parts boxes for displays
Lunex Unigluer 1600 Gluing machine for two part boxes & for displays Maximum width: 1600 mm Hotmelt and water based gluing Automatic glue application Special moving glue-head for displays Manual inserting of half the box Taylor made gluing machine for two-part boxes Hotmelt and water based gluing Automatic glue application Manual inserting of half the box Suitable for large RSC and similar constructions build from two half parts
scapackaging.hu
23
Safety: how we protect our employees
scapackaging.hu
24
Advantages of LEAN program
Lower costs – higher efficiency – simplified process: Ensure additional capacity for future business Decrease of process waste Minimized material handling process Save time, energy Lowering admin costs Improve skills, competences Increase flexibility
scapackaging.hu
25
Quality system
ISO 9001 Certification since 1999 ISO 14001 Certification since 2003 ISO 18001 Certification since 2008 scapackaging.hu
26
Safety policy 1.
General principles:
1.
2.
3.
Smoking is forbidden in the whole plant.
It is forbidden to wear rings, watch, naklaces or viewable body piercing during phisical work, machinery and during repair.
Use mobile phone or any private electronic equipment only in marked area.
4.
Eating is only alowed in marked area. It is forbidden to take and store food at the shopfloor.
Use earplugs near every machine.
5.
6. On the shopfloor please wear a reflective jacket and steel toe safety shoes.
scapackaging.hu
27
scapackaging.hu
Safety policy 2.
Earplugs Reflective jacket Steel toe safety shoes 28
scapackaging.hu
Emergency Exits
29
scapackaging.hu
30