Title page example 1

Download Report

Transcript Title page example 1

scapackaging.hu

SCA PACKAGING HUNGARY KFT.

CONSUMER PACKAGING / DISPLAY PLANT INTRODUCTION

SCA Packaging Europe in brief

 part of the SCA Group  one of Europe’s leading suppliers of packaging solutions  Europe’s second largest producer of containerboard paper  worldwide 2010 sales amounted to EUR 3.1 bn

scapackaging.hu

2

Part of SCA – a global consumer goods and paper company

   Publication papers Solid-wood products Pulp and timber

Forest Products Personal Care

   Incontinence care Baby diapers Feminine care

15% 21%

   Transport and consumer packaging Industrial packaging Containerboard

30% 34% Packaging

Total annual 2010 sales 11,5 billion EUR   Toilet paper, kitchen rolls, facial tissue and napkins AFH (Away From-Home) hygiene concepts

scapackaging.hu

3

European coverage Close to our customers

 more than 200 production units in 25 countries  6 containerboard paper mills  15 Design Centres  Innovation Centre in Brussels  15,500 employees

scapackaging.hu

4

Value proposition

be secure

ensuring that the packaging, manufacturing and sourcing operations run seamlessly

be seen

translating brand strategies into packaging innovations that drive shopper behaviour at the point-of sale

be moved

improving supply chain effectiveness and cost-efficiency

scapackaging.hu

5

Customer choice

Product Portfolio Documentation & Manuals  Full colour printed materials  Soft and hard cover brochures  Marketing material  CD Assemblies Accessory packaging materials  foils, pallets, adhesive tapes Inserts  Paperfoam  Molded pulp  Corrugated Foams  EPS Molding  EPE Conversion Conventional Corrugated  Up to 6 colour print  Specialised solutions for trade handling

“Be a full-service packaging business partner by growing and differentiating our core business to offer our customers increased value ”

Plastic molded packaging  Returnable Trays  Blister packaging Consumer packaging  Up to 6 color print  Litho Laminated  Cartonboard POS Displays  Free standing  Shelf display units Speciality Corrugated  Anti Corrosion  Anti Static Industrial Corrugated  Large Boxes  Heavy Grades

scapackaging.hu

6

Our Customers: High Growth, Demanding & Branded Industries

Retail Consumer Electronics Industrial / Automotive scapackaging.hu

7

SCA Packaging Hungary & Romania & Slovakia

Poprad Ro žňava Nitra Galanta Győr Budapest Tiszaújváros Sárvár Nagykáta Székesfehérvár

MAGYAR

ORSZÁG

Oradea Timi şoara Central Office, Design Centre Sales Office Consumer Packaging/Display Plant Box Plant Packaging Service Center Packaging Service Center/Foam fabrication

ROM

NIA

Piteşti

Â

scapackaging.hu

8

Organigram SCA Packaging Hungary&Romania&Slovakia January 2010 Central Units Zsolt Fekete

General Manager

Central Quality Management

Sándor Nagy

HR & Office Manager

Judit Gõbölös

Lean Champion Gyõr

Tamás Kovács

Lean Champion Nagykáta

András Értekes

Cont. Impr.

Management

Ádám Katona László Bálint-Nagy

Accounting & Finance Zoltán Kiss Sales&Marketing&Design Judit Vaszilkó Strategic Development & Purchasing

Mihály Rigó

Finance Controller Márta Pikó SCA Packaging Slovakia Monika Cervenak SCA Packaging Romania Gabriel Balogh Consumer Packaging & Display, Gyõr Attila Józsa Operational Units

(Manufacturing + Supply Chain)

Box Plant Nagykáta Botond Kosztya Packaging Service Centers Hungary, Slovakia István Magyary Service Center

Sárvár

Székesfehérvár

Tiszaújváros

Nagykáta

Galanta scapackaging.hu

9

CONSUMER PACKAGING / DISPLAY PLANT GYŐR

scapackaging.hu

10

Organigram Consumer Packaging/Display Plant, Győr 2011 Plant Manager

Attila Józsa

HR Coordinator

Melinda Cséve

Lean Champion

András Turcsányi

Quality Coordinators

János Szabó Richárd Szalai

Production Planner

László Tóth

Customer Service Manager

László Papp

Warehouse Manager

György Székely

E ngineers

Balázs Edvy Edina Szász

Production Manager Conversation

Péter Dobra

Production Manager Printery/Prepress

Renáta Szegi

Technical&Project Manager

Szabolcs Horváth

Sales Coordinators

Anikó Horváth Anita Ferecskó Zsuzsanna Borbély

Purchaser

Judit Győrig

Warehouse Assistants

Andrea Szalai Ágnes Mezzöl

Transport Planner

Szabolcs Samu

Converting Supervisors

Imre Novák Norbert Ferenczy Zoltán Kondor

Technical Leader

Péter Vejmola

Technical Leader Prepress

Rita Farkas

Maintaince Engineers

Árpád Miletics Gyula Kálmán

Technicians

3

Warehouse Keepers

14

Converting Operators

50

Job Preparations

Erzsébet Soós Rita Szente

Prepress Operators

Tamás Fótyi Zsuzsanna Tóth Bokor

CTPoperators

2

Technical Leader Printery

György Bombicz

Printery Operators

10

scapackaging.hu

11

scapackaging.hu

Our products in Electronics segment

13

scapackaging.hu

Our products in FMCG/Industrial segment

14

Plant layout

scapackaging.hu

15

Machinery

 Building area: 8700 m 2 + 5400 m 2 rented area  Machinery set-up:  Prepress + CTP(computer to plate)  KBA Rapida 162 printing machine    Agnati C90 corrugator Control Ing laminator WTNS/S 1700 semiautomatic die-cutter    BOBST 142 ER automatic die-cutter BOBST 142 E automatic die-cutter BOBST 1600 ER automatic die-cutter   Tanabe OCG EF 1700 multipoint folder gluer 2 pcs Jagenberg Diana 105-2 gluing machines    Syncroliner semiauto QET gluing machine Kohmann window gluing machine Lunex Unigluer 1600 machine for gluing two-parts boxes and displays  Taylor-made gluing machine for two-parts boxes and displays

scapackaging.hu

16

Prepress + CTP (computer to plate)

   Integrated prepress workflow Colour management • • EFI proof on the proof) system Epson proofer with calibrated screen proof (simulated offset screen • special profile for the printing machine High resolution Lüscher CTP equipment

scapackaging.hu

17

KBA Rapida 162 Printing Machine

      6 colour + varnish unit with UV Hybrid technology (effect varnish) Max. sheet size: 1120 x 1620 mm Max. printed area: 1110 x 1620 mm Min. sheet size: 600 x 920 mm Max. speed: 14200 sheet/hour

scapackaging.hu

18

Agnati C90 Corrugator+Control-Ing Laminator

     Inline sheet to web laminator N, F, E and B flute capability Maximum sheet size: 1650 x 1600 mm Sheet to sheet option even to BC double layer Max. speed: 150 m/min.

scapackaging.hu

19

Flat-bed Die-Cutter Machines - Large Format

BOBST 1600 ER automatic die-cutter       High output flat bed die-cutter Automatic feeder and delivery station Max sheet size:1115 x 1600 mm Min sheet size: 600 x 850 mm Thickness: 110 g/m2 – 4mm Max. speed: 4500 sheet/hour WTNS S1700 semiautomatic die-cutter     Semi automatic flat bed die-cutting Maximum sheet size:1200 x 1700 mm Even BC double layer cutting Max. speed: 2900 sheet/hour

scapackaging.hu

20

Flat-bed Die-cutter Machines - Medium Format

BOBST 142 ER automatic die-cutter       High output flat bed die-cutter Automatic feeder and delivery station Max sheet size:1020 x 1420 mm Min sheet size: 500 x 700 mm Thickness: 80 g/m2 – 4mm Max. speed: 6500 sheet/hour BOBST 142 E automatic die-cutter       High output flat bed die-cutter Automatic feeder and delivery station Max sheet size:1020 x 1420 mm Min sheet size: 500 x 700 mm Thickness: 80 g/m2 – 4mm Max. speed: 6500 sheet/hour

scapackaging.hu

21

Folder Gluer Machines

Tanabe OCG EF 1700 Fully-auto gluing machine

 Maximum width: 1700 mm     Fully automised Up to six point gluing Water based and hot melt gluing Max. speed: 12000 box/hour

2 pcs Jagenberg Diana 105-2 Semi-auto gluing machines

 Maximum width:1050 mm    Up to six point gluing Water based and hot melt technology Max. speed: 9000 box/hour

Syncroliner Semi-auto QET gluing machine

 Maximum width:1450 mm   Up to six point gluing Gluing possibility from two parts (separate upper and lower parts of the box)  Water based and hot melt technology  Max. speed: 6500 box/hour

scapackaging.hu

22

Special gluing machines for two parts boxes for displays

Lunex Unigluer 1600  Gluing machine for two part boxes & for displays  Maximum width: 1600 mm    Hotmelt and water based gluing Automatic glue application Special moving glue-head for displays  Manual inserting of half the box Taylor made gluing machine for two-part boxes     Hotmelt and water based gluing Automatic glue application Manual inserting of half the box Suitable for large RSC and similar constructions build from two half parts

scapackaging.hu

23

Safety: how we protect our employees

scapackaging.hu

24

Advantages of LEAN program

 Lower costs – higher efficiency – simplified process:  Ensure additional capacity for future business   Decrease of process waste Minimized material handling process  Save time, energy   Lowering admin costs Improve skills, competences  Increase flexibility

scapackaging.hu

25

Quality system

ISO 9001 Certification since 1999 ISO 14001 Certification since 2003 ISO 18001 Certification since 2008 scapackaging.hu

26

Safety policy 1.

General principles:

1.

2.

3.

Smoking is forbidden in the whole plant.

It is forbidden to wear rings, watch, naklaces or viewable body piercing during phisical work, machinery and during repair.

Use mobile phone or any private electronic equipment only in marked area.

4.

Eating is only alowed in marked area. It is forbidden to take and store food at the shopfloor.

Use earplugs near every machine.

5.

6. On the shopfloor please wear a reflective jacket and steel toe safety shoes.

scapackaging.hu

27

scapackaging.hu

Safety policy 2.

Earplugs Reflective jacket Steel toe safety shoes 28

scapackaging.hu

Emergency Exits

29

scapackaging.hu

30